JUKI DP-2100 Instruction Manual Download

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ENGLISH

INSTRUCTION MANUAL

Summary of Contents for DP-2100

Page 1: ...i ENGLISH INSTRUCTION MANUAL ...

Page 2: ...ling the thread guide rod 10 3 12 Installing the thread stand 11 3 13 Assembling the table for work WORK TOP TABLE 11 4 PREPARATION BEFORE OPERATION 12 4 1 Attaching the needle 12 4 2 Threading the needle thread 12 4 3 WINDING THE BOBBIN THREAD 13 4 4 SETTING THE BOBBIN INTO THE BOBBIN CASE 13 4 5 Attaching and removing the bobbin case 14 4 6 Adjusting the thread tension 14 4 7 Adjusting the threa...

Page 3: ...40 9 Naming the pattern Data name setting 42 6 2 Copying the pattern Pattern copy 43 1 Pattern copy in semi automatic mode Copy to semi automatic 43 2 Pattern copying from semi automatic to fully automatic Copy to fully automatic 44 6 3 Creating the new pattern New pattern creation 45 6 4 Using the other functions 47 1 Directly calling the pattern from the sewing screen Direct pattern selection 47...

Page 4: ...matic 82 8 3 Creating a new pattern New pattern creation 83 8 4 Using other functions 86 1 Directly calling the pattern from sewing screen Direct pattern selection 86 2 Re registering the length between steps Measure function 87 9 OPERATION OF THE SEWING MACHINE MANUAL BASIC VOLUME 88 9 1 Data input screen 88 9 2 Sewing screen 89 9 3 Details data input screen 90 9 4 Basic operation of the sewing m...

Page 5: ...y using the smart media 133 16 3 Performing communication by using RS 232C 135 16 4 Take in of the data 135 17 INFORMATION FUNCTION 138 17 1 Observing the maintenance and inspection information 138 17 2 Inputting the inspection time 140 17 3 Releasing procedure of the warning 141 17 4 Observing the production control information 142 1 When displaying from the information screen 142 2 When displayi...

Page 6: ...alking foot and presser foot 171 2 When making 2 5 mm the amount of alternate vertical movement 171 24 3 Adjusting the height of the walking foot and the presser foot 172 1 Adjusting the height of walking foot 172 2 Adjusting the height of presser foot 172 24 4 Adjusting the needle and the hook 173 1 Adjusting the height of needle bar 173 2 Adjusting the hook 173 24 5 Adjusting the thread trimmer ...

Page 7: ... record Smart media Noise Workplace related noise at sewimg speed n 3 000 min 1 LPA 84dB A Noise measurement according to DIN 45635 48 A 1 1 SPECIFICATIONS 1 1 Specifications of the machine head Limitation by the amount of alternate vertical movement of presser and walking foot Limitation by stitch length Max sewing speed rpm Stitch length mm 3 500 1 5 to 4 0 2 500 4 1 to 6 0 1 2 Specifications of...

Page 8: ...1 Sewing machine head 2 Operation panel 3 Control box 4 Auxiliary table WORK TOP TABLE 5 Power switch 6 Main pedal 7 Auxiliary pedal 8 Thread stand 9 Shirring release switch 2 1 Sewing machine main unit 1 2 3 4 5 6 7 8 9 ...

Page 9: ... display section 2 Smart media slot card Use with the lid closed 3 Slide switch Unused OFF 4 Connector for RS 232C communication 5 Variable resistor for adjusting color LCD screen contrast 6 Connector for external input 7 Cable 1 2 3 4 5 6 7 ...

Page 10: ...ing machine Do not put protruding articles such as the screwdriver and the like at the location where the sewing machine is placed 3 Removing the air vent cap Be sure to remove the red rubber cap as shown in the illustration before operating the sewing machine When transporting the machine head only attach this rubber cap to the machine head 3 INSTALLATION 3 1 Caution at the time of set up ...

Page 11: ...ng plate 3 Then fix with pedal shaft bearing 2 3 Fix pedal shaft bearing 2 using square nut 1 narrow width 4 Assemble the whole pedal after fully drawing it up in the left direction in the illustration When using with 1 pedal There is the short shaft for 1 pedal in the accessories Remove the small pedal and shaft bearing plate 3 and replace the shaft with the shaft for 1 peadl Then the machine can...

Page 12: ...and power switch 3 and fix the power cable with the staples 6 Fix power switch 3 under the machine table witch wood screw 4 Fix the cable with staple 5 supplied with the machine as accessories in accordance witch the forms of use 7 Temporarily fix the side strut so that it is put between auxiliary pedal sensor 0 and sensor plate 1 8 Connect pedal large and pedal sensor 2 with connecting rod long A...

Page 13: ...ower soure cord Light blue Light blue Brown Brown Brown Light blue Green Yellow GND Plug Red Red Power switch Power soure cord Plug Green Yellow Control box Table White Black Black White Red White Black Green Yellow Green Yellow GND Green Yellow 3 5 Installing the sewing machine main unit Insert hinges 1 into the holes in the frame and place the machine head on the table 1 1 WARNING To prevent pos...

Page 14: ...he machine In addition to avoid possible accidents caused by abrupt start of the machine turn OFF the power to the machine before starting the work 3 8 Installing the operation panel Fix panel installing plate 2 to the base on the frame Install operation panel 1 with a magnet and pass the cable through the hole in the table 1 2 When the panel is installed in the state that it is excessively tilted...

Page 15: ...can be connected to either one Conect others to MAIN p c b PWR circuit board Sticker small A Cord inserting port CN38 CN21 CN25 CN26 CN56 CN57 CN53 CN52 CN51 CN55 CN62 CN54 CN34 Sewing machine head Auxiliary pedal Operation panel Knee SW Ground wire Terminal No of poles Name of cable CN38 White 4 poles Power cable of main motor CN21 White 9 poles Encoder cable of main motor CN25 Red 2 poles Top fe...

Page 16: ...ide rod 1 so that two side holes of it faces the front in the direction of the operator 3 11 Installing the thread guide rod 1 2 2 1 4 Fix the cords connected to MAIN p c b with cord clamp A H wandling the cords 1 Whenfixingthecords connectthemwiththesewing machine tilted and bundle with clip band 1 2 When the machine head is returned to its home position fix the cords with cord fixing plate 2 in ...

Page 17: ... 1 with 3 pcs each of wood screw 7 2 Temporarily tighten base A 5 and base B 6 on the table with screws 0 3 Temporarily tighten adjusting plate 4 with 8 screws 8 and 4 screws 9 4 Place table for work 1 on the base and temporarily tighten it with screw 1 5 Tighten screws 8 9 and 0 while checking the whole position 6 Loosen screw 1 and tighten it in accordance with the height you desire There are th...

Page 18: ...g groove C of the needle is facing exactly to the left in direction D 4 PREPARATION BEFORE OPERATION 4 1 Attaching the needle 4 2 Threading the needle thread 1 2 5 4 3 6 7 8 9 0 1 2 3 Note Do not pass this part to section A A Pass thread in the order of 1 through 3 as shown in the illustration WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of ...

Page 19: ... the bobbin winder adjusting plate 5 to the direction of A or B Then tighten the setscrew 4 To the direction of A Decrease To the direction of B Increase 6 In case that the bobbin thread is not wound evenly on the bobbin loosen the nut 6 and turn the bobbin thread tension to adjust the height of the thread tension disk 7 It is the standard that the center of the bobbin is as high as the center of ...

Page 20: ...irection D and the tension is decreased 4 7 Adjusting the thread take up spring 1 B A 3 C D 1 2 1 2 3 Changing the stroke amount of thread take up spring 1 1 Loosen setscrew 2 in the thread tension base 2 Turn clockwise direction A the whole thread tension and the stroke amount is increased 3 Turn it counterclockwise direction B and the stroke amount is decreased When changing the pressure of thre...

