Jackson MSC TEMPSTAR Service Manual Download

Page: 1 / 42

TEMPSTAR

(380 VOLT, 50 HZ, 3 PHASE MODEL)

SERVICE

MANUAL

July 26, 2000

P/N 7610-002-23-91

Visit Jackson on the Internet at:

www.jacksonmsc.com

HOT WATER SANITIZING UPRIGHT

DOOR DISHMACHINES

Summary of Contents for TEMPSTAR

Page 1: ...TEMPSTAR 380 VOLT 50 HZ 3 PHASE MODEL SERVICE SERVICE MANUAL MANUAL July 26 2000 P N 7610 002 23 91 Visit Jackson on the Internet at www jacksonmsc com HOT WATER SANITIZING UPRIGHT DOOR DISHMACHINES...

Page 2: ...ty is void if failure is a direct result from shipping handling fire water accident misuse acts of god attempted repair by unau thorized persons improper installation if serial number has been removed...

Page 3: ...s 13 Control Box Assembly 14 Incoming Plumbing Assembly 16 Outlet Plumbing Assembly 19 Booster Tank Assembly 20 Thermostats 21 Hood Assembly 22 Tub Front Assembly 23 Inner Tub Assembly 25 Wash Heaters...

Page 4: ...ELECTRICAL REQUIREMENTS WASH PUMP MOTOR HP 3 4 AMPERAGE LOADS 12 KW BOOSTER HEATER VOLTS PHASE AMPS 380 3 43 6 AMPERAGE LOADS 14 KW BOOSTER HEATER VOLTS PHASE AMPS 380 3 48 4 WATER REQUIREMENTS INLET...

Page 5: ...plate be removed from the unit The data plate is essential in identifying the particular characteristics of your machine and is of great benefit to installers operators and maintenance personnel It is...

Page 6: ...m to 5 00 p m EST Monday through Friday Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Please remember that technical support is available for ser...

Page 7: ...water line between the main supply and the machine to allow access for service The water supply line is to be capable of 25 PSI flow pressure at the recommended temperature indicated on the data plate...

Page 8: ...tergent vendor and come up with a complete train ing program for operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job I...

Page 9: ...been checked to ensure that it meets the electrical requirements listed on the dishma chine s data plate Has the dishmachine been properly grounded Has the dishmachine circuit breaker service breaker...

Page 10: ...ect and or that there is plenty of detergent available for the expected workload WARM UP CYCLES For a typical daily start up it may be nec essary to run the machine through 3 cycles to ensure that all...

Page 11: ...ify the amp draw of the machine Machine not connected to power source Verify that the machine has been properly connected to the power source Faulty power switch Verify the wiring of the switch if cor...

Page 12: ...eiving power If so replace the motor and or timer assembly Cam timer jammed by obstruction Remove obstruction Faulty heater element Check element for continuity if open replace the heater Faulty heate...

Page 13: ...y Rinse thermometer is defective Replace thermometer Faulty wash heater Check element for continuity if open replace the heater Misadjusted faulty thermostat s Verify operation and setting of thermost...

Page 14: ...ghten hose clamps Defective rinse solenoid Repair or replace the rinse solenoid as required Faulty fill microswitch Replace microswitch No water to machine Verify that there is water at 20 PSI connect...

Page 15: ...CE CONTROL BOX CONNECTION AND ADJUSTMENT 14 35 6 cm 4 10 2 cm SPACE MINIMUM HEIGHT TO 1 1 2 3 8 cm I P S DRAIN FITTING NOTE MINIMUM SPACE REQUIRED IS FOR BOTH THE BACK AND SIDES 2 7 8 7 3 cm 15 1 2 39...

Page 16: ...ABLE DIMENSIONS CONNECTION TO DISHMACHINE TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION C OPENING D E A C G F ROLL D LETTER DIM IN DIM CM A 4 MIN 10 16 CM MIN B 2 1 2 6 35 CM C 20 1 2 52 07 CM D 25 1...

