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The Magnum XL .25ARNV thru .36ARNV engines are single cylinder, two
cycle engines incorporating ABC piston and sleeve technology for long
life and easy break-in.  A dual needle carburetor for precise adjustments is
standard on all four engines.  All four engines incorporate a cast aluminum
rear needle valve assembly for safety.  The engine was designed by expert
engineers and built by master craftsmen using only the highest quality ma-
terials and CNC machinery.  These qualities provide the long life and de-
pendability you have come to expect from an engine of this caliber.

INTRODUCTION

BECOMING FAMILIAR WITH THE MAGNUM

XL .25ARNV thru .36ARNV ENGINES

Before attempting to operate your new engine, please read through this
instruction sheet in it’s entirety.  This will help you familiarize yourself
with the features and operation of your new engine.  Use the photos below
to identify the major component parts of your new engine.

SPECIFICATIONS

WARNING!

Magnum model engines will consistently give you dependable performance
and reliability and will be a source of satisfaction and pleasure if you fol-
low these instructions as to the engine’s proper and safe use.  You alone are
responsible for the safe operation of your engine, so act sensibly and with
care at all times.  This Magnum model engine is not a toy.  It is a precision
built machine whose power is capable of causing serious injury to yourself
and others if abused, misused or if you fail to observe proper safety pre-
cautions while using it.  Please read the safety warnings below carefully.

N

Keep spectators, especially small children, at least 20 feet away from

the engine while it is running.

N

Mount the engine securely in the airplane or on a suitable engine test

stand to run the engine.  Follow the mounting instructions in your kits’ in-
struction manual or on the plans for individual mounting recommendations.
Do not clamp the engine in a vise to test run it.

N

Use the recommended size propeller and follow the proper procedure

for mounting the propeller.  Use the correct size wrench to tighten the
propeller nuts.  Do not use pliers.

N

Inspect the spinner, propeller and propeller nut on a regular basis,

looking for any signs of nicks, cracks or loosening.

N

To stop the engine, adjust the throttle linkage to completely close the

throttle barrel and therefore cut off the air supply.  You can also pinch the
fuel line to stop the engine, but only if it is safely accessible.  Do not throw
anything into the spinning propeller or attempt to use your hands to stop
the engine.

N

Stand behind the engine while it is running to make any adjustments

to the mixture controls.  Do not reach over or around the propeller.  Do not
lean towards the engine.  Do not wear loose clothing or allow anything to
be drawn into the spinning propeller while the engine is running.

N

If you need to carry your model while the engine is running, be con-

scious of the spinning propeller.  Keep the airplane pointed away from you
and others at all times while the engine is running.

N

Do not use tight fitting cowls or oversized spinners as these can im-

pede airflow over the engine and result in overheating and possible severe
damage to the engine.

INSTALLATION

q

Engine Orientation

The Magnum XL .25ARNV - .36ARNV engines can be orientated in any posi-
tion on the firewall.  Keep in mind that when the engine is mounted inverted,
carburetor adjustments will need to made differently and the fuel tank may
need to be lowered.  (See tank size and orientation to carburetor on next page).

OPERATING INSTRUCTIONS

XL .25A

RNV

 - .28A

RNV

  and

XL .32A

RNV

 - .36A

RNV

XL .25

XL .28

XL .32

XL .36

Displacement (cc)
Bore (mm)
Stroke (mm)
Practical R.P.M.
Weight (w/Muffler)
Crankshaft Thread

1/4 - 28

1/4 - 28

1/4 - 28

1/4 - 28

(XL .36A

RNV Shown)

Pressure Nipple

Muffler

Exhaust Cone

Carburetor

Prop Washer

Prop Nut

Crankshaft

Thrust Washer

Cylinder Head

Needle Valve

Detent Spring

Needle Valve

Mount

Fuel Nipple

Crankcase

Carburetor Retaining Bolt

Throttle Arm

Muffler Thru Bolt

Fuel

Nipple

Throttle

Arm

Idle Mixture

Screw (inside

throttle arm)

Rotor

Bolt

Fuel

Nipple

Rotor

Bolt

Throttle

Arm

Idle

Mixture

Screw

Idle Stop

Screw

(XL .28A

RNV Shown)

(XL .36A

RNV Shown)

4.05

4.57

5.26

5.81

17.42

18.5

19.5

20.5

8.5

8.5

8.8

8.8

2,000 - 16,000

2,000 - 16,000

2,000 - 16,000

2,000 - 16,000

11.2

10.8

12.3

12

Summary of Contents for XL .25ARNV

Page 1: ...ect size wrench to tighten the propeller nuts Do not use pliers N Inspect the spinner propeller and propeller nut on a regular basis looking for any signs of nicks cracks or loosening N To stop the engine adjust the throttle linkage to completely close the throttle barrel and therefore cut off the air supply You can also pinch the fuel line to stop the engine but only if it is safely accessible Do...

Page 2: ...tor Use a screwdriver to carefully tighten both screws securely There is no need to overtighten the screws Note Do not overtighten the retaining screws The screws only need to be tightened enough to keep the carburetor from moving in the crankcase Overtightening the screws can cause severe damage to the base of the carburetor q Rear Needle Valve Installation The rear needle valve assembly is held ...

Page 3: ...ower the airplane sufficiently Using a propeller that is too small will cause the engine to run at too high an R P M Using a propeller that is too large will cause the engine run at too low an R P M and cause it to lug down too much In both instances this can lead to premature engine wear and eventual failure Propeller Size Recommendations q Glow Plug Recommendation Glow plugs can also make a big ...

Page 4: ...balhobby com MAINTENANCE q Avoid running the engine under dusty conditions If you are in a dusty environment we suggest using an air filter over the carburetor q At the end of every flying day purge the engine of fuel by disconnect ing the fuel line and allowing the engine to run dry of fuel q Use a high quality after run oil in the engine after you have purged the engine of fuel Inject the oil in...

Page 5: ...ce for heating the glow plug It uses a Sub C Nicad includes a meter to determine the quality of your glow plug and it also includes a charger to recharge the battery It s a very economical product to purchase and can be used with any engine that uses a glow plug q Motor Mount Hayes Motor Mount AL 25 011 The Hayes motor mount is a glass filled type that mounts to a ply wood firewall in the model It...

Page 6: ...Reset high speed needle valve to leaner setting D Idle mixture set too lean D Set idle mixture richer E Idle mixture set too rich E Set idle mixture leaner F Air leak in fuel system and or engine F Replace fuel lines and or tighten all engine bolts G Propeller too large G Replace with one size smaller propeller 5 Throttle barrel does not A Throttle servo linkage out of adjustment A Adjust throttle...

Page 7: ...PARTS BREAK DOWN XL 28ARNV ...

Page 8: ...23 Cylinder Head Bolt Set 1 28134 Backplate Bolt Set 1 28203 Piston and Sleeve Set 1 28204 Wrist Pin 1 28210 Crankshaft 1 28213 Wrist Pin Assembly 1 28238 Drive Washer and Collet 1 28601 Muffler Assembly Complete 1 28616 Muffler Axial Bolt 1 28810 Idle Mixture Screw w O Ring 1 32609 Muffler Gasket Set 2 1 32814 Carburetor Barrel Spring 1 32832 Idle Stop Screw Set 1 32837 Rotor Bolt Set 1 40123 Rea...

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