Page 21: ... button is displayed 3 LEFT RIGHT ALTERNATE Changeover method of program for right sleeve and left sleeve SEWING SELECTION button during sewing is selected 4 STEP SELECTION button When the button is pressed the step becomes in the state of selection 5 SHIRRING AMOUNT FOR When the button is pressed shirring amount for auxiliary AUXILIARY FEED button feed change screen is displayed 6 SHIRRING AMOUNT...

Page 22: ...en is displayed 9 LETTER INPUT button When the button is pressed letter input screen is displayed 0 NEEDLE THREAD TENSION When the button is pressed needle thread tension change SETTING button screen is displayed 1 DISK RISE button When the button is pressed thread tension disk No 1 rises Turn OFF the base tension during waiting 2 STEP DETAILS button When the button is pressed list of sewing data ...

Page 23: ...reen is displayed 1 COUNTER SELECTION button When the button is pressed bobbin No of pcs counter is changed over 2 button When the button is pressed the numeral is increased 3 button When the button is pressed the numeral is decreased 8 9 2 3 I H 0 1 K J 2 3 SHIRRING AMOUNT display SHIRRING AMOUNT FOR COUNTER display AUXILIARY FEED display COUNTER SET VALUE display Shirring amount is displayed Shi...

Page 24: ... 18 5 3 Details data input screen 8 7 L M N 0 1 2 3 4 5 9 6 2 3 ...

Page 25: ...g screen is displayed When the button is pressed step addition setting screen is displayed When the button is pressed step deletion screen is displayed 2 3 4 5 6 7 8 9 0 1 2 3 CANCEL button STEP FEED button STEP RETURN button D E T A I L S S E L E C T I O N SCREEN FEED button D E T A I L S S E L E C T I O N SCREEN RETURN button COMPENSATION THREAD TENSION SETTING button COMPENSATION PITCH SETTING ...

Page 26: ... 1 of shirring amount main feed is in steps of 0 1 mm and when the set value is converted to mm 3 x 0 1 0 3 mm is calculated This value is added to pitch bottom feed and the total value becomes the moving amount of the main feed belt Main feed amount pitch shirring amount 2 3 mm 2 0 mm 0 3 mm In case of C when shirring amount for auxiliary feed is set to 2 auxiliary feed belt 3 moves 2 5 mm per ro...

Page 27: ...eps sewing data between the respective notches are stored 1 Press PATTERN SELECTION button 1 1 Prepare the materials Prepare right and left sleeves and garment body 2 Turn ON the power 1 Turn ON the power switch 2 Data input screen is displayed after the display of the initial screen Auto lifter does not work until the screen moves to the sewing screen or the new creation screen After it has worke...

Page 28: ...m changeover method for right sleeve and left sleeve Alternate sewing right Left right alternate sewing starting from the right sleeve Alternate sewing left Left right alternate sewing starting from the left sleeve Right sleeve only Right sleeve sewing only Left sleeve only Left sleeve sewing only 5 Perform sewing 1 Press READY key 6 2 Display is changed over from data input screen A to sewing scr...

Page 29: ...up and the shirring amount is set to 0 When the switch is pressed twice LED goes off and the shirring amount returns to the shirring amount of the selected step 4 Check LEFT RIGHT ALTERNATE SEWING button 1 whether or not the set materials correspond with the called program for right sleeve left sleeve 5 Start sewing 6 When sewing is performed up to the next notch stop the sewing machine once C ...

Page 30: ... 24 7 8 7 Press once knee switch 7 Step of the program advances by one A 8 Repeat procedure 5 through 7 until the end of sewing 9 Perform thread trimming with pedal 8 A ...

Page 31: ... speed setting 1 2 3 2 Changing the pitch Pitch setting 1 Press SEWING DATA DISPLAY button 1 1 1 Press MAX SEWING SPEED SETTING button 1 in the sewing screen 2 Press MAX SEWING SPEED CHANGE button fast and slow 2 alternately to change speed set value A 3 Press ENTER button 3 A ...

Page 32: ...ewing pitch A 3 Press ENTER button 3 3 Changing the needle thread tension Needle thread tension setting 1 Press NEEDLE THREAD TENSION SETTING button 1 2 Press ten keys 2 to change needle thread tension set value A 3 Press ENTER button 3 2 A A ...

Page 33: ...ON button 1 to select step 2 Press buttons 2 to change shirring amount set value A 5 Changing the shirring amount of auxiliary feed Auxiliary feed shirring amount setting 1 Press STEP SELECTION button 1 to select step 2 Press buttons 2 to change shirring amount set value for auxiliary feed A ...

Page 34: ...ss PATTERN SELECTION button 1 2 Press UP DOWN SCROLL buttons 2 to display pattern No button 3 of the pattern to be deleted 3 Press PATTERN No buttonn 3 4 Press PATTERN DELETION button 4 When deleting it the pattern does not return to the former one So be careful ...

Page 35: ... 30 5 6 5 Press ENTER button 5 6 Press CANCEL button 6 ...

Page 36: ...etting This is the function to add the needle thread tension of the specified step to the overall needle thread tension as much as compensation needle thread tension set value 1 Press STEP SELECTION button 1 to select the step 2 Press STEP DETAILS button 2 3 Press COMPENSATION THREAD TENSION button 3 4 Press ten keys 4 to change compensation thread tension set value A 5 Press ENTER button 5 3 ...

Page 37: ... screen is the state that step 1 is selected before starting sewing This is the function to add the pitch of the specified step to the overall pitch as much as the compensation pitch set value 1 Press STEP DETAILS button 1 in the state that step 1 is selected 2 Press STEP FEED RETURN buttons 2 to select the step to be changed 3 Press COMPENSATION PITCH button 3 ...

Page 38: ...hange compensation pitch set value A 5 Press ENTER button 5 6 Press CANCEL button 6 6 4 A 1 5 3 Increasing decreasing the shirring amount of all steps Shirring amount increase decrease setting 1 Press SEWING DATA DISPLAY button 1 ...

Page 39: ...value A 3 Press ENTER button 3 4 Increasing decreasing the shirring amount immediately after changeover of step Compensation shirring amount setting 3 A 1 Press STEP SELECTION button 1 to select the step 2 Press STEP DETAILS button 2 3 Press COMPENSATION SHIRRING AMOUNT button 3 ...

Page 40: ...ss STEP SELECTION button 2 to select the step which is one before the step addition position 3 Press STEP DETAILS button 3 5 Press ENTER button 5 6 Press CANCEL button 6 Compensation shirring amount is the shirring amount to add to the shirring amount of the step after changeover at the time of step changeover Number of stitches of shirring amount compensation is the number of stitches of the sect...

Page 41: ... 36 4 6 5 5 A 4 Press STEP ADDITION button 4 5 Press ENTER button 5 6 P r e s s S H I R R I N G A M O U N T b u t t o n s 6 to change shirring amount set value A 7 Press ENTER button 5 ...

Page 42: ...ton 7 6 Deleting the step Step deletion 1 Press READY key 1 to change over the screen to data input screen A 2 Press STEP SELECTION button 2 to select the step to be deleted 3 Press STEP DETAILS button 3 4 Press DOWN SCROLL button 4 A ...

Page 43: ... 38 5 7 6 5 Press STEP DELETION button 5 6 Press ENTER button 6 7 Press CANCEL button 7 ...

Page 44: ...n change 1 Press READY key 1 to change over the screen to data input screen A 2 Press STEP SELECTION button 2 to select the step which is one before the step addition position 3 Press STEP DETAILS button 3 4 Press START POSITION CHANGE button 4 5 Press ENTER button 5 A ...

Page 45: ...n 6 8 Mirroring the program of one sleeve and creating the program of the other sleeve Mirroring function 1 Press READY key 1 to change over the screen to data input screen A 2 Press STEP DETAILS button 2 3 Press MIRRORING button 3 A ...

Page 46: ... 41 5 6 5 Press ENTER button 5 6 Press CANCEL button 6 ...

