JANUS INTERNATIONAL ASTA AMERICA 700 Series Installation Manua Download | Manualshive

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COUNTER SHUTTERS 700 SERIES

BASE INSTALLATION MANUAL

READ ENTIRE MANUAL BEFORE
BEGINNING INSTALLATION

APRIL 2020

CARTERSVILLE,GA

astaamerica.com

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Summary of Contents for ASTA AMERICA 700 Series

Page 1: ...COUNTER SHUTTERS 700 SERIES BASE INSTALLATION MANUAL READ ENTIRE MANUAL BEFORE BEGINNING INSTALLATION APRIL 2020 ASTAAMERICA byJanusInternational CARTERSVILLE GA astaamerica com ...

Page 2: ...njury PAGE 2 ASTA AMERICA Counter Shutters are large heavy objects that move with the help of springs under high tension and electric motors Since moving objects springs under tension and electric motors can cause injuries your safety and the safety of others depend on you reading the information in this manual If you have questions or do not understand the information presented call your nearest ...

Page 3: ...LATE 1 2 DRIVE SHAFT 1 3 MOUNTING FASTENER SEE FIG 3 X 4 BARREL ASSEMBLY 1 5 HOOD 1 6 TENSION SHAFT 2 7 8 TENSION WHEEL 1 9 BELLMOUTH HEADSTOP 1 10 2 11 BOTTOM BAR ASSEMBLY 2 12 CURTAIN ASSEMBLY 1 13 FRONT GUIDE 2 14 2 TYPICAL COUNTER SHUTTER 1 2 3 4 5 6 WALL GUIDE END COVERS 7 8 9 10 11 12 14 13 ...

Page 4: ...ER UNFILLED CONCRETE ALL THREAD STUD THRU WALL 3 X 3 CRUSH PLATE FOR SOFT BRICK OR UNFILLED CMU CONCRETE ANCHOR FILLED CONCRETE MASONRY UNIT MASONRY UNIT STEEL JAMB 3 16 MIN THREAD CUTTING SCREW LAG BOLT 3 8 X 3 FIGURE 2 14 GAUGE MIN NON MASONRY JAMB THREAD CUTTING SCREW NON MASONRY JAMB BETWEEN JAMB MOUNT MANUAL OPERATION BETWEEN JAMB MOUNT CRANK MOTOR PAGE 4 ASTA AMERICA ...

Page 5: ...ICA FIGURE 3 OPENING WIDTH OPENING HEIGHT HEADER JAMB SILL JAMB FIGURE 4 1 Pre InstallationEvaluation a Verifythatyourmeasurementsmatchtheopeningwidth height headroom sideroomandbackroomdimensionsshownonshop drawing b Verifythatjambconstructionisthesameasshowninshop drawingandthatconstructionissuitableformountingguides c Verifythatguidescanbemountedplumb d Verifythatallshutterpartsareavailable 2 P...

Page 6: ... is level If there is a difference in measurements from the marks to the sill the sill is not level You must shim the wall angle with the longest reference measurement to verify that both wall guides are mounted to the same elevation 4 Procedure for installing wall angles a Use a plumb bob or similar device to establish a true plumb reference b Install first wall angle plumb vertically at the corr...

Page 7: ... side wall angle is shimmed to the correct height before permanent attachment to the jamb Top two holes where wall guide fastens to jamb above header fasteners to be installed through headplate slots through wall guide into jamb as shown in figure 10 on page 9 NOTE Use only fasteners provided and approved by ASTA Door Corporation Reference Figure 3 to determine correct jamb fastener type for your ...

Page 8: ... INSTALLED TENSION PIN FACTORY INSTALLED TENSION PIN OUTSIDE BEARING IF MANUAL PAGE 8 ASTA AMERICA RH DRIVE SHOWN LH DRIVE OPPOSITE MANUAL NO KEYWAY CRANK WITH KEYWAY RH DRIVE SHOWN LH DRIVE OPPOSITE 5 Procedure for assembling barrel and headplate assemblies a Proceed at ground level and identify components as shown in Figures 8 9 and 10 b Install tension wheel and tension headplate Tension detail...

Page 9: ...king pliers 6 Procedure for installing barrel and headplates to guide assembly a Carefully secure barrel to hoisting equipment and raise into position at top of wall angles Attach headplate brackets to wall angles as shown in Figure 10 b VERIFY THAT BARREL IS DEAD LEVEL BEFORE INSTALLING WALL HEADPLATE FASTENERS c Headplate should be flush with top of wall angle d Set spacing between headplates ad...

Page 10: ...to position with segmented starter slats When starter slats are attached to the barrel lugs you may lower the hoisting equipment and proceed with the next step f Center curtain slats individually between the wall angles as you slowly rotate the barrel and roll the curtain onto the barrel g Install front guide angles as shown in Figure 12 using supplied fasteners h Tighten guide assembly fasteners ...

Page 11: ...the wall with installer supplied fasteners b Insert end covers underneath hood and fasten hood to headplate hood bands with self drilling fasteners 8 Procedure for applying preload to barrel assembly a Roll curtain to fully closed position b Apply tension from the top downward as shown in Figure 13 to the preload amount shown on tension headplate label barrel sticker or shop drawing c Raise curtai...

Page 12: ...bevel gear key way with key stock and slide awning crank onto drive shaft until awning crank back is seated against head plate c Align mounting holes in awning crank with mounting holes in head plate Insert 3 1 4 x 1 1 4 carriage bolts from inner side of head plate through holes in head plate and awning crank d Using the 3 supplied 1 4 lock washers and hex nuts securely tighten nuts to attach awin...

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