Barrus Shire 30 Manual Download

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ORIGINAL INSTRUCTION

RDG603A20 - Issue 10

CANAL ENGINE

MANUAL

For the following engine models:

Shire 38
Shire 40
Shire 45
Shire 50

Summary of Contents for Shire 30

Page 1: ...ORIGINAL INSTRUCTION RDG603A20 Issue 10 CANAL ENGINE MANUAL For the following engine models Shire 38 Shire 40 Shire 45 Shire 50 ...

Page 2: ...lert symbol appears throughout the manual It means attention be alert as your safety is involved Please read and follow the message that appears after the safety alert symbol NOTICE This indicates a situation which can cause damage to the machine personal property and or the environment or cause the equipment to operate improperly CAUTION This indicates a hazardous situation which if not avoided c...

Page 3: ...e serial number in the space provided above Please quote the engine identification number during any enquiry or when ordering spare parts Information about the engine serial number and its location on the engine can be found in SECTION 2 of the manual Shire Engine Manuals and Shire Parts Books ...

Page 4: ...and PRM Gearbox Manuals and familiarise yourself with the engine and its parts before operation If the engine is fitted with Travel Power and or Hybrid options please also read the supplied manuals for them carefully The information and recommendations given in this manual are based on the latest information available at the time of publication E P Barrus reserve the right to change the specificat...

Page 5: ...Boat Builder Section on the Service Record Card located at the back of this manual regarding hand over and commissioning of boat Failure to complete and return the registration form to E P Barrus will result in the warranty period starting from the date of engine manufacture NOT from the date of purchase PRM Gearboxes are covered by a three 3 year warranty for recreation users and two 2 years for ...

Page 6: ...roper installation proper installation specification and techniques are set forth in the Operations and First time running sections in this manual use of an accessory or part not manufactured or sold by us or alteration or removal of parts Expenses related to crane out launch towing storage telephone rental inconvenience slip fees insurance coverage loan payments loss of time loss of income or any...

Page 7: ... Shire 40 16 3 Shire 45 17 4 Shire 50 18 SECTION 4 Control Panel 19 1 Standard Control Panel 19 2 Deluxe Control Panel 19 3 Control Panel Overview 20 4 Warning Light Procedure 20 5 Overall Dimensions of the Standard Control Panel 22 6 Overall Dimensions of the Deluxe Control Panel 22 SECTION 5 Installation 23 1 Ventilation 23 2 Engine Beds 23 3 Cooling System 23 4 Skin Tanks 23 5 Engine Cooling Wa...

Page 8: ... Hydraulic Pump Drive Option Shire 38 40 45 50 39 23 Centa Coupling CF M 160 RDG2779 39 24 PRM 280DP Gearbox with Power Take Off Option 40 25 Installation Check List 41 SECTION 6 Operation 42 1 Starting the engine for the first time 42 2 Starting Procedure 42 3 Stopping Procedure 43 4 Full Load Running 43 5 Refuelling 43 6 Twin Thermostats Shire 45 and 50 44 7 Diesel Fuel Additive 46 8 Exhaust Bac...

Page 9: ... and Capacities 57 2 Service Intervals 58 SECTION 9 Wiring Diagrams 59 1 Engine Wiring Diagram Shire 38 40 45 50 59 2 Standard Control Panel Wiring Diagram 60 3 Deluxe Control Panel Wiring Diagram 61 SECTION 10 Technical Data 62 1 Engine Data 62 2 Return Diesel System 62 3 Dry Weight of Engine Data 63 SECTION 11 Dealer List 64 SECTION 12 Shire Parts 66 SECTION 13 Declarations 68 1 Declaration of C...

Page 10: ...A20 Issue 10 Page 10 of 100 2013 53 EU 73 SECTION 14 Lubricant Safety Data Sheets 74 1 Golden Film Running In Oil 74 2 Ground Force 10W 40 82 3 Liquimatic Super ATF 91 SECTION 15 Shire Service Record Card 100 ...

Page 11: ...ny maintenance or repairs 2 Lifting DANGER CRUSH HAZARD NEVER STAND UNDER A HOISTED ENGINE IF THE HOIST MECHANISM FAILS THE ENGINE WILL FALL ON YOU CAUSING SERIOUS INJURY OR DEATH The Lifting points supplied with the engine are for lifting the engine gearbox only A suitable spreader bar must be employed to prevent over stressing either bracket during any lift 3 Rotating Shafts and Belts WARNING SE...

Page 12: ...HAZARD WAIT UNTIL THE EXHAUST COOLS BEFORE YOU TOUCH IT Exhaust gases may have temperatures as high as 650 C and contain elements which are harmful if ingested It is therefore essential that exhaust systems are gas tight and lagged to prevent accidental burning and inhalation of exhaust gases when inside the boat cabin 5 Launching and Lifting Boats Care must be taken when launching or craning new ...