Page 47: ...R INPUT button 2 3 Press LETTER buttons 3 to input the letter 4 Cursor in the inputted letter display B can be moved with CURSOR MOVE LEFT RIGHT buttons 4 5 When DELETION button 5 is pressed the letter on the left side of cursor disappears 6 Press ENTER button 6 7 Inputted letters are displayed in the pattern name display section C C A B ...

Page 48: ...i automatic 1 Press READY key 1 to change over the screen to data input screen A 2 Press PATTERN COPY button 2 3 Press PATTERN No button 3 to select the pattern of copy source 4 Press COPY DESTINATION INPUT button 4 5 Press ten keys 5 to input the pattern No of copy destination 6 Press ENTER button 6 A ...

Page 49: ...s automatically changed over and copied to semi automatic 2 Pattern copying from semi automatic to fully automatic Copy to fully automatic 1 Press READY key 1 to change over the screen to data input screen A 2 Press PATTERN COPY button 2 3 Press PATTERN No button 3 to select the pattern of copy source 4 Press COPY DESTINATION INPUT button 4 ...

Page 50: ...n 7 8 Press CANCEL button 8 When the number of patterns that have been registered of fully automatic is 99 patterns the display is automatically changed over and copied to semi automatic 6 3 Creating the new pattern New pattern creation 1 Press READY key 1 to change over the screen to data input screen A 2 Press PATTERN NEW REGISTER button 2 2 1 7 5 6 8 A ...

Page 51: ...wing 6 Press READY key 1 7 Perform sewing 8 Stop the sewing machine at each notch and perform checking of shirring amount 9 When notches do not fit properly press buttons 2 after thread trimming on the way to change shirring amount set value A Then perform re sewing Refer to 5 6 4 Changing the shirring amount 10 When the sleeve material on the outlet seam side delays press buttons 3 after thread t...

Page 52: ...rnate sewing 7 P r e s s S H I R R I N G A M O U N T b u t t o n 5 to input shirring amount 8 Press STEP DETERMINATION button 6 to determine the input data 9 Repeat procedures 7 and 8 10 After inputting shirring amount of the last step press ENTER button 7 and the program of inputted sleeve is registered to the pattern At this time the program of the other sleeve is automatically created by means ...

Page 53: ...y pressing the button For the way of registering the pattern to DIRECT SELECTION button refer to 12 Registering the pattern to the direct button 1 Press DIRECT SELECTION button 1 2 Press PATTERN SELLECTION button 2 of the pattern to be called 2 Adjust the STEP SELECTION button to the shape of sleeve Measure function 1 Press MEASURE button 1 2 Perform sewing Refer to 5 5 5 Perform sewing 3 Data of ...

Page 54: ...of pattern Nos which have been registered to the direct selection button 3 LEFT RIGHT ALTERNATE Method of changeover of program for right sleeve and left sleeve SEWING SELECTION button during sewing is selected 4 STEP SELECTION button When the button is pressed step is in the selective state 5 SHIRRING AMOUNT FOR When the button is pressed shirring amount for auxiliary feed AUXILIARY FEED button c...

Page 55: ...N key Changeover of data input screen and information screen is performed 6 COMMUNICATION key Changeover of data input screen and communication screen is performed 7 MODE key Changeover of input screen and mode changeover screen to perform various details setting is performed A PATTERN No display Pattern No is displayed B ALTERNATE SEWING display This is displayed when alternate sewing is selected...

Page 56: ... L K No Display Name of button Description 8 MAX SEWING SPEED When the button is pressed max sewing speed setting screen is SETTING button displayed 9 MEASURE button When the button is pressed length of each step is measured during sewing and reflected to the icon display shape of step selection button 0 COUNTER SETTING button When the button is pressed bobbin No of pcs counter setting screen is d...

Page 57: ...tton is pressed selection step advances by one 6 STEP RETURN button When the button is pressed selection step returns by one 7 DETAILS SELECTION When the button is pressed details selection screen scrolls forward SCREEN FEED button 8 DETAILS SELECTION When the button is pressed details selection screen scrolls SCREEN RETURN button backward No Button Name of button Description ...

Page 58: ...ORING button When the button is pressed mirroring screen is displayed 5 COMPENSATION SHIRRING When the button is pressed compensation shirring amount setting AMOUNT SETTING button screen is displayed 6 STEP ADDITION button When the button is pressed step addition screen is displayed 7 STEP DELETION button When the button is pressed step deletion screen is displayed N LENGTH BETWEEN STEPS Set value...

Page 59: ...set value is converted to mm 3 x 0 1 0 3 mm is calculated This value is added to pitch bottom feed and the total value becomes the moving amount of the main feed belt Main feed amount pitch shirring amount 2 3 mm 2 0 mm 0 3 mm In case of C when shirring amount for auxiliary feed is set to 2 auxiliary feed belt 3 moves 2 5 mm per rotation of the sewing machine 1 stitch This means that set value 1 o...

Page 60: ...er it has worked it works in all screens So be careful 3 Calling the pattern Pattern No selection Two programs for right sleeve and left sleeve are entered in one pattern Further the respective programs consist of single or plural steps sewing data between the respective notches are stored 1 Press PATTERN SELECTION button 1 2 Press UP DOWN SCROLL buttons 2 to display PATTERN No button 3 of the pat...

Page 61: ...ver method for right sleeve and left sleeve Alternate sewing right Left right alternate sewing starting from the right sleeve Alternate sewing left Left right alternate sewing starting from the left sleeve Right sleeve only Right sleeve sewing only Left sleeve only Left sleeve sewing only 1 Press READY key 2 2 Display changes over from data input screen A to sewing screen B B ...

Page 62: ... 4 Check LEFT RIGHT ALTERNATE button 3 whether the set materials and the called program for right sleeve left sleeve correspond with each other 5 Start sewing 6 When sewing is performed up to the next notch the step automatically changes over 7 When the step is not automatically changed over press knee switch 4 once Step of the program advances by one A When the step is not automatically changed o...

Page 63: ...rm thread trimming with pedal 5 1 Press MAX SEWING SPEED SETTING button 1 1 Changing the sewing machine speed Max sewing speed setting 2 Press MAX SEWING SPEED CHANGE button fast and slow 2alternately to change speed set value A 3 Press ENTER button 3 A ...

Page 64: ...Pitch setting 1 Press SEWING DATA DISPLAY button 1 2 Press buttons 2 to change pitch set value A 3 Press ENTER button 3 3 Changing the needle thread tension Needle thread tension setting 1 Press NEEDLE THREAD TENSION SETTING button 1 A ...

Page 65: ...ng amount setting 1 Press STEP SELECTION button 1 to select the step 2 Press buttons 2 to change shirring amount set value A 5 Changing the shirring amount of auxiliary feed Auxiliary feed shirring amount setting 1 Press STEP SELECTION button 1 to select the step 2 Press buttons 2 to change shirring amount for auxiliary feed set value A A A ...

Page 66: ...ons 2 after thread trimming on the way to change shirring amount set value A and perform re sewing Refer to 7 6 4 Changing the shirring amount 10 When the sleeve material on the outlet seam side delays press buttons 3 after thread trimming on the way to change shirring amount for auxiliary feed set value B and perform re sewing Refer to 7 6 5 Changing the shirring amount of auxiliary feed 11 When ...

Page 67: ... 61 5 A 17 Perform thread trimming with pedal 6 6 15 Press knee switch 5 once Step of the program advances by one A 16 Repeat procedures 13 through 15 until the end of sewing ...

Page 68: ...ing the pattern Pattern deletion 1 Press PATTERN SELECTION button 1 2 Press UP DOWN SCROOL button 2 t o d i s p l a y P A T T E R N N o b u t t o n 3 to be deleted 3 Press PATTERN No button 3 4 Press PATTERN DELETION button 4 ...

Page 69: ... 63 5 6 5 Press ENTER button 5 6 Press CANCEL button 6 ...

Page 70: ...state that can be changed in the sewing screen is the state that step 1 is selected before starting sewing 1 In the state that step 1 is selected press STEP DETAILS button 1 1 3 4 5 2 2 Press STEP FEED RETURN buttons 2 to select the step to be changed 3 Press LENGTH BETWEEN STEPS SETTING button 3 4 Press ten keys 4 to change length between steps A 5 Press ENTER button 5 A ...

