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AT2080 Air Crimp Tool Head 

Doc No: ATS-640052500 

Release Date: 01-20-03 

UNCONTROLLED COPY

 

Page 1 of 8 

Revision: B 

Revision Date: 09-02-03 

Air Powered 

Crimp Tool Head

 

 

 

Application Tooling 

Specification Sheet

 

Order No. 64005-2500 

Engineering No. AT 2080

 

 

FEATURES 

 

 

Quick-change tool head for the 19279-0001 (AT-200) 

 

Tooling kit is interchangeable with other kits in the 64001 and 64003 Series 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position 

 

Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping

 

 

SCOPE 

Products: Nylon closed end connectors 8 AWG.  This tool head is intended for use in the 19279-0001 (AT-200) 
either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch. 

 

Testing 

Mechanical 

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.  The 
following charts show the UL specifications for various wire sizes.  The tensile strength is shown in pounds and 
indicates the minimum acceptable force to break or separate the terminal from the conductor. 

 

Wire Size  (AWG)  UL – 486 C 

45 

 

* UL – 486 C – Closed end connectors and Wire Nuts 

 
The following is a partial list of the product part numbers and their specifications that this tool is designed to run.  
We will be adding to this list and an up to date copy is available on www.molex.com. 
 

Wire Size: 8 AWG 8.50 mm² 

Terminal No.  Terminal Eng No. (REF) 

Wire Strip Length 

Wire Combinations 

In 

mm 

19160-0024 

NC-8 

Varies 

Varies 

See Chart 1 

 

Summary of Contents for 64005-2500

Page 1: ... use in the 19279 0001 AT 200 either hand held or with optional bench adapter 19078 0307 ATBA and foot switch Testing Mechanical The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections The following charts show the UL specifications for various wire sizes The tensile strength is shown in pounds and indicates the minimum acceptable force to break ...

Page 2: ...A Stranded only 2 1 UL CSA Stranded only 2 4 UL CSA Stranded only 2 3 UL CSA Stranded only 2 2 UL CSA Stranded only 2 1 UL CSA Stranded only 1 4 UL CSA Stranded only 1 3 UL CSA Stranded only 1 2 UL CSA Stranded only 1 1 UL CSA Stranded only 1 5 UL CSA Stranded only 1 4 UL CSA Stranded only 1 3 UL CSA Stranded only 1 2 UL CSA Wire Combinations for Nylon Insulated Closed End Connectors Part No 19160...

Page 3: ...ly 4 2 UL CSA Stranded only 4 1 UL CSA Stranded only 3 8 UL CSA Stranded only 3 7 UL CSA Stranded only 3 6 UL CSA Stranded only 3 5 UL CSA Wire Combinations for Nylon Insulated Closed End Connectors Part No 191600024 NC 8 Wire Type Wire Gauge AWG Rating 8 10 12 14 16 18 Stranded only 3 4 UL CSA Stranded only 3 3 UL CSA Stranded only 3 2 UL CSA Stranded only 2 9 UL CSA Stranded only 2 8 UL CSA Stra...

Page 4: ...e Molex offers a Crimp Inspection Handbook for closed barrel industrial product See our website or contact your sales engineer Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive materials that could damage ...

Page 5: ...Range X Dimension Conductor Crimp Awg mm Mean Go No Go 8 8 50 140 136 146 Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur we would repair or exchange the tool free of charge This...

Page 6: ...n Date 09 02 03 2 3 1 Figure 5 M4 LOCKNUT W HEX NYLON INSERT 4 5 PARTS LIST Item Order No Description Quantity 64005 2500 Crimp Tool Head Figure 5 1 64005 0000 Basic Air Tool Head 1 2 64001 2575 Locator Assembly 1 3 64001 2570 Tooling Kit 1 Tooling Kit Only 4 64001 2501 Conductor Punch 1 5 64001 2502 Conductor Anvil 1 ...

Page 7: ...s List Continued Item Order No Description Quantity 64005 0000 Basic Air Tool Head Figure 6 1 64005 0103 Nose Guard 1 2 64000 0077 Repair Kit Springs Rods Pivots Rings and Washers 1 3 N A M4 by 12 Long Freedrive Pan Head Screw 1 4 N A M4 by 30 Long Freedrive Pan Head Screw 1 5 N A 3 16 by 3 8 Long Dowel Pin 1 Available from an Industrial supply company such as MSC 1 800 645 7270 ...

Page 8: ...g Number___________________ Tool Revision______________________ Serial Number_____________________ Date of Manufacture Pin Gauge of Conductor Nest Nests or Slug height if the nest is the F Crimp style Range Conductor Nest 1 ____________ Actual ___________ Technician _______________________ Date of Calibration __________________ Calibration should be done every 5 000 cycles or 3 months Tools should...

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