Page 13: ...s away from the battery NO SMOKING Batteries contain sulphuric acid if splashed on skin or eyes flush well with water and seek medical advice Keep battery tops and battery compartment ventilated at all times If disconnecting the battery remove the earth lead FIRST and re connect it last If charging the battery ensure that the charger is switched off before connecting and disconnecting Do not tip t...

Page 14: ...dry exhaust manifold WB Work Boat Seawater Heat Exchanger cooled dry exhaust manifold with either a dry exhaust system same as a Canal Boat or water injected exhaust system Can also be used for sea going applications RB River Boat Can also be used for sea going applications Seawater Integral exhaust manifold heat exchanger cooled Water injected exhaust system Note There are a number of optional ex...

Page 15: ... Shire 38 Right Side Viewed from rear Note There are a number of optional extras that may be fitted to an engine that are not shown here Description 1 Single Thermostat Housing 2 50 Amp 12 Volt Alternator 3 125 Amp 12 Volt Alternator 4 Dry Exhaust Description 5 Air Filter 6 Gearbox 7 Oil Filter 8 Engine Fuel Filter 9 Engine Sump Pump ...

Page 16: ... Note There are a number of optional extras that may be fitted to an engine that are not shown here Description 1 Single Thermostat Housing 2 50 Amp 12 Volt Alternator 3 150 Amp 12 Volt Alternator 4 Dry Exhaust Description 5 Primary Fuel Filter 6 Air Filter 7 Gearbox 8 Oil Cooler 9 Oil Filter 10 Secondary Fuel Filter 11 Engine Sump Pump ...

Page 17: ...r Note There are a number of optional extras that may be fitted to an engine that are not shown here Description 1 Twin Thermostat Housing 2 50 Amp 12 Volt Alternator 3 240 Amp 12 Volt Alternator 4 Dry Exhaust Description 5 Primary Fuel Filter 6 Air Filter 7 Gearbox 8 Oil Cooler 9 Oil Filter 10 Secondary Fuel Filter 11 Engine Sump Pump ...

Page 18: ... a number of optional extras that may be fitted to an engine that are not shown here Description 1 Twin Thermostat Housing 2 50 Amp 12 Volt Alternator 3 240 Amp 12 Volt Alternator 4 Water Cooled Manifold 5 Gearbox Drain Pump Description 6 Primary Fuel Filter 7 Air Filter 8 Gearbox 9 Oil Cooler 10 Oil Filter 11 Secondary Fuel Filter 12 Engine Sump Pump ...

Page 19: ...re Warning Light 5 50A Alternator Charge Warning Light 6 150 240A Alternator Charge Warning Light 7 Glow Plug Light 8 Key Flap and Ignition Switch Description 1 Tachometer Gauge 2 Hour Meter 3 Water Temperature Warning Light 4 Oil Pressure Warning Light 5 50A Alternator Charge Warning Light 6 150 240A Alternator Charge Warning Light 7 Glow Plug Light 8 Key Flap and Ignition Switch 9 50A Alternator...

Page 20: ...arted the warning lights will go out Please note that the water temperature warning light and glow plug light operate slightly differently The water temperature warning light will only come on for a brief period of time when the ignition is first turned on as a bulb check It will then only illuminate in the case of the engine coolant temperature exceeding the maximum safety level The glow plug lig...

Page 21: ... the engine immediately Contact your local dealer Failure to stop the engine may result in permanent engine damage 5 50A Alternator Charge Warning Light This indicates that the alternator has stopped charging The engine can still be operated for a short period of time Contact your local dealer 6 150 240A Alternator Charge Warning Light This indicates that the alternator has stopped charging The en...

Page 22: ...5 Overall Dimensions of the Standard Control Panel All Dimensions are in mm Figure 12 Standard Control Panel Dimensions 6 Overall Dimensions of the Deluxe Control Panel All Dimensions are in mm Figure 13 Deluxe Control Panel Dimensions ...

Page 23: ...rd to the bulkhead Webs or gussets must be welded in place midway to prevent flexing 3 Cooling System Ensure pipe work to and from the skin tanks is of sufficient bore Ensure tight bends and elbows are avoided or kept to a minimum sizes are listed overleaf 4 Skin Tanks The ideal skin tank internal thickness is between 50 and 75mm the table below will indicate a suitable tank size However volume wi...

Page 24: ... hydraulic oil if a hydraulic bow thruster is used Please refer to Section 5 Installation 21 Hydraulic Drive Transmission for further information 5 Engine Cooling Water Inlet and Outlet Hose Connections These are on the right hand starboard side of the engine Engine Size mm Shire 40 28mm OD Inlet and Outlet Shire 45 50 35mm OD inlet and 35mm OD Outlet Use a good quality hose that cannot collapse o...