Page 71: ...hread tension of specified step Compensation thread tension setting 1 Press STEP SELECTION button 1 to select the step 2 Press STEP DETAILS button 2 3 Press COMPENSATION THREAD TENSION SETTING button 3 1 2 3 6 Press CANCEL button 6 ...

Page 72: ...ten keys 4 to change compensation thread tension set value A 5 Press ENTER button 5 6 Press CANCEL button 6 1 The state that can be changed in the sewing screen is the state that step 1 is selected before starting sewing 1 In the state that step 1 is selected press STEP DETAILS button 1 ...

Page 73: ...4 to change compensation pitch set value A 5 Press ENTER button 5 4 A 5 6 6 Press CANCEL button 6 2 2 P r e s s S T E P F E E D R E T U R N b u t t o n s 2 to select the step to be changed 3 Press COMPENSATION PITCH button 3 ...

Page 74: ...ecreasing the shirring amount of all steps Shirring amount increase decrease setting 1 Press SEWING DATA DISPLAY button 1 2 Press buttons 2to change pitch set value A 3 Press ENTER button 3 4 Check set value B 1 2 3 B A ...

Page 75: ...hirring amount setting 1 Press STEP SELECTION button 1 to select the step 2 Press STEP DETAILS button 2 2 3 Shirring amount 6 3 1 2 3 4 A B Step Compensation shirring amount is the shirring amount to add to the shirring amount of the step after changeover at the time of step changeover Number of stitches of shirring amount compensation is the number of stitches of the section of number of stitches...

Page 76: ... button 5 6 Press CANCEL button 6 6 1 6 Adding the step Step addition 1 Press READY key 1 to change over the screen to data input screen A 2 Press STEP SELECTION button 2 to select the step which is one before the step addition position 3 Press STEP DETAILS button 3 2 3 4 5 A ...

Page 77: ... 71 7 6 6 B 6 P r e s s S H I R R I N G A M O U N T b u t t o n s 7 to change shirring amount set value B 7 Press ENTER button 6 5 Press ENTER button 6 8 Press CANCEL button 8 8 ...

Page 78: ...etion 2 3 4 5 4 Change over the display with SCROLL buttons 4 and press STEP DELETION button 5 1 Press READY key 1 to change over the screen to data input screen A 2 Press STEP SELECTION button 2 to select the step to be deleted 3 Press STEP DETAILS button 3 A ...

Page 79: ... 73 6 Press CANCEL button 7 7 ...

Page 80: ...g gent s ladies wear classification Gent s ladies selection 1 Press SEWING DATA DISPLAY button 1 1 2 2 Press GENT S LADIES SELECTION button 2 to change the selection 3 Press ENTER button 3 4 Check the contents 4 3 4 ...

Page 81: ... 75 9 Changing the size Size change 1 Press SEWING DATA DISPLAY button 1 2 Press buttons 2 to change the size 3 Press ENTER button 3 4 Check set value 4 1 2 3 4 ...

Page 82: ...creased value per size when the size is changed can be set at every step 2 3 4 1 Press READY key 1 to change over the screen to data input screen A 2 Press STEP SELECTION button 2 to select the step you desire to set 3 Press STEP DETAILS button 3 5 6 B 5 Press ten keys 5 to change grading value B 6 Press ENTER button 6 4 Press GRADING VALUE SETTING CHANGE button 4 A ...

Page 83: ...tton 7 7 11 Changing the start position of program Start position change 1 Press READY key 1 to change over the screen to data input screen 2 Press STEP SELECTION button 2 to select the step you desire to set the start position 3 Press STEP DETAILS button 3 1 2 3 ...

Page 84: ...s changed simultaneously the shirring amount data of each step move together 6 12 Mirroring the program of one sleeve and creating the program of the other one Mirroring function 1 Press READY key 1 to change over the screen to data input screen 2 Press STEP DETAILS button 2 1 2 ...

Page 85: ... 79 5 Press CANCEL button 5 5 3 3 Press MIRRORING button 3 4 Press ENTER button 4 4 ...

Page 86: ...button 2 1 2 3 5 6 4 C A 3 Press LETTER button 3 to input the letter 4 Cursor inside input letter display B can be moved with CURSOR LEFT RIGHT MOVE button 4 5 When DELETION button 5 is pressed the letter on the left side of cursor disappears 6 Press ENTER button 6 7 The inputted letter is displayed at pattern name display section C B ...

Page 87: ... 1 2 3 4 6 5 1 Press READY key 1 to change over the screen to data input screen A 2 Press PATTERN COPY button 2 3 Press PATTERN No button 3 to select the pattern of copy source 4 Press COPY DESTINATION INPUT button 4 5 Press ten keys 5 to input the pattern No of copy destination 6 Press ENTER button 6 A ...

Page 88: ...t screen A 2 Press PATTERN COPY button 2 3 Press PATTERN No button 3 to select the pattern of copy source 4 Press COPY DESTINATION INPUT button 4 1 2 3 4 7 A 7 Press CANCEL button 7 When the number of registered patterns of fully automatic is 99 patterns the display is automatically changed over and the pattern is copied to semi automatic ...

Page 89: ...8 When the number of registered patterns of fully automatic is 99 patterns the display is automatically changed over and the pattern is copied to semi automatic The way to newly create a pattern is explained in the application volume 8 A 5 Press SEMI AUTO FULL AUTO CHANGEOVER button 5 to display SEMI AUTO 6 Press ten keys 6 to input the pattern No of copy destination 7 Press ENTER button 7 ...

Page 90: ... 7 6 2 Changing the pitch Refer to 8 1 9 Changing the size 6 Select left right alternate sewing Refer to 7 5 4 Selecting the left right alternate sewing 7 P r e s s S H I R R I N G A M O U N T b u t t o n 6 to input the shirring amount In case of manual inputting 8 Press STEP DETERMINATION button 7 to determine the inputted data 9 Press ten keys 8 to input length between steps B 10 Press ENTER but...

Page 91: ...rform sewing 9 The sewing machine stops at the changeover position of the step 10 Press the knee switch 11 Repeat procedures 7 through 10 12 Press ENTER button 0 after registering the length between steps the program of inputted sleeve is registered to the pattern ...

Page 92: ...egistered to the direct selection button it is possible to select the patterns with ease from the operating screen by pressing the button only For the way of registering the pattern to the direct selection button refer to 12 Registering the pattern to the direct button 1 Press DIRECT SELECTION button 1 2 Press PATTERN SELECTION button 2 to be called 1 2 ...

Page 93: ...ess MEASURE button 1 2 Start sewing 3 When sewing is performed up to the next notch stop the sewing machine once 4 Press knee switch 5 once Step of the programs advances by one A 5 Repeat procedures 2 through 4 until the end of sewing 6 Perform thread trimming with pedal 6 A ...

Page 94: ...RRING AMOUNT LEVEL display When the button is pressed needle thread tension change screen is displayed When the button is pressed thread tension disk No 1 rises Turn OFF the base tension during waiting When the button is pressed manual sewing details setting screen is displayed When the button is pressed shirring amount for auxiliary feed is added by 1 When the button is pressed shirring amount fo...

Page 95: ... is performed 9 0 1 2 When the button is pressed bobbin No of pcs counter setting screen is displayed When the button is pressed bobbin No of pcs counter is changed over alternately Sewing length when sewing is displayed When thread trimming is performed display is cleared to 0 READY key INFORMATION key COMMUNICATION key MODE key 9 2 Sewing screen 3 4 5 COUNTER VALUE CHANGE button COUNTER CHANGEOV...

Page 96: ...ode selection screen is displayed When the button is pressed auxiliary feed operation mode selection screen is displayed When the button is pressed base pitch setting screen is displayed When the button is pressed auxiliary feed interlock mode setting screen is displayed 1 Display Non display is changed over according to the contents of setting of When the button is pressed shirring amount range s...

