MBAS Discman 2 Operating Manual Download

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Discman 2 / 230 V

1 Foreword ............................................................................................................................................................................. 24

1.1 Appropriate usage .................................................................................................................................................... 24

2 General points .................................................................................................................................................................... 25

2.1 Safety information .................................................................................................................................................... 25

2.2 Intended use ............................................................................................................................................................ 26

3 Technical data .................................................................................................................................................................... 27

3.1 Overview .................................................................................................................................................................. 28

4 Working with the Discman ................................................................................................................................................ 29

4.1 Connecting to the power supply ............................................................................................................................... 29

4.2 Before commissioning .............................................................................................................................................. 29

4.3 Grinding angle setting .............................................................................................................................................. 29

4.4 Fitting angle wheel 87°/88°(optional) ...................................................................................................................... 30

4.5 Grinding disc feed .................................................................................................................................................... 30

4.6 Replacing a grinding disc ......................................................................................................................................... 31

4.7 Changing the slide blocks ........................................................................................................................................ 31

4.8 Base edge tuning attachment (option) ..................................................................................................................... 32

4.8.1 Fitting the attachment .................................................................................................................................. 32

4.8.2 Adjusting the angle on the attachment ........................................................................................................ 33

4.8.3 Removing the base edge tuning attachment ............................................................................................... 34

4.9 Clamping a ski or snowboard ................................................................................................................................... 34

4.10 Surface roughness ................................................................................................................................................. 35

4.11 Grinding process .................................................................................................................................................... 35

5 List of spare parts .............................................................................................................................................................. 38

6 Shut-down and disposal ................................................................................................................................................... 39

Summary of Contents for Discman 2

Page 1: ... 4 3 Grinding angle setting 29 4 4 Fitting angle wheel 87 88 optional 30 4 5 Grinding disc feed 30 4 6 Replacing a grinding disc 31 4 7 Changing the slide blocks 31 4 8 Base edge tuning attachment option 32 4 8 1 Fitting the attachment 32 4 8 2 Adjusting the angle on the attachment 33 4 8 3 Removing the base edge tuning attachment 34 4 9 Clamping a ski or snowboard 34 4 10 Surface roughness 35 4 1...

Page 2: ...rights 1 1 Appropriate usage The device was manufactured exclusively for normal use for ski service work appropriate usage Any other use is con sidered inappropriate The manufacturer is not liable for any damage resulting from inappropriate use The user takes full responsibility in such cases Appropriate usage also includes following the operating maintenance and service stipulations set out by th...

Page 3: ...ar suitable work clothes when operating the device close fitting upper clothing protective gloves made from suitable material protective goggles dust protection for the nose and mouth wear a hair net if appropriate Make sure the room is well ventilated Protect the device against moisture and rain Keep the device out of the reach of children The device may be operated only with all safeguards and c...

Page 4: ... 2 230 V 2 2 Intended use The device must only be used for grinding the side and base edges of skis or snowboards Failure to follow these instructions releases MBAS from any and all liability for damage incurred ...

Page 5: ...ted values 230V 50Hz 0 5 A 115 W Discman weight 1 14 kg Grinding speed 19000 rpm Grinding disc 35 mm Edge angle 85 90 Noise emission The permanent sound pressure level is approx 83 dB A for an average grinding process Permissible ambient temperature 10 to 40 C ...

Page 6: ...Guiding blocks 5 Grinding disc clamping screws 6 Grinding disc 7 Angle adjuster clamping screw 8 Angle adjuster 9 Battery 10 MINUS direction of rotation Lift grinding disc 11 PLUS direction of rotation Lower grinding disc 12 Sleeve on side edge grinding device 13 Angle wheels 1 2 3 4 5 6 4 9 8 7 10 11 12 13 ...

Page 7: ...fore you start working remove the locking bolt and the Allen key from the device 4 3 Grinding angle setting To set the grinding angle release screw 1 Turn the angle adjuster 2 manually to the desired position Turning by one number is equivalent to changing the angle by one degree The angle adjuster latches every 0 5 degrees Hand tighten the screw 1 with an Allen key 1 3 5 86 5 0 90 2 ...

Page 8: ...lps the Discman to glide more smoothly over the dressed surface These angle wheels are only available for edge angles of 87 and 88 1 Shim ring 2 Position the angle wheel with label pointing to the Discman 3 Screw Fit and tighten the parts in this order 4 5 Grinding disc feed Turning the knurled nut in PLUS direction 1 moves the grinding disc towards the steel edge to be ground 3 1 2 1 ...

Page 9: ... positioning bolt latches into place 7 Release the grinding disc clamping screws and remove 8 Remove the grinding disc and support card and clean the guide sleeve with a brush Do not use compressed air 9 Push on a new grinding disc with support carton and hand tighten the clamping screw Check the grinding disc for correct seating 10 Remove the positioning bolt Then replace the protective cap 11 Ad...

Page 10: ...using Whenever you change an abrasive disc you should also replace the sliding bocks to guarantee grinding of precise edge angles 4 8 Base edge tuning attachment option 4 8 1 Fitting the attachment 1 Loosen and remove the fitting screw 2 Remove the cap in downward direction 1 2 1 1 2 ...