Page 25: ... be mounted higher than the level of the engine no less than 300mm and no more than 1m from the engine to prevent cooling system air locks Shire 50 A single hose connects the tank to the vertical hosetail fitted into the port side of the twin thermostat housing Shire 38 40 and 45 Two hoses are used on these engines One is fitted between the smaller internal diameter 3mm outlet on the left hand sid...

Page 26: ...fier The temperature of coolant flowing to the calorifier from the engine can be between 85 and 90 C A blender valve must be incorporated in the calorifier hot water system outlet to lower the hot water temperature for domestic use The hose connections for the calorifier are for a internal diameter hose The connections for the calorifier are shown on Figure 16 ...

Page 27: ...nd Propeller Selection Some type of flexible coupling must be used to connect the gearbox output flange to the propeller shaft flange Please note underperforming engines will not be covered under warranty if the cause of the poor performance is found to be the use of an inappropriate propeller Inlet Outlet Inlet Outlet Inlet Outlet Inlet Outlet ...

Page 28: ... the mounts time to settle under the engine weight Ensure that the anti vibration mount centre screw is sufficiently raised so as not to touch the engine bed If this occurs excessive engine vibration will be experienced through the hull For best results fit the front AV mounts into the front holes in the engine rails If the engine room space is a problem the mounts can be fitted slightly further b...

Page 29: ...RDG603A20 Issue 10 Page 29 of 100 Figure 17 Correct Anti Vibration Mount Installation ...

Page 30: ...nstallation Description 1 Normal mounting position 2 Alternative mounting position if engine compartment space is restricted Figure 19 Anti Vibration Mount Installation Points 10 Engine Alignment The gearbox output shaft flange and propeller shaft input flange must be almost ...

Page 31: ... and shaft alignment as close as possible A dummy shaft may be required for this purpose Some types of flexible shaft couplings require the input and output to be misaligned check with the coupling manufacturer s installation instructions Minimum clearance of 25mm between rails and engine beds 11 Engine Inclination The engine installation angle is the angle of the crankshaft centre to the water li...

Page 32: ...ngine is run without the domestic battery back connected The belt should only be fitted when the domestic battery bank has been connected to the domestic alternator Belt fitting and tensioning instructions are in Section 7 Service Procedure Make sure the alignment is correct A cable will need to be manufactured locally and fitted between the lower 150A or 240A alternator and domestic battery posit...

Page 33: ...NING DIESEL FUEL IS FLAMMABLE AND EXPLOSIVE UNDER CERTAIN CONDITIONS WARNING DIESEL FUEL IS HARMFUL TO SKIN MAKE SURE THE RELEVANT PERSONAL PROTECTION EQUIPMENT IS WORN Ensure the main fuel tank is clear of dirt and water A separate water trap must be fitted to all engine installations The Shire 40 45 and 50 engines are supplied with an additional fuel pre filter water trap as standard Connect fue...

Page 34: ... will already have fuel in it from the engine run in and test procedure 16 Coolant WARNING SCALD HAZARD NEVER REMOVE THE COOLANT BOTTLE CAP IF THE ENGINE IS HOT STEAM AND HOT COOLANT WILL SPURT OUT AND CAUSE INJURY TIGHTEN THE CAP SECURELY AFTER BEING REMOVED STEAM MAY SPURT OUT DURING ENGINE OPERATION IF THE CAP IS LOOSE WARNING BURN HAZARD WAIT UNTIL THE ENGINE COOLS BEFORE YOU DRAIN THE ENGINE ...

Page 35: ...ift lever selects positively and that the drive direction corresponds with the gearshift control lever Ensure that the gearbox control lever and the gearshift lever are both in neutral before connection Adjust if necessary 18 Domestic Battery Bank DANGER EXPLOSION HAZARD NEVER SHORT OUT THE BATTERY TERMINALS INCLUDING WHEN CHECKING THE REMAINING BATTERY CHARGE THIS WILL RESULT IN A SPARK AND MAY C...

Page 36: ...240 840 ampere hour maximum battery bank size 19 Control Panel CAUTION All Shire engines are supplied with an engine control panel that shows RPM and hours run and include warning lights and a warning buzzer The deluxe panels also have additional gauges for the water temp oil pressure and battery charging The panels are designed to be splash proof and are correctly installed with the gauges vertic...

Page 37: ...ernators will require calibrating and checking by trial and error with a hand held tacho until the engine speed and indicated tachometer speed are the same Engine energise to stop systems are available as an optional extra 20 Exhaust System WARNING EXHAUST HAZARD NEVER OPERATE ENGINE WITHOUT PROPER VENTILATION NEVER BLOCK VENTS OR OTHER MEANS OF VENTILATION ALL COMBUSTION ENGINES CREATE CARBON MON...

