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GMES9*/GCES9*/AMES9*/ACES9*

VMES9*/VCES9*

Single Stage Gas Furnaces

and Accessories

 RS6612016

April 2019

This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any responsibility 

for property damage or personal injury due to improper service procedures or services performed by an unqualified person.  

The material in this manual does not supercede manufacturer's installation and operation instructions.

Copyright © 2019 Goodman Company, L.P.

Service Instructions

 is a registered trademark of Maytag Corporation or its related companies and is used under license.             

 

 

 

 

 

All rights reserved.  

O

NLY

 

PERSONNEL

 

THAT

 

HAVE

 

BEEN

 

TRAINED

 

TO

 

INSTALL

ADJUST

SERVICE

 

OR

 

REPAIR

 (

HEREINAFTER

, “

SERVICE

”) 

THE

 

EQUIPMENT

 

SPECIFIED

 

IN

 

THIS

 

MANUAL

 

SHOULD

 

SERVICE

 

THE

 

EQUIPMENT

. T

HE

 

MANUFACTURER

 

WILL

 

NOT

 

BE

 

RESPONSIBLE

 

FOR

 

ANY

 

INJURY

 

OR

 

PROPERTY

 

DAMAGE

 

ARISING

 

FROM

 

IMPROPER

 

SERVICE

 

OR

 

SERVICE

 

PROCEDURES

.  I

F

 

YOU

 

SERVICE

 

THIS

 

UNIT

YOU

 

ASSUME

 

RESPONSIBILITY

 

FOR

 

ANY

 

INJURY

 

OR

 

PROPERTY

 

DAMAGE

 

WHICH

 

MAY

 

RESULT

.  I

N

 

ADDITION

IN

 

JURISDICTIONS

 

THAT

 

REQUIRE

 

ONE

 

OR

 

MORE

 

LICENSES

 

TO

 

SERVICE

 

THE

 

EQUIPMENT

 

SPECIFIED

 

IN

 

THIS

 

MANUAL

ONLY

 

LICENSED

 

PERSONNEL

 

SHOULD

 

SERVICE

 

THE

 

EQUIPMENT

.  I

MPROPER

 

INSTALLATION

ADJUSTMENT

SERVICING

 

OR

 

REPAIR

 

OF

 

THE

 

EQUIPMENT

 

SPECIFIED

 

IN

 

THIS

 

MANUAL

OR

 

ATTEMPTING

 

TO

 

INSTALL

ADJUST

SERVICE

 

OR

 

REPAIR

 

THE

 

EQUIPMENT

 

SPECIFIED

 

IN

 

THIS

 

MANUAL

 

WITHOUT

 

PROPER

 

TRAINING

 

MAY

 

RESULT

 

IN

 

PRODUCT

 

DAMAGE

PROPERTY

 

DAMAGE

PERSONAL

 

INJURY

 

OR

 

DEATH

.

WARNING

PROP 65 WARNING 

FOR CALIFORNIA CONSUMERS

Cancer and Reproductive Harm -

www.P65Warnings.ca.gov

0140M00517-A

Summary of Contents for Amana ACES9 Series

Page 1: ...E OR REPAIR HEREINAFTER SERVICE THE EQUIPMENT SPECIFIED IN THIS MANUAL SHOULD SERVICE THE EQUIPMENT THE MANUFACTURER WILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM IMPROPER SER...

Page 2: ...RTANT NOTICES FOR CONSUMERS AND SERVICERS RECOGNIZE SAFETY SYMBOLS WORDS AND LABELS WARNING TO PREVENT THE RISK OF PROPERTY DAMAGE PERSONAL INJURY OR DEATH DO NOT STORE COMBUSTIBLE MATERIALS OR USE GA...

Page 3: ...4729 U S only email us at customerservice goodmanmfg com fax us at 731 856 1821 Not a technical assistance line for dealers CONSUMER INFORMATION LINE AMANA BRAND PRODUCTS TOLL FREE 1 877 254 4729 U S...

