Metek GUPS 2400A-104 Operation Manual Download

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Telephone: 800 733 5427 (toll free in North America)

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GLOBAL

UNINTERRUPTIBLE

POWER SUPPLY

Model GUPS 2400A

–104

Operation Manual

March 2011

Document No. M152332-01 Rev C

Summary of Contents for GUPS 2400A-104

Page 1: ... Fax 858 458 0267 Email Domestic Sales domorders sd ametek com International Sales intlorders sd ametek com Customer Service service ppd ametek com Web www programmablepower com GLOBAL UNINTERRUPTIBLE POWER SUPPLY Model GUPS 2400A 104 Operation Manual March 2011 Document No M152332 01 Rev C ...

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Page 3: ...s only Notice of Copyright Global Uninterruptible Power Supply Operation Manual 2010 AMETEK Programmable Power Inc All rights reserved Exclusion for Documentation UNLESS SPECIFICALLY AGREED TO IN WRITING AMETEK PROGRAMMABLE POWER INC AMETEK a MAKES NO WARRANTY AS TO THE ACCURACY SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION b ASSUME...

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Page 5: ...onnel and equipment safety Always ensure that facility AC input power is de energized prior to connecting or disconnecting any cable In normal operation the operator does not have access to hazardous voltages within the chassis However depending on the user s application configuration HIGH VOLTAGES HAZARDOUS TO HUMAN SAFETY may be normally generated on the output terminals The customer user must e...

Page 6: ...ructions of AMETEK is opened modified or disassembled in any way without AMETEK s consent or is used in combination with items articles or materials not authorized by AMETEK The Buyer may not assert any claim that the Products are not in conformity with any warranty until the Buyer has made all payments to AMETEK provided for in the Purchase Order Agreement PRODUCT RETURN PROCEDURE 1 Request a Ret...

Page 7: ...ke and Exhaust 2 2 2 5 Input Output Connectors 2 2 2 6 Wire Gauge Selection 2 6 SECTION 3 OPERATION 3 1 3 1 Introduction 3 1 3 2 Control and Indicator Panel 3 1 3 2 1 Indicators 3 1 3 2 2 Pushbutton Switches 3 2 3 3 Circuit Breakers 3 3 3 4 Audible Alarm 3 3 3 5 Control Signals 3 3 3 6 Connectors 3 4 3 7 Start Up and Shutdown Sequences 3 5 3 8 Battery Operation 3 5 3 8 1 Battery Care and Handling ...

Page 8: ...re 2 1 GUPS 2400A 104 Front View 2 3 Figure 2 2 GUPS 2400A 104 Rear View 2 4 Figure 2 3 GUPS 2400A 104 Dimensions Top Side and Front Views 2 5 Figure 3 1 GUPS 2400A 104 Control and Indicator Panel 3 2 LIST OF TABLES Table 2 1 GUPS 2400A 104 Input Output Connectors 2 2 Table 2 2 Recommended Wire Gauge Selection Guide 2 6 Table 3 1 GUPS 2400A 104 Connector Pin Assignments 3 4 Table 3 2 Battery Stora...

Page 9: ...the rear panel Cooling air is drawn in through a filter on the front panel and exhausted out the rear panel Operational and input output power status is indicated by front panel LEDs An AC input circuit breaker and control pushbutton switches also are located on the front panel There are no operator adjustments 1 3 Specifications Specifications Subject to Change Without Notice AC Input Voltage 115...

Page 10: ...ine voltage Battery to AC Crossover 169V maximum low line voltage 232V minimum high line voltage AC Input Voltage Unbalance 7V RMS maximum difference in line voltages Temperature 0 C to 40 C 32 F to 104 F operating 40 C to 65 C 40 F to 149 F non operating Humidity 5 to 95 non condensing operating Altitude 0 to 10 000ft operating 0 to 40 000ft 2000ft min maximum non operating Dimensions 7 H x 19 W ...

Page 11: ...form a visual inspection of the shipping container prior to accepting the package from the carrier If extensive damage is evident a description of the damage should be noted on the carrier s receipt and signed by the driver of the carrier agent If damage is not apparent until the instrument is unpacked a claim for concealed damage should be placed with the carrier Check for shipping damage such as...

Page 12: ...s located on the front panel of the instrument and the exhaust is through the rear panel Care must be taken not to block the air intake and exhaust No special vertical separation is required when stacking instruments However a 1 44 5 mm vertical spacer above and below the instrument may improve cooling CAUTION Avoid blocking the instrument air intakes or exhaust 2 5 Input Output Connectors Table 2...