Page 38: ... number of points must be observed Bobtail engines i e Engines supplied without a marine gearbox normally do not have a gearbox oil cooler fitted However if a cooler is supplied this will only be suitable to cool a conventional marine gearbox Hydraulic drive transmissions generate far more heat than a conventional marine gearbox Therefore the size of the oil cooler installed must be calculated by ...

Page 39: ...e given Barrus permission to use the following instruction on how to fit the coupling When assembling the coupling all the bolts and nuts must be tightened to the correct torque using a torque wrench Tightening by feel will not give a satisfactory result Remove the clamping bush from the coupling Degrease the propeller shaft and the bore of the clamping hub Leave the special grease only in the tap...

Page 40: ...such that the rubber must be compressed when sailing in the forward direction The coupling is not suitable for use with vee drive gearboxes having outputs of the quill shaft arrangement where the coupling would be subject to a pulling force when sailing forward The coupling uses a bonded rubber element and care should be taken not to contaminate the rubber by indiscriminate use of solvents or anae...

Page 41: ...tio of antifreeze to water All air has been bled from skin tank calorifier and pipework Engine and gearbox oil levels are as specified Throttle and gear cables correctly adjusted and operating smoothly All pipework and cabling supported and not chaffing slack to allow movement of engine Engine control panel installed in a position where it is not out in the open Confirm engine control panel gauges...

Page 42: ...ly come on for a brief period of time when the ignition is first turned on as a bulb check It will then only illuminate in the case of the engine coolant temperature exceeding the maximum safety level Wait for the glow plug light to go out Turn key to start and hold to crank Crank the engine for no more than 15 seconds Upon engine start immediately release the key Key will return to on position Th...

Page 43: ... enough to allow this and that the water is deep enough not to damage the propeller It is recommended that the engine is run at or near full load for 15 minutes maximum revs in gear every 50 hours 5 Refuelling WARNING DIESEL FUEL IS FLAMMABLE AND EXPLOSIVE UNDER CERTAIN CONDITIONS WARNING DIESEL FUEL IS HARMFUL TO SKIN MAKE SURE THE RELEVANT PERSONAL PROTECTION EQUIPMENT IS WORN All Shire canal bo...

Page 44: ...s a feature unique to some of the Shire canal boat engine range It ensures that the engine warms up very quickly due to the first thermostat being closed so that cooling water is routed through the specially designed cast iron exhaust manifold Shire 50 only The waste heat from the exhaust is recycled to bring the engine up to operating temperature even quicker than normal This ensures efficient en...

Page 45: ...ond 88 thermostat opens and water can then flow to the skin tank and correctly control engine cooling The exhaust manifold that earlier helped to heat engine water is now cooled to ensure safe operation and reduce engine compartment temperatures If the load on the engine reduces and the demand for domestic hot water increases then the system will automatically compensate and re direct water to ens...

Page 46: ...ability are an added benefit of using this product Diesel fuel additive is available from your Shire dealer in a handy 500ml container Part Number RDG80210219 8 Exhaust Back Pressure The back pressure falls within the manufacturers recommended range when using the optional exhaust system see 20 Exhaust System from Section 5 Installation with the engine 9 Hybrid System For engine with Hybrid System...

Page 47: ...ontainer Operate the pump handle to empty the sump Note Remember to refit the blanking plug afterwards Place a drip tray under the engine to catch the small amount of oil that will escape from the oil filter Using the strap type oil filter removal tool supplied with the engine slacken the filter from the engine block in an anti clockwise direction Remove the tool and spin off the filter Lightly oi...

Page 48: ...RAIN THE GEARBOX OIL HOT OIL MAY SPLASH AND BURN YOU Some engines will have a gearbox sump pump fitted To change the oil in this circumstance follow the same procedures as were outlined for changing the engine oil For engines without a gearbox sump pump follow the procedure below Change the gearbox oil while it is still warm Please refer to the gearbox manual for more information Place a tray bene...

Page 49: ...g Drain Plug on Gearbox 4 Disposal of Oil and Related Items NOTICE ALWAYS BE ENVIRONMENTALLY RESPONSIBLE Please dispose of used oil and oil filters safely with due regard for the environment and take to your local waste oil disposal point Level dipstick Filler Plug Magnetic Drain Plug viewed from underneath Level dipstick Filler Plug Level dipstick Filler Plug ...

Page 50: ...er water trap Place a small drain bowl under the primary fuel filter water trap Loosen the drain screw located in the bottom of the fuel filter water trap Figure 24 Drain off any water Once the water has been drained retighten the drain screw It is unlikely the complete fuel system will require bleeding Run for 5 minutes Check that the drain union is tight and that there are no leaks Do not over t...

