MachMotion 2000 Series General Installation Manual Download

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This installation of a MachMotion control upgrade is the same process no matter what machine type, make or model.

Please use the following manual as your guide to locate and mark the old wiring, remove the original system and install

the new MachMotion complete system. If you need clarification, please contact MachMotion technical support to help

you through the process.

2000 Series General Installation

Manual

MachMotion Technical Support: (573) 368-7399

Summary of Contents for 2000 Series

Page 1: ...e following manual as your guide to locate and mark the old wiring remove the original system and install the new MachMotion complete system If you need clarification please contact MachMotion technic...

Page 2: ...al transformer 2 Remove the old cables running to the motors 1 Mount the new electrical enclosure to the machine or if you just received a back panel it must be mounted similar to the image below Back...

Page 3: ...rom the back of the control Run conduit from the control to the back panel or electrical enclosure 2 Connect ethernet cables power connector cable and E stop cables into the control as shown below If...

Page 4: ...1 If using a RapidPath Motion Controller connect the light blue EtherCAT cable into N2 on the CTB servo drive Connect Cables to the Back Panel...

Page 5: ...RapidPath Motion Controller 2 Connect the green Machine Network cable into the VFD or the network switch Yaskawa VFD...

Page 6: ...r local network if you do not plan to use the built in WiFi Internet is not necessary to run the control However assistance from our support team will be greatly limited without access to the internet...

Page 7: ...l E stop into the 24V block and the other side into the blank terminal block Then connect the red wire from the control E stop into the blank terminal block as well Finally put the black wire from the...

Page 8: ...ded due to different styles of machines If possible take a look at the gears and write down the number of teeth on the motor gear and the ball screw gear If you write down the gear ratio specification...

Page 9: ...ge and eventual failure If the cables must run over a possible wear point use some form of loom for additional protection Keep in mind the motion of the machine and possible cable snag points while th...

Page 10: ...comes pre jumpered to the 120v circuit to the left of output wiring block as shown below Verify the voltage of each output destination before wiring If any of your outputs run on 24VDC make sure the...

Page 11: ...Wiring Lube System For a contactor with 120VAC coil wire it as shown Wiring Coolant System...

Page 12: ...your machine You can power up to a 0 5 hp 3 phase coolant motor To run a 3 phase motor the back panel will have to be powered with 3 phase Run 3 wires from 2L1 2L2 and 2L3 on the top of the back panel...

Page 13: ...Wiring Tool Setter Wiring Probe...

Page 14: ...click Configure Mach and then click on theMotors Select the problem motor and check the Reverse check box 3 Test inputs and outputs The best way to do this is use the buttons already setup for the in...

Page 15: ...move the machine with the jog functionality or pendant if the speed is turned down and caution is used The softlimits wizard will go through the three axes in order X Y Z and ask you to move the mach...

Page 16: ...When the limit is reached the machine will cease moving in that direction It is a good idea to turn down the jog rate and test the limits at this point To set the units for each axis the pitch of the...

Page 17: ...for all mechanical deficiencies The wizard supplies buttons for moving the machine positive and negative 1 inch input for the amount of error and an indication of direction of error Backlash Be sure...

Page 18: ...cifications from the spindle and insert them into the wizard The information needed is the maximum RPM for low gear the maximum RPM for high gear and the amps for full load These should be input and t...

Page 19: ...elect Manual Calibration 2 Select Commanded Distance 3 Input 1 in the Distance to move axis field If the machine is setup with metric units enter25 4 instead 4 For each axis do the following 1 Setup a...

Page 20: ...o the max range Take the max and min RPM for each gear range in input them in the gear range settings shown below You can access this screen by going to Configure Control Spindle Most machines will ne...

Page 21: ...that came with your cabinet It is either a Yaskawa V1000 That will bring up the editable parameters shown in the lower red box below Simply highlight the value to change it Many of these values may b...

Page 22: ...he 2000 Series HMI Human Machine Interface manual For information about MachMotion Software Operation please see 2000 Series Mill Router Operating Manual MachMotion warranty policy is subject to chang...