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Hand Crimp Tool for 2.50mm Board-In Crimp Terminals  

Doc No: ATS-6382379HM 

Release Date: 09-02-10 

UNCONTROLLED COPY

 

Page 1 of 7 

Revision: B 

Revision Date: 10-14-10 

INSULATION 

CRIMP 

SEE NOTE 

BRUSH 

STRIP 

LENGTH 

BELL MOUTH 

COND.CRIMP 

HEIGHT 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP 

TWISTING 

CUT-OFF TAB 

SEAM 

 

 

 

Application Tooling 

Specification Sheet

 

Modular Crimp Head 

Order No. 63823-7970

 

Hand Crimp Tool 

Order No. 63823-7900

 

 

FEATURES 

 

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A full cycle ratcheting hand tool ensures complete crimps 

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Ergonomically designed soft handles 

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Precisely designed crimping profiles with simple contact positioning 

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Easy handling due to outstanding force ratio 

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Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100, 
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700). 

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Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), 
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600). 

 

SCOPE 

Products: 2.50mm (.098") Board-In Crimp Terminal, 22-28 AWG, UL1007 and UL1569 wires. 

 

Terminal 

Series No. 

Terminal Order No. 

 Reel 

Wire Size 

Insulation Diameter 

Strip Length 

AWG 

mm² 

mm 

In. 

mm 

In. 

35047 

35047-9800  35047-9802 

22-28  0.33-0.08  1.15-1.90 

.045-.075  2.40-2.90  .094-.114 

35047-9810 

 

 Insulation crimp to meet IPC/WHMA-A-620 Class 2 compliance. 

Note: Terminal will accommodate the UL1007 and UL1569 wires. 

 Customer to cut off terminal from reel: 0.30mm (.012”) maximum Cut-off Tab. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
The above terminal drawing is a generic terminal representation.  It is not an image of a terminal listed in the 
scope. 

TYPE 4A 

Summary of Contents for 63823-7970

Page 1: ... use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products 2 50mm 098 Board In Crimp Terminal 22 28 AWG UL1007 and UL1569 wires Terminal Series No Terminal Order No Reel Wire Siz...

Page 2: ...o Wire Size Conductor Crimp Insulation Crimp Pull Force Minimum Profile AWG Height Width Height Ref Width Maximum AWG mm2 mm In mm In mm In mm In N Lb 22 24 26 28 35047 22 0 33 0 82 0 87 032 034 1 30 1 50 051 059 1 70 Max 067 Max 1 90 075 39 1 8 80 X 24 0 20 0 75 0 80 029 031 1 30 1 50 051 059 1 60 Max 063 Max 1 90 075 29 3 6 60 X 26 0 13 0 70 0 75 027 029 1 30 1 50 051 059 1 55 Max 061 Max 1 90 0...

Page 3: ...nal behind the conductor grip section 5 Slide the pre stripped wire into the terminal make sure to aim the wire brush towards the tip point on the wire stop blade See Figure 2 Align the wire so that it is parallel and sitting into the terminal Maintain a light and constant pressure on the wire that is seated in the terminal at all times Do not let go of the wire Be sure to hold the wire and termin...

Page 4: ...re protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life 4 Wipe excess oil from hand...

Page 5: ... only parts available for repair If the handles or crimp tooling is damaged or worn a new tool must be purchased 5 Pull force should be used as the final criteria for an acceptable crimp Pull force is measured with no influence from the insulation crimp The insulation should be stripped long 1 2 in so the insulation grips on the terminal do not grip the wire insulation or the conductor Refer to Mo...

Page 6: ... Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63823 7970 63816 0000 Hand Crimp Frame Short N A N A 7 63816 0050 Hand Crimp Frame Long N A N A 7 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 8 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 8 63816 0100 Air Power Tool 63816 0700 Air ...

Page 7: ...LEASE LEVER HANDLE SPRING CRIMPING SPRING 2 LOCATOR 2 1 4 Figure 10 M4 X 8mm LONG BHCS 3 5 6 PARTS LIST Hand Crimp Tool 63823 7900 Item Order Number Description Quantity 1 63823 7970 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 63823 7975 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 http www molex com ...

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