Page 4: ...o de carbono pueden circular a trav s del aparato cuando se opera en cualquier modo B10259 216 RISQUE D EMPOISONNEMENT AU MONOXYDE DE CARBONE Le monoxyde de carbone peut causer des maladies graves tel...

Page 5: ...equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand B BEFORE OPERATING smell all around the appliance area for gas Be sure to smell next to t...

Page 6: ...not use this appliance if any part has been underwater or explosion technician Force or attempted repair may result in a fire hand don t try to repair it call a qualified service Never use tools If th...

Page 7: ...er birth defects or other reproductive harm are known to the This product contains fiberglass insulation State of California to product could expose California to cause known by the State of contains...

Page 8: ...d G Goodman A Ini al Release V GMC B 1st Revision Con gura on M Up ow Horizontal Major Revision C Down ow Horizontal A Ini al Release B 1st Revision Air ow C Variable Speed ComfortNet Nox E High E cie...

Page 9: ...ec motor for increased CFMs GCES96 GCES960403BNAA GCES960603BNAA GCES960804CNAA GCES961005CNAA GCES961205DNAA Goodman Brand 96 Single Stage Gas Furnace 34 5 tall Downflow Horizontal Installation 1 sta...

Page 10: ...803BNAA AMES960804CNAA AMES960805CNAA AMES961005CNAA AMES961205DNAA Amana Brand 96 Single Stage Gas Furnace Upflow Horizontal Installation 34 5 tall 1 stage gas valve induced draft PSC motor 120 volt...

Page 11: ...n Durable powder coat paint finish resists corrosion CFSB17 CFSB21 CFSB24 N A Counterflow Subbase Kit For use with 34 5 down flow furnace models These kits are available for the following furnace widt...

Page 12: ...s NOT intended for use with single pipe indirect vent installations 0170K00001S N A Side Wall Only Concentric Vent Kit This kit is to be used with 2 vent systems The vent kit must terminate outside th...

Page 13: ...or new controls to their containers before touching any ungrounded object Product Application This product is designed for use as a residential home gas furnace It is not designed or certified for us...

Page 14: ...ed within the guidelines given NOTE The length of flue and or combustion air piping can be a limiting factor in the location of the furnace Locate the 90 furnaceso that the condensate can be piped at...

Page 15: ...e iron as shown in the following figure If the furnace is installed in a crawl space it must also be suspended from the floor joist or supported by a concrete pad Never install the furnace on the grou...

Page 16: ...stion air requirements for the appliances Most homes will require outside air be supplied to the fur nace area by means of ventilation grilles or ducts connecting directly to the outdoors or spaces op...

Page 17: ...minimum free area of 2 in 2 1000 Btu hr 4400 mm2 kW of total input rating of all appliances 9 3 3 Outdoor Combustion Air Outdoor combustion air shall be pro vided through opening s to the outdoors in...

Page 18: ...air and shall be approved by the authority having jurisdiction 9 3 6 Mechanical Combustion Air Supply Where all combustion air is provided by a mechanical air supply system the combustion air shall be...

Page 19: ...or further details If the drain trap and drain line will be exposed to temperatures near or below freezing adequate measures must be taken to prevent condensate from freezing NOTE The use of insulatio...

Page 20: ...opane gas installations require an orifice change to compensate for the energy content difference between natural and propane gas High altitude installations may require both a pressure switch and an...

Page 21: ...om or 1 foot above any door window or gravity air inlet into any building The vent termination of a direct vent application must terminate at least 12 inches from any opening through which flue gases...

Page 22: ...90 86 82 3 126 120 115 110 105 99 94 89 2 55 50 45 40 35 30 25 20 3 127 120 113 106 99 92 85 78 2 30 25 20 15 10 5 N A N A 3 72 65 58 51 44 37 30 23 2 30 25 20 15 10 5 N A N A 3 72 65 58 51 44 37 30...

Page 23: ...ngth of pipe should be the wall thickness plus the depth of the socket fittings to be installed on the inside and outside of the wall The wall penetration should be sealed with silicone caulking mater...