Page 13: ...AIR FILTER INTAKE REMOVABLE BATTERY MODULE AC INPUT PUSHON PULL OFF BATTERY MODULE WARNING REMOVE BATTERIES BEFORE SHIPMENT OR INACTIVE STORAGE OF 30 DAYS OR MORE ON BATT OUTPUT ON ALARM SILENCE BATT LOAD TEMP TEST TEST AC INPUT AB AC BC GUPS 2400A 104 GLOBAL UPS Figure 2 1 GUPS 2 4 0 0 A 1 0 4 Fro nt Vie w Figure 2 1 GUPS 2400A 104 Front View ...

Page 14: ...2 4 0 0 A 1 0 4 Rear View CAUTION WARNING NO OPERATOR SERVICEABLE PARTS INSIDE REFER SERVICING TO QUALIFIED PERSONNEL TO AVOID ELECTRICAL SHOCK THE CHASSIS MUST BE CONNECTED TO EARTH GROUND GND J1 AC INPUT J8 DATA ALARM PORT Part No 5152332 01 Serial No Revision A Date Code San Diego CA Ac Input Ac Output 200 115V 3 Phase 370 430Hz 3 Wire Plus Ground Neutral Not Used 159 232V Max Phase To Phase 12...

Page 15: ... EQ SP 3 875 19 375 625 1 730 6 920 25 10 160 1 75 16 90 15 60 1 75 65 825 HIGH VOLTAGE IS EXPOSED WHEN COVER REMOVED DANGER CAUTION ELECTROSTATIC SENSITIVE EQUIPMENT SPECIAL HANDLING REQUIRED 2 MAN LIFT REQUIRED CAUTION Figure 2 3 GUPS 2400A 104 Top and Side Views Figure 2 3 GUPS 2400A 104 Dimensions Top Side and Front Views ...

Page 16: ...uge and insulation properties are recommended for power source applications Avoid using published commercial utility wiring codes These codes are designed for the internal wiring of homes and buildings and accommodate the safety factors of wiring loss heat breakdown insulation aging etc However these codes consider that up to 5 voltage drop is acceptable Such a loss directly detracts from the qual...

Page 17: ...le length in feet Vloss Maximum loss in volts permitted within cable SPECIAL CASE Should the Vloss requirement be very loose Ipeak may exceed the maximum amperes Column 2 In this case the correct wire gauge is selected directly from the first two columns of the table EXAMPLE A 20 ampere Ipeak circuit which may have a maximum 0 5 volt drop Vloss along its 15 foot cable one way cable length requires...

Page 18: ...from any source The differential voltage to other nearby conductors and Safety margins to accommodate degradations due to age mechanical abrasion and insulation migration caused by bending and temperature 7 As frequency increases the magnetic field of the current carrying conductors becomes more significant in terms of adverse coupling to adjacent electrical circuits Use twisted pairs to help canc...

Page 19: ... of line voltage at the AC input The indicators turn on when the line voltage is greater than 90V phase voltage greater than 52V ON BATT An amber LED that indicates the loss of AC input and operation from battery power BATT A three color LED that indicates the condition of the battery The LED is green under normal operating conditions amber when the battery is discharging or has low capacity while...

Page 20: ...tches OUTPUT ON A momentary pushbutton switch on the front panel that alternately turns the output power on and off TEST A momentary push button switch on the front panel that initiates the internal self test ALARM SILENCE A momentary pushbutton switch on the front panel that silences the audible alarm GUPS 2400A 104 LOAD PUSH ON PULL OFF AC INPUT 15 TEST SILENCE ALARM TEMP TEST BC OUTPUT ON ON BA...

Page 21: ...m shutdown and RS 232 data communications The control signals of the Data Alarm Port and their signal return could be floated up to 80VPK above chassis ground AC FAIL Normally open relay contacts that close when the AC input is outside the allowed range for voltage or phase unbalance LOW BATTERY Normally open relay contacts that close when the battery voltage approaches the shutdown threshold for ...

Page 22: ...otected with a 15A circuit breaker See Table 3 1 for pin assignments Connector Pin Assignment Connector J1 AC INPUT Pin A Phase A Pin B Phase B Pin C Phase C Pin D Not used Pin E Chassis Ground Neutral not used Connectors J2 J7 AC OUTPUT Pin A Neutral internally connected to chassis Pin B Line Pin C Chassis Ground Connector J8 DATA ALARM PORT Pin A AC FAIL normally open relay contact Pin B LOW BAT...

Page 23: ...aw power from the AC input and also recharge the battery with the battery charger 5 To turn OFF the output press the OUTPUT ON switch again the switch has a alternating ON OFF action The inverter will momentarily turn off and the output relay will open The inverter will again turn on after the relay is open The inverter is turned off while the relay is opening to prevent switching load current wit...