Page 51: ...supplied Unscrew them until loose then remove by hand Primary fuel filter only Retain the metal fuel filter drain screw from the old filter and reuse in the new filter Shire 40 45 and 50 only The part number for the drain screw is RDG9189022 Smear a small amount of clean fuel on all of the O ring seals that are supplied with the new filter element Screw the new element back into the filter head Ti...

Page 52: ...T OUT DURING ENGINE OPERATION IF THE CAP IS LOOSE WARNING BURN HAZARD WAIT UNTIL THE ENGINE COOLS BEFORE YOU DRAIN THE ENGINE COOLANT HOT ENGINE COOLANT MAY SPLASH AND BURN YOU To check the coolant level ensure that the engine has been shut down for at least half an hour The coolant level can be checked visually and should be between the two level marks formed on the front of the white plastic exp...

Page 53: ...ustments Depress the longest run of the drive belt to be checked If the travel exceeds 15 20mm using hard finger pressure the belt needs re tensioning Loosen the upper adjuster on the alternator Loosen the lower mounting pivot nut and bolt Pull out either using hand pressure or using the tensioning screw depending on which alternator belt is to be tensioned Pull the alternator away from the engine...

Page 54: ...il prematurely Replace the belt if it cracks or splits and as the adjustment nears the limit of travel Ensure the belt is correctly aligned using a straight edge Misaligned belts will cause excessive belt wear and premature belt failure Some boat builders may remove one or more of the alternators during the installation of the engine It is essential that when the alternators are refitted that the ...

Page 55: ... the correct replacement belts before starting this procedure Some engines may have been fitted with non standard optional alternators which may not use the belt sizes listed Make a note of these belt sizes upon delivery Insert a drive T bar into the square recess of the automatic tensioner Pull lever bar in anti clockwise direction to slacken off the belt Remove the belt Pull lever bar anti clock...

Page 56: ...uirt a lubricant into the key switch slot when the key has been removed see Section 8 Service Schedule A lubricant such as WD40 with silicon would be suitable Other lubricants are available Then with the battery master switch turned off operate the key switch a couple of times This will ensure the lubricant works into the mechanism See ...

Page 57: ...d Capacities Specification of Coolants and Lubricants to use Component Lubricant Engine SAE 10W 40 API Class CD Oil Coolant 50 Clean Water 50 Ethylene Glycol Antifreeze PRM 90 and 120 Gearbox ATF Automatic Transmission Fluid Oil PRM 150 and 280 Gearbox Engine Oil Engine Oil Capacity with Filter Engine Capacity Litres Capacity Pints 38 40 45 50 7 4 13 Gearbox Oil Capacity Excluding Cooler Gearbox C...

Page 58: ...er are found in the Primary Fuel Filter then change at 350 hours Air Filter Element 175 Hours Every 700 hours OR 24 Months Sooner if required Drive Belts Daily As required Adjust as necessary The Shire 45 50 domestic alternator may have an optional self adjusting belt tensioner All Hoses 50 hours As required Check hoses for damage or leaks Replace as necessary Key Switch Lubricate Every 150 hours ...

Page 59: ...RDG603A20 Issue 10 Page 59 of 100 SECTION 9 Wiring Diagrams 1 Engine Wiring Diagram Shire 38 40 45 50 Figure 25 Shire 38 40 45 50 Wiring Diagram ...

Page 60: ...RDG603A20 Issue 10 Page 60 of 100 2 Standard Control Panel Wiring Diagram Figure 26 Standard Control Panel Wiring Diagram ...

Page 61: ...RDG603A20 Issue 10 Page 61 of 100 3 Deluxe Control Panel Wiring Diagram Figure 27 Deluxe Control Panel Wiring Diagram ...

Page 62: ... Shire 40 30kW 40hp at 2400rpm Shire 45 33kW 45hp at 2600rpm Shire 50 37kW 50hp at 3000rpm Low Idling 850 875 rpm High Idling 3210 25 rpm Direction of Rotation Counter clockwise Viewed from Flywheel End Lubricating System Forced Lubrication with Trochoid Pump Normal Oil Pressure at Rated Engine Speed 0 39 0 54 MPa 3 9 5 4 bar 56 78 psi Normal Oil Pressure at Low Idle Speed 0 068 MPa 0 68 bar 10 ps...

Page 63: ...of Engine Including Gearbox Model Dry Weight kg Shire 38 260kg Shire 40 270kg Shire 45 278kg Shire 50 284kg The dry weights stated are for the standard engine in each model range If a different gearbox or additional alternators are ordered the weight will change accordingly ...

