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EQUIPMENT 

 

 

 

 

 

 

 

 

Operation Manual 

 

 

 

 

Loctite

 

Integrated Semi-Automatic Dispenser 

Dual Channel with Low Level Sensor 

 

Part Numbers 
1390322, 

 

0 – 1 Bar 

1390321, 

 

0 – 7 Bar

 

Summary of Contents for 1390321

Page 1: ...1 EQUIPMENT Operation Manual Loctite Integrated Semi Automatic Dispenser Dual Channel with Low Level Sensor Part Numbers 1390322 0 1 Bar 1390321 0 7 Bar ...

Page 2: ...NIT 9 5 OPERATION 10 5 1 FUNCTION OF THE CONTROL PANEL 10 5 2 XS1 CONNECTION SIGNAL 11 5 3 START UP THE SYSTEM 11 5 4 RUN AUTO MODE 11 5 5 RUN MANUAL MODE 11 5 6 RUN CONTINUOUS MODE 12 5 7 SET TIME AUTO MODE 12 5 8 SET DELAY AUTO MODE 12 5 9 SET OUTPUT MODE 12 5 10 SET LOW LEVEL MODE 13 5 11 SET LOCK OUT MODE 13 5 12 ADJUST THE LEVEL SENSOR 13 6 TROUBLESHOOTING 14 7 CARE AND MAINTENANCE 15 7 1 CAR...

Page 3: ...trol dispense valves advancing slides or any other pneumatic device The controller can be actuated either by a footswitch finger switch or external signal It is capable of operating in a manual or time mode for dot or bead dispensing applications The reservoir can accommodate 50ml 250 ml 500 gram 1 liter 2 kg and 200 gram adhesive packages which deliver adhesive to dispensing valves The system is ...

Page 4: ...mer has reached the preset dispensing time the dispensing will be stopped Manual Mode 1 Press the footswitch to activate the system 2 The system will start to dispense and the dispensing timer will start to count the dispensing time 3 Once the footswitch is released the dispensing will be stopped Additional Features EMPTY Signal If the reservoir is empty the contact of the level sensor opens Three...

Page 5: ...lied Integrated Semi Automatic Dispenser Dual Channel 0 1 Bar Order No 1390322 or Integrated Semi Automatic Dispenser Dual Channel 0 7 Bar Order No 1390321 Footswitch 1 Reservoir Fitting 1 Bottle Nesting Basket 1 Anti Bubbler Fitting and Tubing Kit NPT to 6mm tube connector 1 Power Adapter with Cord 1 Operating Manual CD 1 ...

Page 6: ...6 2 4 Overall Dimensions ...

Page 7: ... Switch for Channel B 11 Enter Switch 12 Main Power On Off Switch 13 Tank Pressure Gauge 14 Air Pressure On Off Switch 15 Tank Pressure Regulator 16 Channel A On Output 17 Channel A Off Output 18 Channel B On Output 19 Channel B Off Output 20 XS1 Channel A Master 21 XS1 Channel B 22 Air Pressure In 23 24VDC Power In 24 Silencer 25 Low Level Sensor 26 Reservoir 13 7 12 11 6 10 14 15 8 9 4 5 1 2 18 ...

Page 8: ...I Power Supply 110 240 V 50 60 Hz Internal 24 VDC Power Connection Includes plug ends for North America Japan Continental Europe UK Australia and China Width 7 29 186mm Depth 14 26 363mm Dimensions Height 13 4 341mm Weight 15 4lb 7 kg Operation Temperature 10 C to 40 C 50 F to 104 F Storage Temperature 10 C to 60 C 14 F to 140 F If the required air quality is not achieved install a Loctite filter ...

Page 9: ...le Short switch on and switch off time for the dispensing valve are within reach Keep product feed lines as short as possible The shorter the feed line the smaller the specific resistance and the lower the dispensing pressure can be Avoid kinking In any case the pressure hose and product feed line should not be longer than 2 m Do not use inflexible hoses and feed lines so that unnecessary loads on...

