Lissmac UNICUT 500 Operating Manual Download

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CONSTRUCTION TECHNOLOGY

OPERATING MANUAL

FLOOR CUTTER

UNICUT 500

LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Tel49 (0) 7564 / 307-0
Fax +49 (0) 7564 / 307-500
[email protected]
www.lissmac.com

Summary of Contents for UNICUT 500

Page 1: ...STRUCTION TECHNOLOGY OPERATING MANUAL FLOOR CUTTER UNICUT 500 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D 88410 Bad Wurzach Telephone 49 0 7564 307 0 Fax 49 0 7564 307 500 lissmac lissmac com www lissma...

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Page 3: ...Bad Wurzach Tel 49 0 75 64 3 07 0 Fax 49 0 75 64 3 07 5 00 E Mail lissmac lissmac com Web www lissmac com The dissemination or duplication of this operating manual in any form or the reuse of contents...

Page 4: ...anual is to be kept permanently available at the machine location The operating manual must be read and used by each person assigned to work with the machine e g Operating including tooling troublesho...

Page 5: ...Caution Indicates that failure to comply could sometimes lead to injuries Note Indicates that failure to comply leads to damage to the machine or other property Symbols on the machine Observe the oper...

Page 6: ...1 3 Organisational measures 1 3 1 The operating manual is to be kept permanently at the machine location and easily accessible 1 3 2 Follow and instruct others in all generally valid legal and otherw...

Page 7: ...nt of the machine may only be carried out by electricians or trained personnel under the management and supervision of an electrician and in accordance with the rules of electronics 1 5 Safety instruc...

Page 8: ...equired for fitting servicing and repair the safety fittings must be remounted and checked immediately following the service and repair work 1 5 2 8 Please ensure the safe environmentally friendly dis...

Page 9: ...with proper lifting accessories 1 7 4 Only use suitable transport vehicle with sufficient load capacity 1 7 5 Secure loads reliably Use suitable attachment points 1 7 6 Even when moving the machine o...

Page 10: ...5 Diesel tank Pos 6 Saw blade protective hood Pos 7 Motor housing contents Diesel engine controls hydraulic pump Pos 8 Saw head with hydraulic motor guides and saw blade protective hood Pos 9 Underca...

Page 11: ...160 ccm3 Saw blade speed 800 2100 rpm electronically infinitely adjustable Dimensions L W H 2750 965 1700 mm Steering electrical Left and Right cutting yes Nominal weight 1630 kg 2 4 Accessories Saw...

Page 12: ...3 Commissioning 3 1 Control panel Before starting the floor cutter become familiar with its operation 12 26 15 20 24a 13 19 22 24 18 17 16 23 27 28 25 14 21a 21 29 12...

Page 13: ...ver back Reverse Button pushed Fast gear Point 4 1 2 Button up Cutting gear Note The feed speed is set with the controller Pos 25 24a Changing the cutting direction accessory Lever right normal cuttin...

Page 14: ...de head to the highest position Lever pos 28 Danger Risk of injury Saw blade exchange may only be done with the saw blade at a standstill Turn off motor Pos 29 35 33 34 Remove ring nut and ring screw...

Page 15: ...g the floor cutter with the control lever Pos 24 A pushed in button on the control lever Pos 24 means fast gear without control Button up means feed control via the regulator Pos 25 Move the floor cut...

Page 16: ...water pump Pos 12 Slowly initiate lowering movement with lever Pos 28 until the saw blade cuts Note Is the saw blade getting enough cooling water Set cutting depth indicator Pos 37 to zero Lower saw...

Page 17: ...river is sitting on the seat Process as with 4 1 1 Cutting gear In addition the head must be pressed on the control lever Pos 24 Note Regulation via pos 25 is not possible 4 2 Moving with the crane Is...

Page 18: ...water Make sure that the saw blade is supplied with sufficient cooling water Use only clean water Do not kink water hose 5 3 Saw blade selection Refer to the prospect Lissmac Diamond Tools Install on...

Page 19: ...unit to the left side Fasten the saw unit with tensioning screw Pos 38 Mount the steering rod Pos 1 and cutting depth indicator Pos 37 on the left side Install the driver s seat on the other side Swin...

