Miller Coolmate 4 Owner'S Manual Download

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Coolmate

Processes

Description

TIG (GTAW) Welding

OM-624

126174Z

File: TIG (GTAW)

CE And Non-CE

2017

−

MIG (GMAW) Welding

For product information,

Owner’s Manual translations,

and more, visit

www.MillerWelds.com

Summary of Contents for Coolmate 4

Page 1: ...oolmatet4 Processes Description TIG GTAW Welding OM 624 126174Z File TIG GTAW CE And Non CE 2017 02 MIG GMAW Welding For product information Owner s Manual translations and more visit www MillerWelds com ...

Page 2: ...ontinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operati...

Page 3: ... 4 Proposition californienne 65 Avertissements 4 2 5 Principales normes de sécurité 4 SECTION 3 DEFINITIONS 5 3 1 Additional Safety Symbols And Definitions 5 3 2 Miscellaneous Symbols And Definitions 6 SECTION 4 SPECIFICATIONS 7 4 1 Serial Number And Rating Label Location 7 4 2 Specifications 7 4 3 Coolant Specifications 7 4 4 Environmental Specifications 7 SECTION 5 INSTALLATION 8 5 1 Connections...

Page 4: ...mate 3 5 300245 Coolmate 4 042288015 Council Directives 2014 35 EU Low Voltage 2014 30 EU Electromagnetic Compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electronic equipment Standards IEC 60974 2 2013 Arc welding equipment Part 2 Liquid cooling systems IEC 60974 10 2007 Arc Welding Equipment Part 10 Electromagnetic compatibility EMC requirements S...

Page 5: ... can kill D Do not touch live electrical parts D Disconnect input power or stop engine before installing or servicing this equipment Lockout tagout input power according to OSHA 29 CFR 1910 147 see Safety Standards D Properly install ground and operate this equipment according to its Owner s Manual and national state and local codes D Always verify the supply ground check and be sure that input po...

Page 6: ...Welding and Cutting American Welding Society Standard AWS F4 1 from Glob al Engineering Documents phone 1 877 413 5184 website www global ihs com Safe Practices for Welding and Cutting Containers that have Held Com bustibles American Welding Society Standard AWS A6 0 from Global EngineeringDocuments phone 1 877 413 5184 website www global ihs com National Electrical Code NFPA Standard 70 from Nati...

Page 7: ...s électriques sous tension peut provoquer des accidents mortels ou des brûlures graves Le circuit d alimentation et les circuits internes de la machine sont également sous tension lorsque l alimentation est sur Marche Un équipement installé ou mis à la terre de manière incorrecte ou impropre constitue un danger UNE DÉCHARGE ÉLECTRIQUE peut entraîner la mort D Ne pas toucher aux pièces électriques ...

Page 8: ...re problèmes reproductifs Code de santé et de sécurité de Californie chapitre 25249 5 et suivants Ce produit contient des produits chimiques notamment du plomb dont l État de Californie reconnaît qu ils provoquent des cancers des malformations congénitales ou d autres problèmes de procréation Se laver les mains après utilisation 2 5 Principales normes de sécurité Safety in Welding Cutting and Alli...

Page 9: ...posing at a designated collection facility Contact your local recycling office or your local distributor for further information Safe37 2012 05 Do not remove or paint over cover the label Safe20 2012 05 XXXXX Use coolant suggested by the manufacturer Safe52 2012 05 Recycle Safe103 2012 09 Read the Owner s Manual before working on this machine Safe70 2012 06 Read the labels on the welding power sou...

Page 10: ...e symbols are found only on CE products A Amperes V Volts Hz Hertz Alternating Cur rent Water Coolant Input IP Degree Of Protection U1 Primary Voltage Water Coolant Output I1 Primary Current Single Phase Line Connection Cooling I1max Rated Maximum Supply Current P1 Rated Cooling Power pmax Rated Maximum Pressure Notes ...

Page 11: ...cy Current Is Used Low Conductivity Coolant 043810 Distilled Or Deionized Water Okay Above 32 F 0 C GMAW Or Where High Frequency Current Is Not Used Low Conductivity Coolant 043810 Aluminum Protecting Coolant 043809 Distilled Or Deionized Water Okay Above 32 F 0 C Where Coolant Contacts Aluminum Parts Aluminum Protecting Coolant 043809 Coolants 043810 and 043809 protect to 37 F 38 C and resist alg...

Page 12: ...er valve Connect hoses as shown 1 Filler Cover 2 Coolant Out 3 Coolant In Fittings have 5 8 18 left hand threads See Section 4 3 to select proper coolant and fill tank Maintain cool ant level at approximately 1 in 25 mm from filler neck 4 115 Volt AC Grounded Re ceptacle Unit turns On when plugged in An individual branch circuit capable of carrying 15 amperes and pro tected by fuses or circuit bre...

Page 13: ...bels Change Coolant If Using Water 12 Months Change Coolant If Using Miller Coolant 6 2 Coolant Maintenance 1 15 16 in Tools Needed 160 559 A Disconnect cooler plug from welding power source receptacle before maintaining Dispose of used coolant accord ing to national state and local codes Do not pour down drain 1 Coolant Filter Remove nut to remove filter Clean filter and reinstall Changing Coolan...

Page 14: ...d adjust pres sure adjustment screw as needed Turn Off power Disconnect gauge and reinstall nut 3 4 in 2 1 Increase Decrease 6 4 Troubleshooting Trouble Remedy Coolant system does not work Be sure input power cord is plugged in to energized receptacle Check line fuses or circuit breaker and replace or reset if necessary Motor overheated Unit starts running when motor has cooled Have Factory Author...

Page 15: ... www MillerWelds com OM 624 Page 11 SECTION 7 ELECTRICAL DIAGRAM 187 313 SECTION 8 PARTS LIST 8 1 Recommended Spare Parts Description Part No Dia Mkgs Recommended Spare Parts Quantity 146249 Strainer Screen 100x90 Mesh 2 125 Lg X 687 Dia 1 ...

Page 16: ...Notes ...

Page 17: ...Notes ...

Page 18: ...Notes ...

Page 19: ...G Guns Subarc SAW Torches and External Cladding Heads Remote Controls and RFCS RJ45 Replacement Parts No labor Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes relays work station table tops and welding curtains or parts that fail due to normal wear Exception brushes and relays are covered on ...

Page 20: ...h your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Information and Parts Circuit Diagrams Welding Process Handbooks Contact the Delivering Carrier to ...

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