OEM CYCLONE Operation And Maintenance Manual Download | Manualshive

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O.E.M. PRODUCTS INC.

CYCLONE

OPERATIONS AND MAINTENANCE

MANUAL FOR THE CYCLONE AND CYCLONE SS

Rev 4.2020

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Summary of Contents for CYCLONE

Page 1: ...O E M PRODUCTS INC CYCLONE OPERATIONS AND MAINTENANCE MANUAL FOR THE CYCLONE AND CYCLONE SS Rev 4 2020 ...

Page 2: ...I GENERAL DESCRIPTION SECTION II SPECIFICATIONS SECTION III SAFETY AND PRECAUTIONS SECTION IV INSTRUMENTS AND CONTROLS SECTION V START UP AND MACHINE OPERATION SECTION VI CHARGERS AND BATTERIES SECTION VII PREVENTIVE MAINTAINANCE ...

Page 3: ...3 OPERATIONS AND MAINTENANCE MANUAL ______________________________ CUSTOMER ______________________________ SERIAL NUMBER ______________________________ DATE SHIPPED ...

Page 4: ... are removed by lowering a weighted blade onto the surface and moving forward under a high torque drive system The surface coating is removed by a flexible sharpened blade conforming to the floor surface with the weight of the machine holding the blade firmly to the floor The weight does not allow the blade to lift or ride over well adhered surface coating material thus lifting off the floor cover...

Page 5: ...tire operation and safety manual with complete understanding of the safety section If you have any questions on safety and or precautions please call 1 866 636 7763 A regular schedule of Preventive Maintenance on your equipment is the best protection against unpleasant surprises that could slow production and or result in injuries Here are a few suggested safety operating and maintenance tips Main...

Page 6: ...ver allow unauthorized personnel or the general public into the work area The work area should be barricaded off to adequately keep all untrained persons out of the work site If an unauthorized person enters the work area stop the machine immediately and do not restart the machinery until they have left the work area Always allow a buffer safety zone around all surface preparation activity The CYC...

Page 7: ...ate evaluations Perform exposure measurements for the compounds used Keep exposures below acceptable exposure levels Use wet operations when possible to reduce airborne dust concentrations Provide appropriate ventilation to reduce dust concentration levels in the air Use respiratory protection when necessary to further reduce exposure and protect employees 29 CFR 1910 134 Maintain adequate houseke...

Page 8: ...8 SECTION IV INSTRUMENTS AND CONTROLS TOP VIEW OF CONTROL AREA Steering Joystick On Off switch Display Monitor Blade Positioning Joystick Throttle or RPM dial ...

Page 9: ...ial on the left side as well This should be set to the OFF position while initially pulling the red knob up The electric motor will still turn while in this position Then turn the black dial clockwise until desired motor speed is achieved Note the machine is much slower when the dial is at a low This is desirable while loading or unloading the CYCLONE SS from a trailer or while driving through a d...

Page 10: ...begin scraping again To charge the batteries with the stand alone charger 1 Park machine on a level surface 2 Turn machine off push red Emergency Stop button down 3 Plug DC connector from the stand alone battery charger Gray connector into receptacle on front left side of the machine 4 Insert AC electrical plug from stand alone charger into wall outlet conforming to the voltage of the charger bein...

Page 11: ...y Charger The charger features Bluetooth wireless communication which can be accessed using an Apple or Android smart phone tablet or similar device Download the ChargerConnect app for your device by scanning the QR code on the charger or visiting the App Store or the Google Play store and searching for ChargerConnect ...

Page 12: ...rge cycle is in progress 4 The charge cycle 80 point is indicated by the yellow LED beginning to blink quickly 5 The Finish charge cycle phase is indicated by the solid illumination of the yellow LED 6 An extended Balance Equalize charge cycle phase is indicated by the green CHARGE COMPLETE LED beginning to blink quickly 7 The charger automatically terminates the charge cycle when a battery reache...

Page 13: ...e the changeover tap is placed for the charger to work correctly Always use a qualified electrician to install correct AC connections Do not disconnect the plug from the Cyclone when the stand alone charger is on The resulting arcing could cause the batteries to explode Do not expose this charger to rain if possible Make sure the AC cord DC output leads terminals and connectors are all in good wor...

Page 14: ...Never remove or damage vent valves In the event of an accident flush with water and call a physician immediately DANGER OF BURNS IF TERMINALS ARE SHORTED Lead acid batteries are capable of delivering high currents if the external terminals are short circuited The resulting heat can cause severe burns and is a potential fire hazard Take the following precautions Do not place metal objects across ba...

Page 15: ... much slower It takes time for the battery to absorb temperature and it takes time for the battery to relinquish temperature If the battery is exposed to cold climates the state of charge should be kept at a maximum to prevent freezing of the electrolyte A fully charged battery will not freeze even under the coldest weather conditions but a discharged battery will freeze even when moderately cold ...

Page 16: ...n is lead sulfate Lead sulfate is a soft material that naturally covers the plates both positive and negative when the battery is being discharged The deeper the discharge the more lead sulfate will cover the plates Once the load is turned off and it is time to recharge lead sulfate is easily converted back into lead and sulfuric acid This is why it is important to charge batteries back to 100 If ...

Page 17: ...ges 5 Equalize the battery pack by charging to 100 then unplugging power source and plugging back in to start another charge cycle until complete EVERY 250 HOUR MAINTENANCE 1 Drain and replace hydraulic oil and filter BE AWARE OF THE EFFECTS OF HARSH ENVIRONMENTS TO THE SCRAPER EQUIPMENT A The constant and continuous impacts of ceramic tile removal could cause premature loosening of bolts and nuts...

Page 18: ... Back up alarm switch mount 1 CSJ 114 18 Cable left pump 52 front 1 CSJ 118 19 Cable right mount 72 rear 1 CSJ 119 20 Bell Crank assembly with bearings 1 CSJ 120 21 Tube Linkage 18 lt rt hand thread 1 CSJ 121 22 Rod end w stud left hand threads 2 CSJ 122 23 Rod end w stud right hand threads 2 CSJ 123 24 Link Pump Control long 1 CSJ 124 25 Link Pump Control short 1 CSJ 125 26 Link Pump Control long...

Page 19: ... 1 CYF 112 12 Cover oil tank 1 CYF 115 13 Cover Battery left side 1 CYF 116 14 Cover Battery right side 1 CYF 117 D Ring 1 CYF 118 16 Frame 1 CYF 119 19 Weight hangers 2 round bar 4 CYF 122 20 Weight cover lower left 1 CYF 123 21 Weight cover lower right 1 CYF 124 22 Blade Bar Mount Plate 1 CYF 125 24 Blade Bar Bottom 24 1 CYF 126 25 Blade Bar Top 24 1 CYF 127 26 Blade Bar Top mount bolts 10 x 2 2...

Page 20: ...Cylinder Lift 3x3x2 2 CYH 109 Pins Lift Cylinder 2 CYH 110 Cooler hydraulic oil 1 CYH 111 CYCLONE ELECTRICAL COMPONENTS DESCRIPTON QTY PART NUMBER 36 Volt Electric Motor 1 CYE 101 36 Volt Electric SS Motor 1 CYE 201 6 Volt 400 AH AGM 1 CYE 102 On Off switch keyed 1 CYE 103 Key 1 CYE 103A Solenoid 36V 1 CYE 104 Meter Battery 36V Gauge 1 CYE 105 Meter Battery Engage 36v 1 CYE 105E Display Curtis Con...

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