Page 24: ...on locations based on clearances specified in furnace installation instructions and following steps as shown in Figures 1 3 6 7 8 and 9 Direct Vent Terminal 50 000 Btuh or less 9 12 12 12 Direct Vent...

Page 25: ...rain Trap Acondensing gas furnace achieves its high level of efficiency by extracting almost all of the heat from the products of com bustion and cooling them to the point where condensation takes pla...

Page 26: ...ternate fuels and or high altitude CAUTION TO PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE THE INLET GAS SUPPLY PRESSURE MUST BE AS SPECIFIED ON THE UNIT RATING PLATE WITH ALL OTHER HOUSEHOLD GAS...

Page 27: ...UNDERFIRING OF EQUIPMENT USE THE PROPER SIZE OF NATURAL PROPANE GAS PIPING NEEDED WHEN RUNNING PIPE FROM THE METER TANK TO THE FURNACE The gas piping supplying the furnace must be properly sized based...

Page 28: ...ng warning system If the presence of gas is suspected follow the instructions on this page All propane gas equipment must conform to the safety standards of the National Board of Fire Underwriters NBF...

Page 29: ...Sizing BetweenSecond or Second Stage Regulator Appliance Maximum Propane Capacities listed are based on 1 2 W C pressure drop at 11 W C setting Capacities in 1 000 BTU hour Propane Gas Piping Charts...

Page 30: ...ge connections can be made through either the right or left side panel Wire routing must not interfere with circulator blower operation filter removal or routine maintenance A40 V A transformer and an...

Page 31: ...intended to provide a location external to the furnace casing for installation of a perma nent filter on upflow model furnaces The rack is designed to mount over the indoor blower compartment area of...

Page 32: ...as valve will be de energized and another purge will occur The control will cycle the gas valve a total of three 3 times before it determines it cannot establish measurable combustion and enters a loc...

Page 33: ...s on both sides 3 Make sure burners are clean not out of position and line up correctly with exchanger tubes including the heat exchanger orifice plate between the burners and the heat exchanger tubes...

Page 34: ...nsult the Installation Instructions IO 635 SIDE WALL VENT KIT 0170K00001S This side wall only vent kit 0170K00001S is to be used with 2 vent systems This kit is NOT intended for use with single pipe i...

Page 35: ...Installation The CVENT 2 DCVK 20 2 or the CVENT 3 DCVK 30 3 is a con centric vent kit approved with fur naces listed in this manual This concentric vent kit allows for vertical or horizontal vent term...

Page 36: ...Cleaner Concentric Side Wall Flush Mount Vent Kit 2 Concentric Side Wall Flush Mount Vent Kit 3 Concentric Vent Kit 2 Concentric Vent Kit 3 Propane Gas Conversion Kit Down Flow Base Down Flow Base Dow...

Page 37: ...ntric Vent Kit 3 Propane Gas Conversion Kit Down Flow Base Down Flow Base Down Flow Base LP Low Pressure Shut Off Kit Dual Fuel Board Drain Coupling High Alt Nat Gas Kit High Alt LP Gas Kit High Alt L...

Page 38: ...4 K1 OT NO Y P2 9 CALL FOR 2ND STAGE COMPRESSOR Y2 1 0K G FURN P2 1 C OT C C SECOND STAGE COMPRESSOR OUTPUT G CALL FOR EMERGENCY HEAT W1 FURN W2 HP F1 3A OT NC 24VAC 2ND STAGE COMPRESSOR DEMAND OUTPU...

Page 39: ...CHECKING PRIMARY LIMIT CONTROL 47 S 302 CHECKING FLAME ROLLOUT CONTROL 48 S 303 INDUCED DRAFT BLOWER MOTOR 49 S 304 CHECKING GAS VALVE REDUNDANT 49 S 305 CHECKING MAIN BURNERS 49 S 306 CHECKING ORIFIC...

Page 40: ...OHM METER VOLT OHM METER CHECKING FOR PHASING PRIMARY TO SECONDARY OF UNMARKED TRANSFORMERS If meter reads approximately 96 volts the primary to secondary are in phase if reads approximately 144 volts...