Page 20: ...ples see 6 3 X X X Check water supply filter X Check hydraulic hoses and screwed connections for leaks and damage 20 h X Change transmission oil 0 3 l ISO VG 150 of the wheel hub gear motors X Check f...

Page 21: ...ose grease Multi purpose grease Roxana ALU 2EP is used in the factory 8 1 8 4 Lubricate the saw head height adjustment guides Pos 8 3 weekly on the interior located lubrication points Lubricate the ro...

Page 22: ...d when it is cold Unscrew exhaust Remove accelerator cable Open the engine hood Pos 7 1 Open the clamps Pos 40 and remove the cover Pull out air filter cartridge Pos 41 and replace Pull out safety car...

Page 23: ...6 5 Change hydraulic oil filter Open motor hood Pos 7 1 Open the screwed joint Pos 7 2 with an open ended spanner Replace filter Pos 7 3 Install in opposite sequence 7 1 7 2 7 3 23...

Page 24: ...Pos 8 1 daily with running saw blade motor slow speed The drainage hole Pos 8 2 must always be free and must in any case never be stopped up Check the drainage hole Pos 8 2 once per week while the sa...

Page 25: ...ote Check frost protection Open the engine hood Pos 7 1 Open the cover of the cooler Pos 40 1 the filling level must be visible on the cooling water filling neck The cooling water tank Pos 40 2 must b...

Page 26: ...with brake 207510 HD pump A4VG56 209790 HD double pump toothed gear 209807 HD filling level display 205203 HD cylinder 26 16 250 205595 HD cylinder 40 30 550 206551 HD cylinder 60 30 190 203650 HD qu...

Page 27: ...M18x1 5 Pos 10 628180 Water pipe Pos 11 207122 O ring 42x2 Pos 12 628178 Sealing bush Pos 13 628131 Pressure disc Pos 14 628179 Spacer plate Pos 15 691465 Motor console Pos 16 301298 Screw M 3x6 Pos 1...

Page 28: ...ng Pos 9 203388 Straight screws M18x1 5 Pos 10 626794 Water pipe Pos 11 207122 O ring 42x2 Pos 12 628178 Sealing bush Pos 13 628131 Pressure disc Pos 14 628179 Spacer plate Pos 15 692141 Motor console...

Page 29: ...ing equipment is suitable especially for transverse cuts on a street 50 52 54 51 53 55 59 57 58 60 7 1 2 Control elements Pos 50 Water tap for side cutting equipment Pos 51 Control of the feed movemen...

Page 30: ...ean before inserting the saw blade so that the saw blade runs properly All switches on control panel are on 0 Start engine with ignition switch Pos 29 Move saw blade head completely back using lever P...

Page 31: ...via pos 55 Note Is the saw blade getting enough cooling water Set cutting depth indicator Pos 59 to zero Lower saw blade down to the desired cutting depth mm indicator Pos 59 Lever Pos 53 Slide the co...

Page 32: ...2 1 Application possibilities Cutting with two saw blades the first blade makes a preliminary cut the second blade cuts to the desired cutting depth Especially suitable for long straight cuts Fast fee...

Page 33: ...s 70 at the same height Mount the TLA on the plate Pos 70 Mount the HD hoses Pos 67 and water hoses on the TLA Remount seat and control panel see Figure 1 Switch driving direction on switch Pos 64 Cha...

Page 34: ...8 Service work Date Operating hours performed maintenance work Signature stamp 34...

Page 35: ...ls are marked in colours Depending on the application purpose and area tools are different To have the best results the parameters must match With this diagram the optimal cutting performance can be d...

Page 36: ...elements such as guide strips guide bushings guide rails rollers bearings anti slide plating Tension elements from quick coupling systems Flushing head seals Plain and roller bearings which do not run...

Page 37: ...er is a floor cutting grinder and is designed exclusively for cutting grooves into concrete or asphalt using water UNICUT 500 Cutting depth max 380 480 mm 390 490 mm Max saw blade 1000 1200 mm Saw bla...

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