Page 97: ...ayed after the initial screen was displayed Auto lifter does not work until the screen moves to the sewing screen After it has worked it works in all screens So be careful 2 1 3 Perform sewing 1 Press READY switch 1 to change over the screen to sewing screen 2 Input set value with SHIRRING AMOUNT FOR AUXILIARY FEED buttons 2 3 Set sleevesz and garment body on the sewing machine 4 Start sewing ...

Page 98: ...ed setting 1 Press MAX SEWING SPEED SETTING button 1 2 Press MAX SEWING SPEED CHANGE button fast and slow 2 to change the sewing speed 3 Press ENTER button 3 1 2 3 5 Adjust the shirring amount with auxiliary pedal 3 6 Perform thread trimming with pedal 4 at the end of sewing 3 4 3 ...

Page 99: ... 93 3 4 2 1 2 Changing the pitch Pitch setting 1 Press MANUAL DETAILS SETTING button 1 2 Press BASE PITCH SETTING button 2 3 Input base pitch set value A with ten keys 3 4 Press ENTER key 4 A ...

Page 100: ...4 3 4 3 Changing the needle thread tension Needle thread tension setting 1 2 Input needle thread tension set value A with ten keys 3 3 Press ENTER button 4 1 Press NEEDLE THREAD TENSION CHANGE button 1 A ...

Page 101: ...ode like It is the mode that shirring amount changes with the interlock of the depressing amount of auxiliary pedal What is step mode like It is the mode that shirring amount increases by 1 when depressing the front part of auxiliary pedal and shirring amount decreases by 1 when depressing the back part of auxiliary pedal 1 2 1 Press MANUAL DETAILS SETTING button 1 A is the interlock mode screen A...

Page 102: ...When step mode is selected shirring amount range setting is fixed to 4 to 35 4 Press ENTER button 4 5 Press CANCEL button 5 5 4 3 2 Changing the auxiliary feed operating mode Auxiliary feed mode selection 1 Press MANUAL DETAILS SETTING button 1 ...

Page 103: ...inputted by ratio and set 6 Operation interlocking the shirring amount is performed Setting is performed by numeral inputting with 10 1 3 Auxiliary feed interlock mode setting 7 Operation interlocking the shirring amount is performed Setting is performed by ratio inputting with 10 1 3 Auxiliary feed interlock mode setting 5 8 2 7 4 6 9 4 Press ENTER button 8 5 Press CANCEL button 9 ...

Page 104: ...liary feed interlock mode setting 2 1 2 Press AUXILIARY FEED INTERLOCK MODE SETTING button 2 It is the setting when 6 or 7 of the previous item 3 is selected at 10 1 2 Changing the operating mode of auxiliary feed 1 Press MANUAL DETAILS SETTING button 1 ...

Page 105: ...the value of LV 2 LV 3 LV 4 and LV 5 Display A in the screen shows as follows When shirring amount is 4 to 5 auxiliary feed shirring amount value is 0 When shirring amount is 6 to 10 auxiliary feed shirring amount value is 10 When shirring amount is 11 to 15 auxiliary feed shirring amount value is 25 When shirring amount is 15 to 20 auxiliary feed shirring amount value is 30 When shirring amount i...

Page 106: ...ith buttons 4 5 Press ENTER button 5 4 Setting the range of shirring amount Shirring amount range setting 1 Press DETAILS SETTING button 1 1 6 2 5 4 3 2 Press SHIRRING AMOUNT RANGE SETTING button 2 6 Press CANCEL button 6 It is the setting when the interlock mode is selected at 10 1 1 Changing the operating mode of auxiliary pedal ...

Page 107: ...ead tension Compensation thread tension setting 1 Press MANUAL DETAILS SETTING button 1 2 Press COMPENSATION THREAD TENSION SETTING button 2 1 2 3 Input compensation thread tension set value A with ten keys 3 4 Press ENTER button 4 3 4 A ...

Page 108: ...een is displayed 2 Selection of kinds of counters This sewing machine has two kinds of counters i e sewing counter and No of pcs counter Press SEWING COUNTER KIND SELECTION button 3 or NO OF PCS KIND SELECTION button 4 to display the counter kind selection screen The kinds of the respective counters can be set separately 2 11 1 Setting procedure of the counter 11 USING COUNTER 3 4 1 ...

Page 109: ...nt up screen is displayed Counter not used No of pcs counter UP counter Every time the sewing of one sleeve every time thread trimming is performed in case of manual sewing existing value is counted up When the existing value is equal to the set value the count up screen is displayed DOWN counter Every time the sewing of one sleeve every time thread trimming is performed in case of manual sewing e...

Page 110: ...d the set value input screen is displayed Here input the set value Refer to screen A 1 3 4 2 B 4 Change of counter existing value In case of the sewing counter press SEWING COUNTER EXISTING VALUE CHANGE button 3 and in case of the No of pcs counter press NO OF PCS COUNTER EXISTING VALUE CHANGE button 4 and the existing value input screen is displayed Here input the existing value Refer to screen B...

Page 111: ...in 1 12 1 How to register 12 REGISTERING THE PATTERN TO DIRECT BUTTON Register the pattern No which are frequently used with the direct buttons for use Once the patterns are registered the pattern selection can be performed with ease by pressing only the button 1 Display the direct pattern register screen When 1 switch is pressed direct pattern register button 2 is displayed on the screen When thi...

Page 112: ...is displayed 3 Select the pattern No to be registered Select the pattern No you desire to register from among pattern No buttons 4 When the selected button is pressed twice the selection is released 4 Register the direct pattern When ENTER button 5 is pressed the register of direct pattern is finished and the direct pattern No register screen is displayed The registered pattern No is displayed on ...

Page 113: ...he sewing mode you desire to sew Image of the button of the sewing mode selection button changes according to the sewing mode which is selected at present When semi automatic sewing is selected When fully automatic sewing is selected When manual sewing is selected 3 Determine the sewing mode When MODE key 1 is pressed the sewing mode data input screen is displayed 13 CHANGING SEWING MODE 2 1 ...

Page 114: ...itch data There are data items to change numerals and those to select pictographs in the memory switch data No in pink color such as is put on the data items to change numerals and the set value can be changed with ten keys and buttons displayed in the change screen No in blue color such as is put on the data items to select pictographs and the pictographs displayed in the change screen can be sel...

Page 115: ... and the sewing end is set Needle position at the time of stop Needle position at the time of temporary stop during sewing is selected DOWN UP Number of stitches of soft start setting Number of stitches of soft start at the sewing start is set Soft start speed setting Speed of soft start at the sewing start is set Condensation sewing selection Select from among four kinds of without start only end...

Page 116: ...oothing function setting Useofshirringsmoothingfunctionisselected Refer to 14 4 Explanation of the shirring smoothing function Unused Us Number of stitches of shirring smoothing function setting Number of stitches of shirring smoothing function is set Shirring smoothing function shirring amount setting Shirring amount of shirring smoothing function is set Data storing function at the time of sewin...

Page 117: ... with offset numerical value or ratio is selected Numerical value Ratio Shirring amount increase decrease input mode Whether Shirringamountincrease decreasevalue inputisperformedwithoffsetnumericalvalueorwith ratio isselected Numerical value Ratio Use Not corrected No changeover Numerical value Numerical value 2 Level 2 Memory switch data level 2 can be edited when pressing MODE switch for as long...

Page 118: ...ion of pedal to sewingmachinerotationstartpositionisset Pedal low speed section Sectionfrompedalneutralpositiontosewing machineaccelerationstartpositionisset Pedal presser lifting start position Section from pedal neutral position to cloth presserliftingstartpositionisset Thread trimming start pedal stroke Sectionfrompedalneutralpositiontothread trimmingstartpositionisset Pedal max number of rotat...