Page 64: ...wer Ltd 0238 0403918 sales marine power co uk HERTFORDSHIRE Lee Valley Marina 01920 870499 01920 293101 stansteadmarina vibrantpartnerships co uk Keypart Ltd 01923 276000 sales keypart com LEICESTERSHIRE Foxton Boat Services Ltd 01162 792285 foxtonboats btinternet com LONDON Lee Valley Marina 020 88061717 springfieldmarina vibrantpartnerships co uk MIDDLESEX Lindon Lewis Marine 01932 247427 servic...

Page 65: ...oats btconnect com Evesham Marina 01386 768500 info eveshammarina co uk YORKSHIRE Rodley Boat Centre 01132 576132 rodleyboatcentre msn com MONMOUTHSHIRE Castle Narrowboats 01873 830001 info castle narrowboats co uk EIRE Southshore Marina Diesel Ltd 028383 41010 info southshoremarine co uk ...

Page 66: ...l No xx 02663 125A Alt Belt RDG0047511 from Serial No xx 02663 150A Alternator RDG20110201 up to Serial No xx 02662 RDG20110201 150A Alt Belt RDG6076 up to Serial No xx 02662 RDG6076 240A Alternator RDG2019682 RDG2019682 240A Alt Belt RDG0047498 RDG0047498 Air Filter Element RDG5795 RDG5795 RDG5795 RDG5795 Pre Air Filter Cover Oil Filter 129150 35170 129150 35170 129150 35170 129150 35170 Control ...

Page 67: ...ne Stop Control System Fuse 40amp RDG3246 2 Control Panel Supply Fuse 15amp RDG3245 3 Engine Start Control System Fuse 15amp RDG3245 4 Glow Plug Fuse 40amp RDG3246 7 8kw Alternator Sub System Fuse Optional 15amp RDG3245 5 Cold Start Relay RDG5279 6 Starter Relay RDG1396 Figure 28 Fuses Relays Engine Oil Engine Oil is available from your Shire Dealer in convenient 5 litre containers Part Number RDG...

Page 68: ...64N3N HPiVS R1105 005 I 01 Essential Requirements Standards Other normative document method Technical file Specify in more detail Mandatory standard Annex 1 B Exhaust Emissions B 1 Engine Identification RCD II 2013 53 EU B 2 Exhaust emission requirements EN ISO 8178 4 2017 Test Cycle 1 B 3 Durability 2013 53 EU B 4 Owner s Manual ISO10240 Annex 1 C Noise Emissions See Declaration of Conformity of ...

Page 69: ... EC Annex I relating to the design and construction of the engines have been applied and fulfilled as shown in Annex A of this Declaration The relevant technical documentation is compiled in accordance with part B of Annex VII of the Directive The engines also comply with Directive 2013 53 EU Recreational Craft Directive when installed in accordance with the installation instructions that accompan...

Page 70: ...ty and reliability of control systems Yes 3 No 3 3 The control systems are designed and constructed to withstand the intended operating stresses and external influences A fault in the hardware or software of the control system errors in the control system logic or reasonably foreseen human error during operation does not lead to hazardous situations The operation of the control systems is to be de...

Page 71: ... 9 Risks of uncontrolled movements 1 4 REQUIRED CHARACTERISTICS OF GUARDS AND PROTECTIVE DEVICES 1 4 1 General requirements No No Guards to be specified and fitted by the boat builder installer 1 4 2 1 Fixed guards No No 1 4 2 2 Interlocking movable guards Not applicable By boat builder installer 1 4 2 3 Adjustable guards restricting access 1 4 3 Special requirements for protective devices 1 5 RIS...

Page 72: ...ace warning stickers are fitted on surfaces that may become hot during operation All other protection or warnings to be made by the boat builder installer 1 7 1 1 Information and information devices Yes 13 Yes 13 13 The control panel is simple to understand and use Other control measures and information on the use of the machinery is to be carried out by the boat builder installer 1 7 1 2 Warning ...

Page 73: ...e 2006 42 EC Annex I relating to the design and construction of the engines have been applied and fulfilled as shown in Annex A of this Declaration The relevant technical documentation is compiled in accordance with part B of Annex VII of the Directive The engines also comply with Directive 2013 53 EU Recreational Craft Directive when installed in accordance with the Installation instructions that...

Page 74: ...00 GMT T 44 0 1743 232200 F 44 0 1743 353584 sds morris lubricants co uk 1 4 Emergency telephone number 44 0 1743 232200 08 45 17 00 hrs GMT SECTION 2 HAZARDS IDENTIFICATION 2 1 Classification of the substance or mixture Classification 1999 45 EEC Not classified 2 2 Label elements Risk Phrases NC Not classified Safety Phrases P13 Safety data sheet available for professional user on request P14 Con...