Page 11: ...sting the angle on the attachment 1 The notch shows the support plate angle on the scale Make sure that the screws are fastened after completing setting work The deviation of the angle setting can be up to 0 5 Check the grinding angle Check the grinding results on disused skis or snowboards We accept no responsibility for operator error during grinding When grinding the base edge clamp the ski tig...

Page 12: ...emoving the base edge tuning attachment only release the screws the spring clip remains on the Discman 4 9 Clamping a ski or snowboard Clamp the ski or snowboard to be tuned upright firmly and safely in a ski tightener 1 1 Ski or snowboard Ski tightener Minimum distance 62 mm ...

Page 13: ...iscman and K240 abrasive disc orange abrasive disc RZ 0 94 μm Rmax 1 14 μm 4 11 Grinding process We recommend testing the Discman on disused skis or snowboards Above all after fitting the base edge tuning attachment you should test the Discman on disused skis or snowboards Ensure that the ventilation grilles are not covered during grinding 0 μm 1 μm 2 μm 1 μm 2 μm 1 μm 0 μm 1 μm 1 μm 0 μm 1 μm ...

Page 14: ...e blocks and angle adjuster and push against the ski or snowboard with slight pressure Switch on the edge tuning device and turn the knurled nut counter clockwise until you see sparks appear Switch off the Discman lift off the ski and check the grinding angle again Again lower the edge tuner onto the ski or snowboard with the slide blocks and angle adjuster and push against the ski or snowboard wi...

Page 15: ...ventilation grilles are not covered during grinding The slower you move the device forward the finer the surface After each ski or snowboard change you must switch off the edge tuner and turn back the grinding disc with the knurled nut in direction so that the Discman does not grind the steel edge in an un controlled way when switched on For consistently good tuning quality always remove the swarf...

Page 16: ...ay K150 disc sliding blocks d35x14 K150 6 56 221 021 Polishing set orange K240 disc sliding blocks 8 64 140 863 Angle adjuster 9 15 508 102 Spare power cable with switch W 108 0125 Allen key 72 201 105 Positioning bolt 55 500 320 Cleaning brush 135 mm 12 55 100 682 Side edge grinding device 13 55 100 687 Angle wheel 87 13 55 100 688 Angle wheel 88 1 4 6 4 9 8 13 14 12 ...

Page 17: ...s prior to disposal Oil and grease should never be allowed to pollute the environment Ensure that all disposal regulations specific to your country are adhered to Dismantle the machine properly into its individual components Clean oily and greasy components Dispose of components by material group steel plastic electrical and electronic components etc Dispose of oil and grease in an environmentally...

Page 18: ...40 Discman 2 230 V ...

Page 19: ...iamo che il prodotto folgender en einschlägigen Bestimmung en entspricht conforms to the following regulations correspond à la aux spécification s suivante s corresponde a la s siguiente s directiva s competente s è conforme alla e seguente i disposizione i No Dokumentations Bevollmächtigte Person authorised to compile the technical file Personne autorisée à constituer le dossier technique Persona...

Page 20: ...nder en einschlägigen Bestimmung en entspricht voldoet aan de volgende richtlijnen uppfyller följande entydiga krav vastaa seuraavia asianmukaisia säädöksiä er i overensstemmelse med følgende relevante bestemmelser No Dokumentations Bevollmächtigte Degene die gemachtigd is het technische documenten samen te stellen Person som är behörig att ställa samman den tekniska dokumentationen Henkilö joka o...

Page 21: ...hlägigen Bestimmung en entspricht odpovídá následujícím příslu ným ustanovením odgovara sljedećim relevantnim odredbama megfelel a következő vonatkozó rendelkezéseknek spełnia poniższe obowiązujące przepisy No Dokumentations Bevollmächtigte Osoba pověřená sestavením technické dokumentace Osoba ovla tena za sastaviti tehničku dokumentaciju A vonatkozó műszaki dokumentáció összeállítására jogosult s...

Page 22: ...er en einschlägigen Bestimmung en entspricht atitinka visas ias jam taikytinas nuostatas atbilst ādam iem attiecīgajam iem noteikumam iem vastab järgmis t ele harmoneeritud standardi te le de følgende gjeldende bestemmelser No Dokumentations Bevollmächtigte asmuo įgaliotas sudaryti techninę bylą Persona kura ir pilnvarota sastādīt tehnisko lietu Isik kes on volitatud koostama tehnilist dokumentats...

Page 23: ...nder en einschlägigen Bestimmung en entspricht corespunde următoarei următoarelor prevederi relevante е в съответствие със следната ите разпоредба и geçerli hükümlere uygun olduğunu beyan ediyoruz соответствует следующим стандартам No Dokumentations Bevollmächtigte Persoana autorizată pentru întocmirea cărţii tehnice Лице оторизирано да съставя техническите досие докцменти Teknik dosyay haz rlamak...

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MBAS Discman 2, Operating Manual

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