Page 41: ...9 947 45 20 40 80 160 400 20 45 90 180 360 900 46 78 157 391 21 43 86 171 343 857 47 19 38 76 153 383 22 41 82 164 327 818 48 75 150 375 23 39 78 157 313 783 49 147 367 24 37 75 150 300 750 50 18 36 7...

Page 42: ...aulty Ignition Control Test Control S 313 Gas Valve or Gas Supply Shut Off Turn Valves to On Position S 317 Faulty Induced Draft Blower Test Induced Draft Motor S 303 Faulty Blower Motor PSC Test Blow...

Page 43: ...Inspect pressure switch hose Repair if necessary Inspect flue and or inlet air piping for blockage proper length elbows and termination Check drain system Correct as necessary Correct pressure switch...

Page 44: ...ame sensor incorrectly positioned in burner flame Lazy burner flame due to improper gas pressure or combustion air Induced draft blower and circulation blower runs continuously No furnace operation In...

Page 45: ...ck insulation of the same gauge or its equivalent CHECKING THERMOSTAT WIRING AND ANTICIPATOR S 3A THERMOSTAT AND WIRING DISCONNECT ALL POWER BEFORE SERVICING WARNING 1 Remove the blower compartment do...

Page 46: ...SERVICING WARNING 1 Remove blower compartment door to gain access to the circulator blower motor and integrated ignition control 2 Disconnect the motor wire leads from its connection point at the inte...

Page 47: ...at by being able to see the heat exchanger SUPPLY AIR RETURN AIR Checking Temperature Rise 3 Subtract the return air temperature from the supply air temperature to determine the air temperature rise A...

Page 48: ...s control is preset nonadjustable and auto reset The control is located in the blower compartment of the furnace on the blower deck as shown in the following illustration WARNING HIGH VOLTAGE DISCONNE...

Page 49: ...3 Using a ohmmeter test for continuity between each of the motor leads 4 Touch one probe of the ohmmeter to the motor frame ground and the other probe in turn to each lead If the windings do not test...

Page 50: ...cked and adjusted in accordance to the type of fuel being consumed The line pressure supplied to the gas valve must be within the range specified below The supply pressure can be mea sured at the gas...

Page 51: ...ow Natural Gas 3 5 w c Propane Gas 10 0 w c Manifold Gas Pressure The final manifold pressure must not vary more than 0 3 w c from the above specified pressures Any necessary major changes in gas flow...

Page 52: ...a burner port Flashback may occur at the moment of ignition after a burner heats up or when the burner turns off The latter is known as extinction pop Since the end results of flashback and delayed ig...

Page 53: ...ld the door switch closed while removing the blower compartment door will result in the loss of the stored failure code In most cases recycling the ignition control will result in the same failure cod...

Page 54: ...nsure that all furnace components are in proper working order and that the heating system functions appropriately Pay particular attention to the following items Repair or service as necessary Flue pi...

Page 55: ...ome conditions the fuel or air supply can create a nearly invisible coating on the flame sensor This coating acts as an insulator causing a drop in the flame sensing signal If this occurs a qualified...

Page 56: ...f the unit adjust the gas valve pressure regulator or resize orifices ALWAYS CONNECT A MONOMETER TO THE OUTLET TAP AT THE GAS VALVE BEFORE ADJUSTING THE PRESSURE REGULATOR IN NO CASE SHOULD THE FINAL...

Page 57: ...rt Coil Cover Coil Cover ID Blower ID Blower Set Point on Max Make Set Point on Max Make Pressure Fall On Pressure Pressure Fall On Pressure PF W C Rise W C PF W C Rise W C MES960403ANAA 0 10 05 0 25...

Page 58: ...OWER SUPPLY WITH OVERCURRENT PROTECTION DEVICE 1 TO 115 VAC 1 60HZ OR ID BLOWER PRESSURE SWITCH RD WH BURNER COMPARTMENT BLOWER COMPARTMENT NO YL CONTROL PRIMARY LIMIT AUTO RESET BL PU MANUAL RESET RO...

Page 59: ...m on one of the following links Goodman Brand Products http www goodmanmfg com about contact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the rig...

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