Page 75: ...IRST AID MEASURES 4 1 Description of first aid measures General information Get medical attention if any discomfort continues Inhalation In case of inhalation of spray mist Move person into fresh air and keep at rest Get medical attention if any discomfort continues Ingestion Get medical attention if any discomfort continues Do not induce vomiting Skin contact Remove contaminated clothing immediat...

Page 76: ...ers or watercourses The product is insoluble in water and will spread on the water surface 6 3 Methods and material for containment and cleaning up Contain spillage with sand or earth Use sealed containers for reclamation or dispose of at a licenced hazardous waste collection point Avoid contact with water Spillages or uncontrolled discharges into watercourses must be IMMEDIATELY alerted to the En...

Page 77: ...rial Eye protection If risk of splashing wear safety goggles or face shield Other Protection Use barrier creams to prevent skin contact Hygiene measures Wash promptly with soap water if skin becomes contaminated Thermal hazards Not anticipated under normal conditions of use The product is combustible if heated excessively and an ignition source is applied Environmental Exposure Controls Do not all...

Page 78: ...ical effects Acute toxicity Acute Toxicity Oral LD50 2000 mg kg Rat Not expected to be highly toxic based on information of ingredients Based on available data the classification criteria are not met Acute Toxicity Dermal LD50 2000 mg kg Rabbit Not expected to be highly toxic based on information of ingredients Based on available data the classification criteria are not met Acute Toxicity Inhalati...

Page 79: ... as dangerous for the environment 12 1 Toxicity Acute Fish Toxicity Based on available data the classification criteria are not met Not considered toxic to fish Based on available data the classification criteria are not met 12 2 Persistence and degradability The product contains mineral oil which has limited biodegradability in CEC test methods but will biodegrade slowly in aerobic water and sedi...

Page 80: ...afety at Work Act 1974 Environmental Listing The Pollution Prevention and Control Act 1999 Special Waste regulations 1996 Control of Pollution Oil Storage England Regulations 2001 Statutory Instruments The Chemicals Hazard Information and Packaging for Supply Regulations 2009 S I 2009 No 716 Approved Code Of Practice Safety Data Sheets for Substances and Preparations Guidance Notes Workplace Expos...

Page 81: ...23 08 2010 Risk Phrases In Full R53 May cause long term adverse effects in the aquatic environment R43 May cause sensitisation by skin contact NC Not classified R41 Risk of serious damage to eyes R51 53 Toxic to aquatic organisms may cause long term adverse effects in the aquatic environment Hazard Statements In Full H318 Causes serious eye damage H317 May cause an allergic skin reaction H413 May ...

Page 82: ...lier of the safety data sheet Supplier Morris Lubricants Castle Foregate Shrewsbury SY1 2EL 08 45 17 00 GMT T 44 0 1743 232200 F 44 0 1743 353584 sds morris lubricants co uk 1 4 Emergency telephone number Emergency telephone 44 0 1743 232200 08 45 17 00 hrs GMT SECTION 2 Hazards identification 2 1 Classification of the substance or mixture Classification Physical hazards Not Classified Health haza...

Page 83: ...iption of first aid measures General information Get medical attention if any discomfort continues Inhalation If spray mist has been inhaled proceed as follows Move affected person to fresh air and keep warm and at rest in a position comfortable for breathing Get medical attention if any discomfort continues Ingestion Get medical attention if any discomfort continues Do not induce vomiting Skin co...

Page 84: ...entering drains sewers or watercourses The product is insoluble in water and will spread on the water surface 6 3 Methods and material for containment and cleaning up Methods for cleaning up Contain spillage with sand or earth Collect spillage for reclamation or disposal in sealed containers via a licensed waste contractor Avoid water contacting spilled material or leaking containers Spillages or ...

Page 85: ... 0 01 mg l Sediment Freshwater 132000 mg kg Sediment Marinewater 13200 mg kg Soil 263000 mg kg Fresh water 0 1 mg l Phenol dodecyl sulfurized carbonates calcium salts overbased DNEL Industry Dermal Short term systemic effects 80 mg kg day Industry Inhalation Short term systemic effects 167 mg m Industry Dermal Long term systemic effects 20 8 mg kg day Industry Inhalation Long term systemic effects...

Page 86: ...st be used if the airborne contamination exceeds the recommended occupational exposure limit Thermal hazards Not anticipated under normal conditions of use The product is combustible if heated excessively and an ignition source is applied Environmental exposure Do not allow product to contaminate land Controls SECTION 9 Physical and Chemical Properties 9 1 Information on basic physical and chemica...

Page 87: ...flames and other sources of ignition 10 5 Incompatible materials Materials to avoid Strong oxidising agents 10 6 Hazardous decomposition products Hazardous decomposition Oxides of carbon Oxides of nitrogen Products SECTION 11 Toxicological information 11 1 Information on toxicological effects Acute toxicity oral Notes oral LD Not expected to be highly toxic based on information of ingredients Base...