Page 119: ...orqueafterrotatingthemachine in the reverse direction once when the sewing machine is lockedisselected Withoutretryfunction Withretryfunction 0 to 250 10rpm Speed by manual operation Without function 170rpm Withoutretry function Sewing machine start up curve selection Start up curve of the sewing machine is selected Normal curve More sharp curve Presser position at the time of stop of the sewing m...

Page 120: ... screen is selected Non display Display Dish rise timing setting Disk rise timing from the start of thread trimmingisset Length of remaining thread setting Length of remaining needle thread at the time of thread trimming is set When the setvalueischanged thedisk closetiming fromthedisk risetimingchanges 1 0 to 1 0 0 to 40 0 to 40 0 1mm 1 1 0mm Standard Non display 18 5 When the contents of level 2...

Page 121: ...ual numerical value is the way to directly input numerical value when inputting the compensation thread tension value that can be set to each step Next the setting procedure is explained 1 Display the memory switch list screen When MODE key 1 is pressed MEMORY SWITCH button 2 is displayed on the screen When this button is pressed the memory switch list screen is displayed 2 Select Compensation ten...

Page 122: ...nd selection of the compensation tension mode is completed And the screen returns to the memory switch list screen When READY switch 8 is pressed data input screen is displayed Press STEP DETAILS SETTING button 7 to open the step details screen 5 Select the setting screen of Compensation tension manual numerical value Press Compensation thread tension setting button 9 in the screen to display comp...

Page 123: ...n tension manual numerical value Input the compensation tension value for the step to be selected with numerical value The inputted numerical value is added to or subtracted from the needle thread tension value in motion as the offset value When ENTER button 0 is pressed the compensation thread tension pop up screen is closed to determine the compensation tension setting value And the screen retur...

Page 124: ...WN SCROLL buttons 7 to select Compensation tension manual level button 8 Compensation tension mode selection screen is displayed 6 Set the level value of compensation thread tension manual level Press LEVEL 1 button 9 to input the set value Press LEVEL 2 button 0 to input the set value Press LEVEL 3 button 1 to input the set value When the setting is completed press ENTER button 2 to close the com...

Page 125: ...thread tension pop up screen 5 8 Set the compensation tension manual level Select the level of compensation thread tension for the step to be selected Compensation thread tension value set to the selected level is added to or subtracted from the needle thread tension value as the offset value When ENTER button 6 is pressed the compensation thread tension pop up screen is closed and the compensatio...

Page 126: ...splayed on the screen When this button is pressed the memory switch list screen is displayed 2 Select the compensation tension mode Press UP DOWN SCROLL buttons 3 to select Compensation thread tension mode selection button 4 Compensation tension mode selection screen is displayed 3 Make the compensation tension automatic effective Select EFFECTIVE button 5 4 Determine the compensation tension auto...

Page 127: ...ustration is In case shirring amount is 4 to 5 compensation thread tension is 3 In case shirring amount is 6 to 10 compensation thread tension is 5 In case shirring amount is 11 to 15 compensation thread tension is 11 In case shirring amount is 16 to 20 compensation thread tension is 21 In case shirring amount is 21 to 35 compensation thread tension is 28 When the setting is completed press ENTER ...

Page 128: ...ing amount becomes 9 6 3 immediately after the changeover and the shirring amount is changed over to 11 which has been set in step 2 after the motion of 2 stitches Hereafter similarly the shirring amount changes 3 at the time of changeover further the shirring amount changes 3 after the motion of 2 stitches and the function performs the motion until the shirring amount which has been set in the st...

Page 129: ...he shirring smoothing function effective Select EFFECTIVE button 5 4 Set the number of stitches of shirring smoothing function Press 6 buttons to input the number of stitches of shirring smoothing function 5 Set the shirring amount of shirring smoothing function Press 7 buttons to input the shirring amount of shirring smoothing function 2 Select the shirring smoothing function Press UP DOWN SCROLL...

Page 130: ...e than 6 seconds MEMORY SWITCH button 2 is displayed on the screen When this button is pressed the memory switch list screen is displayed When the fully automatic mode is selected it is possible to perform the setting of country class basic size and gents ladies at the time of creating a new pattern the size display at the time of grading changes according to the country class which has been set h...

Page 131: ...t gents ladies wear 5 Set the basic size Press buttons 7 to input the basic size For the size of country class refer to the size development 6 Set the grading ratio Press buttons 8 to input the grading ratio The inputted ratio becomes the offset value of the grading for each step when a new pattern is created 7 Determine the size class setting When ENTER button 9 is pressed the size class setting ...

Page 132: ... 44 44 07 44 140 46 48 18 15 56 56 46 46 08 46 146 48 50 20 17 58 58 48 48 09 48 152 50 52 22 19 60 60 50 50 10 50 158 52 54 24 21 62 62 52 52 11 52 164 54 56 26 23 64 64 54 54 12 54 170 56 58 28 25 66 66 56 56 13 56 176 58 60 30 27 68 68 58 58 14 58 182 60 62 32 29 70 70 60 60 15 60 188 62 64 34 31 72 72 62 62 16 2 Size development Size development for the respective country classes is shown belo...

Page 133: ...tection has exceeded the value equivalent to 1 1 turns Main shaft motor needle UP detection defectiveness Angle counter of needle UP detection has exceeded the value equivalent to 1 1 turns Angle counter of needle DOWN detection has exceeded the value equivalent to 1 1 turns Contact of initialization of machine head EEP ROM of the circuit board mounted on the machine head When data is not written ...

Page 134: ...ne head When tilt of machine head sensor is OFF P o s s i b l e t o recover by reset P o s s i b l e t o recover by reset P o s s i b l e t o recover by reset P o s s i b l e t o recover by reset P o s s i b l e t o recover by reset P o s s i b l e t o recover by reset P o s s i b l e t o recover by reset Turn OFF the power Turn OFF the power Previous screen Previous screen Previous screen Previou...

Page 135: ... time of holding Phase lack of power When 400 ms or more of power phase lack signal PHE is detected after 2 seconds of phase lack observation invalid time passed from turning ON the power Power instantaneous cut detection When power instantaneous cut detection signal PWF is detected Solenoid power short circuit When solenoid power short circuit signal PWSH CPLD internal signal is detected while po...

Page 136: ... in data communication Turn OFF the power Turn OFF the power Turn OFF the power Turn OFF the power E811 E813 E903 E915 E916 E917 E918 E920 E922 E924 Abnormality of heat sink temperature for MAIN p c b When temperature of heat sink for MAIN p c b is 85 C or more CPLD writing abnormality When 1 bit each is written in the test port and it does not agree with Verfy when turning ON the power Main shaft...

Page 137: ...ven when trying 10 ms or more when turning ON the power Main shaft EEP ROM trouble When data writing to EEP ROM cannot be performed Main EEP ROM trouble When data writing to EEP ROM cannot be performed Head EEP ROM trouble When data writing to EEP ROM cannot be performed Turn OFF the power Turn OFF the power Turn OFF the power Turn OFF the power E941 E942 E943 E946 Pictograph ...

Page 138: ...pd Data of the needle entry point created with PM 1 Format of the data which can be used in common among JUKI sewing machines Format of the data of sewing proper to DP such as number of steps length of step shirring amount thread tension value etc created with the sewing machine Vector format data Parameter data In case of saving the data in the smart media save the data in the state of directory ...

Page 139: ... of setting of the card close the smart media cover By closing the cover it is possible to perform communication If the smart media card and the cover come in contact with each other and the cover is not closed check the following matters Check that the inserting is stopped in the state that the card protrudes by approximately 10 mm Check that the contact part of the card is put downward and inser...

Page 140: ... smart media 1 Smart media is a precision electronic instrument Do not bend it or apply shock to it 2 It is recommended to periodically save the data saved in the smart media to the other vehicle to prepare for accidents 3 When initializing the data perform it after checking that necessary data do not exist in the card 4 Avoid using or storing the smart media in a place of high temperature and hig...

Page 141: ...her foreign material does not adhere to it In addition the inside element is damaged by static electricity or the like So be very careful when handling When the lower part of the cover located on the side of the operation panel is opened there is the connector of 9 pin for RS 232C Connect the cable there When the screw for locking is attached to the connector tighten the screw to prevent it from f...