Page 10: ...it position will move 1 digit to the right Switch 9 For numbering change Change from 0 9 or switching each option by each press Switch 11 To confirm the setting and save Switch 6 In Run Manual mode press and hold for manual purging the adhesive for Channel A without displaying or changing parameters Switch 10 In Run Manual mode press and hold for manual purging the adhesive for Channel B without d...

Page 11: ...position marked 12 The display 3 will turn on 2 If necessary open the valve or regulator that controls the air inlet to supply pneumatic pressure to the system 3 Turn the AIR on the position 14 Caution When adjusting the pressure via Pressure Regulator always adjust from Low to High For example to adjust from 4 bar to 2 bar decrease the pressure to 0 1 bar then increase to 2 bar 5 4 Run Auto Mode ...

Page 12: ...ng digit 0 01 99 99 3 Press to move the flashing digit 1 digit to right 4 Press again to switch from Channel A and Channel B 5 After completed setting press to save and exit 5 8 Set Delay Auto Mode Set the delay time of Channel A and Channel B after engaged the footswitch in Run Auto mode 1 Press the left most digit for Channel A will start to flash 2 Press for numbering change on the flashing dig...

Page 13: ...erwise Setting Locked Call Supervisor will show on the display Press both to change the setting when Lock Out Mode is ON 5 12 Adjust the Level Sensor Before adjusting the Level Sensor 1 Empty a bottle of the product you use 2 Leave as much residue in the bottle as is required in order to prevent air getting into the product feed line 3 Insert the product bottle For small bottles use the bottle nes...

Page 14: ...uer Lock tip cap not removed Dispensing needle clogged too small or too large Dispensing valve not correctly connected or defective Product reservoir not switched on Product reservoir is empty Adjust dispensing pressure setting Connect air pressure hose correctly Replace Luer Lock tip cap with a dispensing needle Replace dispensing needle Check the dispensing valve Check product reservoir Refill p...

Page 15: ...ired Both the bottle surface and the sensor surface must be free of condensed moisture 7 2 Maintenance Check the reservoir knobs and the product feed line on the regular basis If there is any sign of cracks replace them Clean dry filtered air must be used If it is not the solenoids on the controller will be fouled over time Notice If the required air quality is not achieved install a Loctite filte...

Page 16: ...16 8 Documentation 8 1 Electrical Schematic START SWITCH MAIN POWER SWITCH MAIN PCB START SWITCH XS1 MASTER POWER INPUT JACK SOLENOID VALVE A SOLENOID VALVE B LOW LEVEL SENSOR FILM SWITCH SECONDARY PCB ...

Page 17: ...17 ...

Page 18: ...onnections XS1 Start via Footswitch additional Empty Signal and Ready Signal Warning Never connect external voltage on pin 1 or pin 9 NEVER short pins 3 and 4 nor 6 and 7 together permanent board damage will result ...

Page 19: ...on Lined Fluid Feed line Tubing 33 feet length 981880 Tank Lid O Ring for Reservoir 992641 Pressure Safety Relief Valve 984687 Anti Bubbler Kit 2 Adapters 2 Sleeves 997569 Silicone Grease 6 Gram Tube System Components Sold Separately 97113 Stationary Dispense Valve 1 4 Feed line 97114 Stationary Dispense Valve 3 8 Feed line 98009 Light Cure Dispense Valve 98013 Cyanoacrylate Dispense Valve 97130 E...

Page 20: ...R THAN LOCTITE PRODUCTS EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION HENKEL MAKES NO WARRANTY OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS ALL WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND OTHER WARRANTIES OF WHATEVER KIND INCLUDING AGAINST PATENT OR TRADEMARK INFRINGEMENT ARE HEREBY DISCLAIMED BY HENKEL AND WAIVED BY THE PURCHASER THIS S...

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