Page 88: ...ure may cause skin dryness or cracking Eye contact May cause temporary eye irritation Acute and chronic health Prolonged or repeated contact with used oil may cause serious skin diseases such as Hazards dermatitis and skin cancer SECTION 12 Ecological Information Ecotoxicity Based on available data the classification criteria are not met Not regarded as dangerous for the environment 12 1 Toxicity ...

Page 89: ...ntal hazards Environmentally hazardous substance marine pollutant 14 6 Special precautions for user Not applicable 14 7 Transport in bulk according to Annex II of MARPOL73 78 and the IBC Code Transport in bulk according to Not applicable Annex II of MARPOL 73 78 and the IBC Code SECTION 15 Regulatory information 15 1 Safety health and environmental regulations legislation specific for the substanc...

Page 90: ...empt Korea KECI All the ingredients are listed or exempt China IECSC All the ingredients are listed or exempt Philippines PICCS All the ingredients are listed or exempt New Zealand NZIOC All the ingredients are listed or exempt SECTION 16 Other information Revision comments NOTE Lines within the margin indicate significant changes from the previous revision Revision date 11 11 2015 Revision 1 SDS ...

Page 91: ...eet Supplier Morris Lubricants Castle Foregate Shrewsbury SY1 2EL 08 45 17 00 GMT T 44 0 1743 232200 F 44 0 1743 353584 sds morris lubricants co uk 1 4 Emergency telephone number Emergency telephone 44 0 1743 232200 08 45 17 00 hrs GMT SECTION 2 Hazards identification 2 1 Classification of the substance or mixture Classification Physical hazards Not Classified Health hazards Not Classified Environ...

Page 92: ...f any discomfort continues Inhalation If spray mist has been inhaled proceed as follows Move affected person to fresh air and keep warm and at rest in a position comfortable for breathing Get medical attention if any discomfort continues Ingestion Get medical attention if any discomfort continues Do not induce vomiting Skin contact Remove contaminated clothing immediately and wash skin with soap a...

Page 93: ...entering drains sewers or watercourses The product is insoluble in water and will spread on the water surface 6 3 Methods and material for containment and cleaning up Methods for cleaning up Contain spillage with sand or earth Collect spillage for reclamation or disposal in sealed containers via a licensed waste contractor Avoid water contacting spilled material or leaking containers Spillages or ...

Page 94: ...rotection Eyewear complying with an approved standard should be worn if a risk assessment indicates eye contact is possible The following protection should be worn Chemical splash goggles or face shield Hand protection The most suitable glove should be chosen in consultation with the glove supplier manufacturer who can provide information about the breakthrough time of the glove material Other ski...

Page 95: ...ising properties The mixture itself has not been tested but none of the ingredient substances meet the criteria for classification as oxidising 9 2 Other information Volatile organic compound The product is a complex mixture the majority of which would not be classed as a VOC However it cannot be discounted that trace or low levels of VOC s may be present SECTION 10 Stability and reactivity 10 1 R...

Page 96: ...ered to be carcinogenic under IARC All of the oils in this product have been demonstrated to contain less than 3 extractables by the IP346 test Reproductive toxicity Reproductive toxicity fertility No data available to suggest the product will cause reproductive toxicity Specific target organ toxicity single exposure STOT single exposure Based on available data the classification criteria are not ...

Page 97: ...tential Bioaccumulative potential Bioaccumulation is unlikely to be significant because of the low water solubility of this product Partition coefficient Not determined log Kow 7 The above figure is typical of mineral oil 12 4 Mobility in soil Mobility The product is non volatile The product is insoluble in water and will spread on the water surface Henry s law constant Not determined 12 5 Results...

Page 98: ...009 No 716 EU legislation Dangerous Preparations Directive 1999 45 EC Dangerous Substances Directive 67 548 EEC Regulation EC No 1907 2006 of the European Parliament and of the Council of 18 December 2006 concerning the Registration Evaluation Authorisation and Restriction of Chemicals REACH as amended Regulation EC No 1272 2008 of the European Parliament and of the Council of 16 December 2008 on ...

Page 99: ...ts NOTE Lines within the margin indicate significant changes from the previous revision Issued by Regulatory Affairs Revision date 26 10 2015 Revision 2 SDS number 21439 Hazard statements in full H304 May be fatal if swallowed and enters airways H319 Causes serious eye irritation ...

Page 100: ...mission of Boat and Hand Over to Customer Refer to the Installation Check List Page in this Manual Date Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Please refer to Owner s Manual for service intervals PDI 1st 2nd 3rd 4th 5th 6th ...

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