Page 142: ... cannot be selected to write the data to the smart media from 7 panel and to write the data to personal computer server from 8 panel Vector format data is converted to the parameter data at the time of writing the data to the panel 4 6 3 7 8 5 2 2 Select the kind of data When data selection button 2 is pressed the data selection screen is displayed Select button 3 of kind of data to be communicate...

Page 143: ...estination is the panel pattern Nos which have not been registered are displayed 6 Determine the data No When ENTER button 0 is pressed the data No selection screen is closed and the selection of the data No has been completed 7 Start communication When communication button 1 is pressed the data communication starts The communication screen A is displayed during communication and the screen return...

Page 144: ...reased as well by the function to display the target output and the actual output Refer to 17 4 Observing the production control information and 17 5 Performing setting of the production control information 3 Information on machine working ratio pitch time machine time and machine speed can be displayed from the working state of the sewing machine Refer to 17 6 Observing the working measurement in...

Page 145: ... of the inspection for each item in button 3 is displayed at 4 and remaining time up to the replacement is displayed at 5 In addition remaining time up to the replacement can be cleared 3 6 3 Perform clearing remaining time up to the replacement When button 3 of the item you desire to clear is pressed the time of replacement clear screen is displayed When CLEAR button 6 is pressed the remaining ti...

Page 146: ...in the data input screen for approximately three seconds information screen maintenance level is displayed In case of the maintenance personnel level the pictograph located on the upper left side changes from blue to orange and five buttons are displayed 2 Display the maintenance and inspection information screen Press maintenance and inspection information screen display button 2 in the informati...

Page 147: ...displayed until the inspection time is cleared Warning Nos of the respective items are as follows Needle replacement A201 Cleaning time A202 Oil replacement time A203 Grease up time 4 2 5 1 3 Input the inspection time Input the inspection time When the inspection time is set to 0 the warning function stops When clear button 4 is pressed the value returns to the initial value The initial values of ...

Page 148: ...aying from the information screen Information on the following 5 items is displayed in the production control screen 1 Existing target value Number of pieces of the target of products at the present time is automatically displayed 2 FActual results value Number of pieces of the sewn products is automatically displayed 3 Final target value Number of pieces of the final target of products is display...

Page 149: ...creen is displayed 2 Display the production control screen When information key 2 of the switch seat section is pressed in the sewing screen the production control screen is displayed The contents of display and the functions are common to 17 4 1 When displaying from the information screen 2 When displaying from the sewing screen ...

Page 150: ... After the input press ENTER button 6 2 Input the final target value First input the number of pieces of the target of production in the process to which sewing is performed from now on When final target value button 3 is pressed the final target value input screen is displayed Input the value you desire with ten keys or UP DOWN buttons After the input press ENTER button 6 1 Display the production...

Page 151: ...imming is not performed Use this function by connecting the external switch 5 Start the count of number of pieces of production When START button 7 is pressed the count of number of pieces of production is started 6 Stop the count Display the production control screen referring to 17 4 Observing the production control information When the count is being performed STOP switch 8 is displayed When ST...

Page 152: ...R button 9 The value to be cleared is the present target value 0 and actual results value 1 only Note CLEAR button is displayed only in case of stop state When CLEAR button is pressed the clear confirmation screen is displayed When CLEAR button 2 is pressed in the clear confirmation screen the counted value is cleared ...

Page 153: ...n Information on the following 5 items are displayed in the working measurement screen 1 The information is automatically displayed from the time of start of measuring the working ratio 2 The information is automatically displayed from the time of start of measuring the machine speed 3 The information is automatically displayed from the time of start of measuring the pitch time 4 The information i...

Page 154: ...of thread trimming is not performed Use this function by connecting the external switch 4 Start the measurement When START button 4 is pressed measurement of each data is started 5 Stop the count Display the working measurement screen referring to 1 and 2 of 17 6 Observing the working measurement information STOP switch 5 is displayed when the measurement is being performed When STOP switch 5 is p...

Page 155: ...count to the stop state and press CLEAR button 6 Note CLEAR button is displayed in case of the stop state only When CLEAR button 6 is pressed the clear confirmation screen is displayed When CLEAR button 7 is pressed in the clear confirmation screen the counted value is cleared ...

Page 156: ...ve the trial sewing data from PM 1 When the trial sewing data vector format data is transmitted from PM 1 the screen on the left side is displayed and the transmitted data is displayed in the center of the screen The display corresponds with the length between steps set with PM 1 2 Edit the vector parameter Vector format data transmitted from PM 1 is converted to the parameter that can be set with...

Page 157: ... registered to the panel press REGISTER button 4 displayed in the trial sewing screen and the register screen is displayed Input the pattern No you desire to register with ten keys 5 5 Determine the register of the data When ENTER button 6 is pressed the register screen is closed and the register has been completed 6 Display the data input screen After completion of the register automatically the ...

Page 158: ...is displayed The existing setting state is displayed on the KEY LOCK button State that key lock is not set State that key lock 1 is set State that key lock 2 is set 19 PERFORMING KEY LOCK 2 Select and determine the key lock state Select the key lock state button 3 in the key lock setting screen and press 4 Then the key lock setting screen is closed and the key lock state is set ...

Page 159: ... is closed and the data input screen is displayed pictograph 5 showing the key lock state is displayed on the right hand side of the pattern No display Besides only the buttons which are possible to be used even in the key lock state are displayed State that key lock 2 is set A 5 A 5 ...

Page 160: ...n screen is displayed The version information on the sewing machine you use is displayed on the version information scren and it is possible to check it 1 Version information on panel program 2 Version information on main program 3 Version information on servo program 20 DISPLAYING VERSION INFORMATION When CANCEL button 3 is pressed the version information screen is closed and the mode screen is d...

Page 161: ...rforming the auxiliary pedal setting Checking of A D value of auxiliary pedal Refer to 21 3 Performing checking of A D value of auxiliary pedal LCD check Refer to 21 4 Performing LCD check Touch panel compensation Refer to 21 5 Performing touch panel compensation Input signal check Refer to 21 6 Performing the input signal Output signal check Refer to 21 7 Performing the output signal 21 USING CHE...

Page 162: ...ront part depressing position setting Depress the front part of auxiliary pedal and press AUXILIARY PEDAL FRONT PART DEPRESSING POSITION SETTING button 3 When the display is determined press 6 to determine the data Auxiliary pedal back part depressing position setting Depress the back part of auxiliary pedal and press AUXILIARY PEDAL BACK PART DEPRESSING POSITION SETTING button 4 When the display ...

Page 163: ...ecking of A D value of auxiliary pedal When the auxiliary pedal is depressed A D value corresponding to the depressing amount is displayed After checking press CANCEL button 2 The screen returns to the check program screen 21 3 Performing checking of A D value of auxiliary pedal 1 Display the LCD check screen When LCD CHECK button 1 on the check program screen is pressed the LCD check screen is di...

Page 164: ...een is closed and the check program screen is displayed 1 Display the touch panel compensation screen When TOUCH PANEL COMPENSATION button 1 on the check program screen is pressed the touch panel compensation screen is displayed 21 5 Performing touch panel compensation 2 Press the lower left position Press red circle 3 located at the lower left position on the screen When finishing the compensatio...

Page 165: ...ensation press CANCEL button 2 3 Press the lower right position Press red circle 4 located at the lower right position on the screen When finishing the compensation press CANCEL button 2 4 Press the upper left position Press red circle 5 located at the upper left position on the screen When finishing the compensation press CANCEL button 2 6 ...

Page 166: ...ata are to be stored Do not turn OFF the power while this screen is being displayed When the power is turned OFF the compensated data are not stored When storing is finished the check program screen is automatically displayed 21 6 Performing the input signal check 2 Perform the input signal check Input state of the input signal can be checked in the input signal check screen Input state is display...