Page 24: ...uces the effective surface area of the plates which reduces the available backup time Allowing the batteries to self discharge for too long may result in recharging problems or in battery degradation Storing the battery at low temperatures reduces the level of chemical activity thus sulphation takes longer to occur Reasonable storage times at different temperatures are listed in Table 3 2 Storage ...

Page 25: ...UPS F Signal Ground Table 3 3 RS 232 Connector Pin Out 3 9 2 Software Interface The RS 232 interface firmware in the GUPS 2400A 104 has the following communication features Two sets of remote terminal software commands Text data request commands which are applicable for dumb terminal display of the unit status Text data request commands return both descriptive text and the data values requested Fa...

Page 26: ...RS 232 text data mode commands have been developed for a user interface utilizing a dumb terminal interface The text data mode commands provide formatted responses that include both the name of data parameters and the measured values Each of the text data requests supported by the GUPS 2400A 104 is described below 3 9 4 1 List Selection Menu Enter a space 0x20 character to view the following menu ...

Page 27: ... 3 Output voltage readback calibration in Vout rdbk dvm 114 5 floating point format 3 9 4 3 Display Status Registers and A D Values Enter a command s lowercase S character to display the two 16 bit status registers along with the A D values of the AC input voltage Output voltage Output current and Battery Charger voltage For example Status word 1 5540 16 bit status flags in hexadecimal Status word...

Page 28: ...tage in hexadecimal Battery Bad Voltage Battery Shutdown Voltage Output Voltage Measurement scale factor in floating point Output Voltage Measurement 3 9 5 2 Provide Status Words and Hexadecimal A D Values Enter a command m lowercase M character to obtain the Status Words and hexadecimal A D calibration constants for the A D converter algorithms values For example this command will return the A D ...

Page 29: ...lence 0 Alarm Silence Not Enabled 1 Alarm Silence Enabled 3 Charger Status 0 Charger Not On 1 Charger On 4 Current Overload 0 Normal Operation 1 Current Overload 5 Battery Switch 0 Battery Switch Not On 1 Battery Switch On 6 Test Mode 0 Normal Operation 1 Test Mode 7 Inverter Status 0 Inverter Not On 1 Inverter On 8 Output Relay 0 Output Relay Open 1 Output Relay Closed 9 Impending Shutdown 0 Grea...

Page 30: ...y value of 1 indicates that the charger is on Current Overload Status Word 1 Bit 4 The Current Overload bit indicates that the unit has sensed a current overload of greater than 105 of the specified output current A binary value of 0 indicates normal operation while a binary value of 1 indicates that the output current is greater than 105 of the specified current output capability of the unit Batt...

Page 31: ...unit is in equalization charge enable mode A binary value of 0 indicates that the unit is normal operating mode while a binary value of 1 indicates that the unit is in equalization charge mode Power Available Status Word 1 Bit 12 The Power Available status bit indicates that power is available to the unit either from the AC input or the battery A binary value of 0 indicates that power is not avail...

Page 32: ...ttery 1 Running on AC Line 6 150 Overload Sense 0 Normal Operation 1 150 Overload Detected 7 Float Timer Time out 0 Not Float Charging 1 Float Timer Time out 8 Wait to equalize 0 No Equalization Pending 1 Waiting To Equalize 9 Pass Fail System Self Test 0 Self Test Failed 1 Self Test Passed 10 System Down 0 System Operational 1 System Is Shutting Down 11 AC Input Line Out of Range 0 AC Input Line ...

Page 33: ...em shutdown mode Status Word 2 Bit 4 Reserved Running on AC Line Status Word 2 Bit 5 The Running on Line status bit indicates that the unit is operating on the AC input A binary value of 0 indicates that the unit is running on battery input while a binary value of 1 indicates that the unit is running on the AC input 150 Overload Sense Status Word 2 Bit 6 The 150 Current Overload bit indicates that...

Page 34: ...cified input range while a binary value of 1 is not within the specified input range Delayed Event Flag Status Word 2 Bit 12 The Delayed Event Flag status bit indicates the status of pending delayed events A binary value of 0 indicates that the unit has no pending delayed events while a binary value of 1 indicates that unit has at least one delayed event pending Status Word 2 Bit 13 Reserved Statu...

Page 35: ...al number in any correspondence concerning this instrument DO NOT return the unit to the factory without prior authorization 4 3 Spare and Repair Parts When ordering spare parts or repair parts specify the part name part number component value and rating and the Elgar part number if available If complete assemblies are required contact the Elgar Service Department When ordering specify the assembl...

Page 36: ...the proper operating range The TEMP indicator is illuminated red The filter is clogged Clean the filter if required The BATTERY indicator is illuminated red 1 Low battery voltage or 2 a defective battery 1 Recharge the battery or 2 replace the battery as required The inverter transfers to battery then quickly shuts down 1 The batteries are discharged 2 the batteries are sulfated or 3 the output re...

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