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WARNING

540 Xtreme White Driving Light Kit

for the 2002-2003 Mini Cooper and Cooper S

Read this manual before installing and using product.

• Automotive lighting laws vary from state to state, check your local laws before use.

• Using this lighting system wile the vehicle is not running will drain the battery.

• Using the wrong bulbs may cause a malfunction, use only PIAA specified bulbs.

• When wiring your lamp kit make sure all connections are clean and tight.  A loose or dirty connection will effect the 

performance of the lighting system.  All wiring, fuse boxes and relays must be secured in a dry location away from hot items
and secured away from moving parts.

• Improperly aimed lights create an unsafe driving situation. 

• Cleaning is inspecting.  The best time to inspect your lamps is when you are washing your vehicle.  To ensure your safety

and maintain optimal lamp performance, your lamps should be inspected to insure they are properly aimed, the lenses are
clean and in good working order.

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Summary of Contents for 540 Xtreme White Driving Light Kit

Page 1: ...g your lamp kit make sure all connections are clean and tight A loose or dirty connection will effect the performance of the lighting system All wiring fuse boxes and relays must be secured in a dry location away from hot items and secured away from moving parts Improperly aimed lights create an unsafe driving situation Cleaning is inspecting The best time to inspect your lamps is when you are was...

Page 2: ...asurements to get the other one spaced the same on the other side then mark the other side Drill the marked holes using an 11 64 drill bit Be careful when drilling because if you drill too far on the top holes you can dimple or drill through the outer skin of the hood A tip to protect from drilling too far is to wrap a few layers of tape around the drill bit about 1 4 to 1 2 down from the tip This...

Page 3: ...e of the firewall 6 Route the lamp leads to the harness extension and plug in 7 Route the switch wire up to the drivers side head light following the lamp lead harness extension and secure it with wire ties Using the supplied wire splice tap into the high beam positive wire yellow green 8 To connect the main power wire route it to the power post or battery power 9 To connect the main ground wire r...

Page 4: ...WIRING HARNESS INSTALL CONT D Connect to high beam positive wire Securely tie all harness wire away from hot or moving parts 8 9 10 7 4 ...

Page 5: ...verse steps to assemble lamp Make sure to not pinch wire while assembling The PIAA 540 lamps have replaceable H3 style bulbs Loosen the two lamp screws do not remove them When the screws are loose enough slide the lens and reflector unit from the housing lamp housing H3 style bulb Do not exceed 85W lamp screws 2 5 ...

Page 6: ...not be as effective because the light will hit the ground sooner and reduce the range of the light Visual aim is made with the center of the beam hot spot 1 5 inches below the lamp center at 25 feet with the lamp facing straight forward see below Do not use driving lights into oncoming traffic Driving lights should never be the only foreword light source Driving lights should only be used with the...

Page 7: ...ess cracks are covered under warranty EXCLUSION OF DAMAGES In no event shall PIAA be liable for any damages whatsoever including without limitation consequential damages incidental damages or damages for loss of use loss of business profits business interruption loss of business information loss of time inconvenience or other losses arising out of the use misuse or inability to use a PIAA product ...

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