Page 167: ...escription of sensor Head tilt sensor 6 kinds of the input signals are displayed as below Step changeover switch Shirring release switch Needle UP position detection Needle DOWN position detection Semilunar plate detection ...

Page 168: ...ssed the output signal check screen is displayed 2 Perform the output signal check Output state of the various output signals can be checked in the output signal check screen Output state is displayed as 2 with every output signal Display of ON OFF state is shown as below ON state OFF state Press UP DOWN buttons 3 to check the output signal you desire to check ...

Page 169: ...nds of the output signals are displayed as below Shirring release LED Buzzer Top feed stepping motor Bottom feed stepping motor Auxiliary feed stepping motor Stepping motor current Stepping motor OFF Presser lifter solenoid Thread trimmer solenoid ...

Page 170: ...g machine data Panel program data Main program data Servo program data 22 COMMUNICATION SCREEN OF MAINTENANCE PERSONNEL LEVEL For the communication screen the level which is normally used and the one which is used by the maintenance personnel are different in the kinds of data to be handled 22 1 Data which are possible to be handledIn case of the maintenance personnel level it is possible to use 5...

Page 171: ...ged to orange color 2 and the communication screen of the maintenance personnel level is displayed For the operating procedure refer to 16 4 Take in of the data 22 2 Displaying maintenance personnel level When the adjustment data or the all sewing machine data is selected the display becomes as shown on the right hand side and it is not necessary to specify No on the panel side ...

Page 172: ...personnel level 23 1 Display of error record 1 Display the information screen of the maintenance personnel level When INFORMATION key 1 of switch seat section is pressed for approximately three seconds in the data input screen the information screen of the maintenance personnel level is displayed In case of the maintenance personnel level the pictograph located at the upper left position changes f...

Page 173: ...t the upper left position changes from blue color to orange color and 5 buttons are displayed 23 2 Display of the cumulative working information 2 Display the cumulative working information screen Press CUMULATIVE WORKING INFORMATION SCREEN DISPLAY button 2 of the information screen The cumulative working information screen is displayed Information on the following 4 items are displayed in the cum...

Page 174: ... to the left or right to adjust the belt When it is opened on both sides direction B the tension is increased and when it is closed the tension is decreased 3 Adjusting the belt tension value 1 Main feed belt The belt has to be bent by 3 mm when it is pressed with a load of 1 3N 130gf 2 Auxiliary feed belt The belt has to be bent by 3 mm when it is pressed with a load of 0 4N 40gf 24 MAINTENANCE 1...

Page 175: ...eed belt tension 5 After adjusting the tension attach throat plate auxiliary plate 1 and various covers Feed pith error will be caused unless the tension is proper 1 Turn presser lever 5 raise walking foot 6 and remove throat plate auxiliary plate 1 hook cover asm 2 frame cover 3 and bottom feed cover 4 2 Loosen setscrews 8 in the bottom feed tension plate 3 Replace bottom feed belt 7 with a new o...

Page 176: ... vertical movement change max sewing speed When it is not changed components breakage or damage occurs and the life of the machine is excessively shortened 1 2 3 4 Amount of vertical movement of walking foot mm Less than 0 3 Up to 1 5 Up to 2 5 Up to 3 5 Amount of vertical movement of presser foot mm 2 7 1 5 2 5 3 5 Max sewing speed rpm 3500 2600 2000 1600 1 State of walking foot and presser foot ...

Page 177: ... 4 after checking that presser foot 5 has come down 2 When making 2 5 mm the amount of alternate vertical movement When the amount is already made equal to 1 5 mm perform from item 1 below When the amount is not made equal to 1 5 mm Perform first 1 When making equal the amount of alternate vertical movement of the aforementioned item 1 Turn top feed arm cover 8 2 Loosen stopper screw 9 and remove ...

Page 178: ...feed trouble will be caused 1 Bring the needle bar to its upper dead point 2 Remove stopper plug 1 3 Insert a hexagonal wrench key into the hole from which the stopper plug has been removed and loosen walking foot bar bracket clamp screw 2 4 Move walking foot 3 up or down in the range of 0 1 to 1 0 mm and tighten screw 2 1 Adjusting the height of walking foot When the clearance becomes larger than...

Page 179: ...e blade point of hook is damaged and the clearance is excessively larger stitch skipping will be caused 2 Fit counter knife guard 0 located inside the hook base to the inside of counter knife 1 since lift trouble will be caused 3 RP hook dry hook rolls thread waste or cloth dust and there is a possibility of breakdownorsewingtrouble Periodically perform cleaning of the hook 24 4 Adjusting the need...

Page 180: ...g shaft 6 5 Press cam 4 to roller 5 at the position where cam 4 does not turn and tighten cam setscrews 7 1 Adjusting the thread trimmer cam timing 1 Turn the handwheel to the position where the thread take up lever comes a little before its upper dead point 2 Turn ON the thread trimmer solenoid and slide the roller to the thread trimmer cam to engage them with each other referring to 21 7 Perform...

Page 181: ...s drive block 3 by finger in the direction of arrow mark A At this time loosen setscrews 4 and adjust so that the clearance is 0 1 to 0 5 mm 2 Take the finger off and check that there is a clearance between cam roller 5 and edge 6 of the thread trimmer cam 3 Secure an approximate clearance of 0 5 mm between slide arm 1 and E ring 7 3 Adjusting the initial position of the thread trimmer solenoid Ad...

Page 182: ...caused 2 When the knife pressure is low thread trimming failure will be caused When it is excessively high it is related to the damage of the blade point of counter knife 4 Adjusting the position of the moving knife and the counter knife Install moving knife 1 by making it come in contact with the moving knife base Install counter knife 4 together with knife pressure adjustment plate 5 1 Loosen co...

Page 183: ...ead trimming timing is improper 2 Pressure of the knife is insufficient 3 The knife has a blunt blade 1 Top feed belt is bent 2 Height of the main walking foot and the auxiliary walking foot is improper 3 Auxiliary feed shirring amount set value is improper 1 Feed belt has been worn out 2 Walking foot is excessively raised 3 Belt tension is too low 1 Feed belt has been worn out 2 Walking foot is e...

Page 184: ...5 151 0 5 R8 R8 R8 R 8 R10 R 1 0 R10 R 2 1 R 3 0 W W W W W W W W W W W W 12 5 12 5 Z Z Y Y X X R 1 0 A B C D E F G H V V V V 1 8 R2 R2 ø26 8 5 ø8 5 ø8 5 ø26 8 5 27 5 0 5 ø30 7 40 18 1 22 4 0 5 30 28 0 5 15 0 5 183 6 3 5 ø7 ø10 R2 R 2 C 2 V V 2 places X X 22 10 ø7 ø3 5 ø3 5 20 21 R 22 5 30 55 9 49 5 39 30 R 1 0 R 1 0 R10 R10 R 21 39 30 55 9 49 5 R 2 2 5 R 2 1 172 5 279 1 68 5 0 5 30 A W W 6 places ...

Page 185: ... 5 34 0 5 305 285 24 178 545 595 895 960 1140 70 180 240 315 460 700 880 8 24 34 0 5 34 0 5 20 R50 R 5 0 R 5 0 R15 R 3 0 R 3 0 R 1 5 R 3 0 R 1 5 Z Z Z Z Z Z Z Z Z Z Z Z 11 Z Z 1 1 6 places ø4 ø8 90 1 B A C R 5 0 R 5 0 R 15 Part No 40013086 A 4 x 6 6 drill B 8 x 6 6 drill depth 17 spot facing depth 2 C JUKI logotype 810 ...

Page 186: ... 180 26 3 Edge stopper A Part No 40013087 15 7 5 26 630 275 0 5 275 0 5 40 3 x ø 2 5 depth 14 ...

Page 187: ... 181 26 4 Edge stopper B 15 7 5 26 580 250 0 5 250 0 5 40 Part No 40013088 3 x ø 2 5 depth 14 Contents ...

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JUKI DP-2100, Instruction Manual

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Summary of Contents for DP-2100

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