Page 17: ...R 4 5 6 7 8 INNER CONTROL BOX LAYOUT 9 22 11 22 10 22 12 22 13 14 12 22 15 16 17 18 23 24 19 CONTROL BOX BOTTOM LAYOUT 21 22 20 THE MOUNTING SCREWS FOR THE CONTROL BOX FRONT COVER 10 32 X 1 2 SLOTTED...

Page 18: ...06 18 5 1 High Limit Light 5945 504 07 18 6 1 Cycle Light 5945 504 08 18 7 1 Decal Control Box Cover 9905 021 64 41 8 1 Control Box Cover Weldment 5700 031 91 45 9 1 Relay Top Mount Control 5945 111...

Page 19: ...care not to damage the threads of each individual item Damaged threads can cause leaks and loss of pressure which could adversely effect the performance of the Tempstar dishmachine It is strongly reco...

Page 20: ...INCOMING PLUMBING ASSEMBLY CONTINUED 17 8 9 10 11 PREVIOUS COMPONENT IS ITEM 7...

Page 21: ...730 212 05 00 10 1 Adapter 3 4 Male 4730 401 11 01 11 1 Tube Copper 3 4 x 36 1 2 Long 5700 011 58 26 PREVIOUS COMPONENT IS ITEM 11 12 13 9 13 12 14 10 INTO THE BOOSTER TANK ITEM QTY DESCRIPTION MFG No...

Page 22: ...m Breaker 3 4 NPT 4820 300 08 00 2 1 Nipple Brass Close 3 4 NPT 4730 207 34 00 3 1 Union Brass 3 4 NPT 4730 212 05 00 4 1 Tube Copper with Adapters 30 3 8 Long 5700 011 82 27 5 1 Elbow Brass Street 3...

Page 23: ...TEMPSTAR BOOSTER TANK ASSEMBLY 20 1 2 3 4 8 12 13 5 6 7 14 9 10 11...

Page 24: ...adjustable The wash tank regulating thermostat will maintain the correct wash water temperature to meet NSF requirements These spec ify that the wash be no lower than 150 F 65 6 C It is set at the fac...

Page 25: ...ht Front Hood Support 5700 021 33 17 4 1 Double Door Guide Front Left 5700 021 33 20 5 1 Double Door Guide Front Right 5700 021 33 19 6 1 Guide Right Rear 5700 021 84 70 7 1 Guide Left Rear 5700 021 8...

Page 26: ...TUB FRONT ASSEMBLY 23 1 2 3 4 5 6 7 SEE PAGE ENTITLED WASH MOTORS 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 SEE PAGE ENTITLED WASH HEATERS 23...

Page 27: ...10 1 Thermometer Rinse 6685 111 40 39 11 2 Locknut 10 24 with Nylon Insert 5310 373 01 00 12 1 Decal Gauge Bracket 9905 011 50 88 13 1 Thermostat High Limit 5930 121 71 36 14 2 Thermostat Bracket 5700...

Page 28: ...Nylon Insert 5310 374 01 00 4 1 Wash Overflow Weldment 5700 001 25 69 5 1 Wash Overflow Support 5700 001 27 55 6 1 O Ring 5330 400 05 00 THE TUB PAN STRAINER WHICH IS NOT SHOWN ON THIS PAGE MAY BE ORD...

Page 29: ...le a 12 KW heater requires 140 F 60 C incoming water temperature while a 14 KW heater requires 110 F 43 3 C SOME NOTES CONCERNING SERVICING WASH AND RINSE TANK HEATERS ON THE TEMPSTAR MODELS The heate...

Page 30: ...ER ARM DOOR ASSEMBLIES 27 1 2 3 17 5 6 7 8 9 10 11 14 13 14 12 14 18 19 20 21 23 9 10 25 24 26 9 10 27 28 29 30 29 31 32 33 See Detail A For parts Detail Detail A BOTTOM RAIL MOUNTING OF SPRING TO BOT...

