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MIG/MAG

PLASMA

O P E R AT I N G M A N U A L

Plasma CUTTER 150

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Summary of Contents for 150

Page 1: ...MIG MAG PLASMA OPERATING MANUAL Plasma CUTTER 150...

Page 2: ......

Page 3: ...g areas where the electric power supply comes from a public low voltage supply It may possible that through wire fixed or radiate disturbances it isn t easy to guarantee electromagnetic compatibility...

Page 4: ...corresponds to the safety requirements of the recommendations Name of unit Plasma Cutting System Type of unit Plasma CUTTER 150 Relevant EMC recommendation 89 336 EEC EC recommendations modified by re...

Page 5: ...aintenance and safety check 11 10 Trouble Shooting 11 11 Functional description of the control PCB 13 12 Error messages of the control PCB 14 13 Spare Parts 15 14 Circuit Diagrams 19 Pictures Picture...

Page 6: ...tal from the kerf A clean clear cut is the result 1 2 Advantages Time saving due to high cutting speed in cutting thin sheet metal if compared to oxy fuel gas cutting nibbling or sawing Heat build up...

Page 7: ...ersons Service personnel must be duly informed of all safety rules b Electrical repair work must be carried out by qualified electricians c Always disconnect mains prior to servicing maintenance and r...

Page 8: ...duration of the cutting process In some cases ventilation e g fan may be sufficient but usually an extraction system is necessary where harmful substances are produced 2 5 Danger from shielding gas c...

Page 9: ...ay be impaired Before putting the welding unit into service please make sure to inform the autho rities in charge of the above mentioned equipment If you wish to use the cutting unit in domestic areas...

Page 10: ...r cutting thin materials The central socket ensures a quick change of the torches HF ignited pilot arc A pilot arc which is initiated by a high frequency spark starter ensures reliable ignition of the...

Page 11: ...e 150 A 140 V 100 duty cycle 75 A 110 V Max cutting thickness quality cut 35 mm severance cut 45 mm System of protection IP 22 Insulation class H 180 C Type of cooling F Dimensions L x W x H mm 800 x...

Page 12: ...ault indicator airpressure over temperature lights up if the current source is overheated No starting of the arc via torch trigger possible With the fan running the unit will be operable again after a...

Page 13: ...carried out only by a qualified electrician Connect mains plug to mains cable as specified on the rating plate The yellow green lead is provided for PE earth conductor The three phases black brown and...

Page 14: ...plasma nozzle 1 2 1 5 1 5 1 8 Material thickness 2 15mm 10 35mm When replacing a worn part check for tight fit The plasma nozzle and the electrode are wearing parts A plasma nozzle with a gravely bur...

Page 15: ...it a point to keep the right cutting speed correspon ding with material thickness If the cutting speed is too low a blunt cutting edge will be the result because of the unduly high thermal input Opti...

Page 16: ...Safety maintenance and inspection of arc welding equipment in use 10 Trouble Shooting Malfunction error Cause Remedy mains connected and master switch in pos I mains fuse has been tripped check mains...

Page 17: ...ver total failure of one mains phase not connected check mains fuse check mains cable cutting arc earth cable not connected or without contact to workpiece due to impurities paint ect clamp earth cabl...

Page 18: ...ing functions The LED D2 5V indicates the correct voltage on the PCB The LED D3 OK shows the normal function of the microprocessor The LED D4 BT shows the function of the torch trigger and the possibl...

Page 19: ...t light Torch trigger is pressed Error functions 1x flash The cutting transformer has turned off no cutting current 2x flash The reed contact has turned off no cutting current 3x flash Reed contact is...

Page 20: ...Plasma CUTTER 150 Operating Manual Page 15 13 Spare Parts Picture 13 1 Frontview...

Page 21: ...ront panel Cutter 150 304 022 040 12 Rotating switch 2 pole CK 1030 440 062 045 knob D 28 mm 305 031 008 case for knob 305 031 024 13 Signal lamp red 463 024 022 Signal lamp yellow 463 024 021 14 Buil...

Page 22: ...Plasma CUTTER 150 Operating Manual Page 17 Picture 13 2 Sideview...

Page 23: ...an 453 450 002 35 Fixed roll diam 140 mm 301 140 004 36 Pilot arc resistor 5 4 Ohm 452 054 007 37 Guide roll diam 140 mm 301 140 003 Picture 13 3 Airunit Pos Description Stocknumber 50 Pressure reduci...

Page 24: ...50Hz torch S1 Schwei und Schneidtechnik Spieler 04 02 09 central connection Pilot S5 Rotating switch 75 150A Torch trigger S1 Manometric switch air S3 T1 T3 Welding transformers Rectifier V1 Y2 Solen...

Page 25: ...ngen vorbehalten Contents corresponding to technical standard at printing Errors and subjects to change without notice excepted 05 09 online www jaeckle sst de copyrightJ CKLE GmbH Bad Waldsee Germany...

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