Page 31: ...y 5700 021 88 71 13A 1 Door Only Front 5700 021 88 36 14 6 Door Guides 5700 111 33 59 15 1 Reed Switch Kit with Magnet 5930 111 51 69 15A 1 Switch Reed Only 5930 011 47 50 15B 1 Magnet Reed Switch Onl...

Page 32: ...WASH RINSE ARM MANIFOLD ASSEMBLIES 29 13 18 14 11 12 15 15 14 13 11 2 3 4 5 7 16 8 6 10 5 9 7 9 1 DETAIL B WASH ARMS MANIFOLD DETAIL A FINAL RINSE ARMS MANIFOLD 12 10 10 5 17 17 16 2 3 4 5 9 17 9 17 1...

Page 33: ...inless Steel 5310 374 01 00 11 2 Clip Retaining Rinse Head Bushing 5340 112 01 11 12 4 Rinse Arm Washer 5330 011 42 10 13 2 Bushing Rinse Head 5700 021 33 84 14 2 Rinse Arm 5700 031 88 86 15 4 Plug Ri...

Page 34: ...WASH PUMP EXPLODED VIEW 31 REPLACEMENT MOTORS ARE AVAILABLE FOR PURCHASE CONTACT JACKSON MSC DIRECTLY TO ENSURE THAT YOU ORDER THE CORRECT MOTOR FOR YOUR MODEL 1 2 2...

Page 35: ...nt to refer to the wiring schematic found on the motor to ensure that the motor is wired correctly Different manufacturers of motors may not use the same wire color codes and therefore your new motor...

Page 36: ...ment 5700 021 66 47 2 1 Nut 1 4 20 Serrated Hex 5310 011 66 49 3 1 Pump Support Adjustable Bracket 5700 002 00 48 1 2 3 4 ITEM QTY DESCRIPTION MFG No 1 1 Rack Weldment 5700 002 01 01 2 1 Rack Guide 57...

Page 37: ...pes 6145 011 46 36 18 Gauge with Yellow Stripes 6145 011 46 38 20 Gauge 6145 104 06 97 20 Gauge with Black Stripes 6145 104 17 97 20 Gauge with White Stripes 6145 104 13 97 GREEN WIRE 8 Gauge 6145 002...

Page 38: ...89 89 Fitting 1 2 45 Degree 5975 011 45 23 Fitting 1 2 45 Degree Zinc Plated 5975 111 89 86 Fitting 1 2 90 Degree 5975 011 45 14 Fitting 1 2 90 Degree Zinc Plated 5975 111 89 88 Fitting 3 4 Straight...

Page 39: ...at Head 5305 011 37 06 Screw 8 32 x 3 4 Phillips Round Head 5305 172 06 00 Screw 10 24 x 3 8 Flat Head Undercut 5305 773 02 00 Screw 10 24 x 3 8 Phillips Truss Head 5305 173 03 00 Screw 10 24 x 1 2 Ph...

Page 40: ...11 011 35 37 Washer Flat 1 4 ID 5311 174 01 00 Washer Flat 10 5311 173 02 00 LOCKNUTS Locknut 1 4 20 with Nylon High Profile 5310 374 01 00 Locknut 1 4 20 with Nylon Low Profile 5310 374 02 00 Locknut...

Page 41: ...Tempstar ELECTRICAL DIAGRAM 208 230 volt 50 60 hertz single three phase 38...

Page 42: ...IMPORTANT INFORMATION DATA SHEET 39 Model Serial No Installation Date Service Rep Name Phone No Notes...

Search results

Summary of Contents for TEMPSTAR

Reviews:

Related manuals for TEMPSTAR

Brands by name

Popular brands

Jackson MSC TEMPSTAR, Service Manual

Search results

Summary of Contents for TEMPSTAR

Reviews:

Related manuals for TEMPSTAR

Brands by name

Popular brands