background image

 

 
 
 

OPERATOR MANUAL 

 
 

HYDRA-SUPREME FLUID SCRUBBING SYSTEM 

 

 
 

                                

MODEL 810-050.2 

 

 

 

 

 

 

 

 

 

 

STOLLE MACHINERY EQUIPMENT APPLICATION 

 

 
 

INTRODUCTION: 

 
HTI  Filtration  fluid  scrubbing  systems  are  high  performance  industrial  filters  designed  to 
remove  particulate,  oxidized  oil  and  water  from  hydraulic  and  lubricating  fluid  systems. 
Model 810-050.2 is specifically designed for cleaning the combination lubricating/hydraulic 
oil  in  Stolle  body  makers  where  3  phase  power  is  required.  Manufactured  from  durable 
corrosion  resistant  materials,  it  is  designed  for  constant,  uninterrupted  use  without 
immediate supervision.  This system will assure the required high degree of fluid purity with 
an absolute minimum of maintenance and service requirements. 
 
 
 

SYSTEM OPERATION: 

 
The fluid scrubbing system utilizes a patented cellulose element to clean the working fluid 
of accumulated debris. The cleaning process utilizes three interlocking processes to remove 
solid  particulate,  varnish  and  water  from  the  oil.    By  combining  barrier  filtration, 
chromatographic  separation  and  absorption,  all  three  of  the  listed  contaminants  can  be 
removed from the oil simultaneously and efficiently.  As the filter traps the contaminants, it 
builds up resistance and the pressure rises. At 60-65 PSI, the pressure switch activates to 
alert the operator of the need for filter replacement. 
 
The proper function of the filter depends on the correct placement of the inlet and return 
lines, the correct flow volume, delivery, and pressure.  The transfer lines should pull fluid 
from the reservoir and return it to a location at least 24" away from the inlet port to prevent 
recirculating  the  same  oil  over  and  over.  The  rotary  ring  gear  pump  provides  extremely 
smooth  fluid  delivery  to  prevent  pulsation  from  dislodging  debris  from  the  filter  element.  
Combining smooth delivery with the proper flow volume assures high trapping efficiency and 
long element life.  Under normal conditions, your 800-026 element should last 1-2 months 
before  requiring  changeout.    The  filtration  efficiency  begins  to  drop  off  sharply  as  the 
pressure rises above 60-65 PSI and the filter element may begin shedding debris back into 
the oil above 70 PSI. 
 
 

Summary of Contents for 810-050.2

Page 1: ...ing barrier filtration chromatographic separation and absorption all three of the listed contaminants can be removed from the oil simultaneously and efficiently As the filter traps the contaminants it builds up resistance and the pressure rises At 60 65 PSI the pressure switch activates to alert the operator of the need for filter replacement The proper function of the filter depends on the correc...

Page 2: ...m Do not tamper with the internal valve assembly Simply removing the acorn nut can result in an intake air leak that will require a new gasket to correct Under no circumstance should your unit ever exceed 90 PSI Should this occur shut down the system and contact the HTI Filtration Technical Service Department at 719 490 8800 or email sales htifiltration com for assistance SYSTEM LOCATION Although ...

Page 3: ...10 050 systems operates on both 200 400 VAC 50Hz 230 460 VAC 60 Hz 3 Phase power sources Motors are also available for 575 Volt 60Hz systems upon request The pressure switch operates on 24 VDC power exclusively INITIAL START UP PROCEDURE Upon completion of the electrical and hydraulic connections the filtration system is ready for start up The pressure relief valve is factory set for a maximum pre...

Page 4: ...sure switch Rotate yellow ring to UNLOCK position Adjust the set point by rotating the SET ring until the LED illuminates The RESET ring should be set 5 PSI below the level of the SET ring Place the cover back on the switch and open the ball valve to restore full flow to the filter The filter pump and safety relief valve will start to bypass oil internally at 60 PSI so setting the pressure sensor ...

Page 5: ...n a counterclockwise motion The cup seal on the handle assembly should be smooth and free of rough spots or tears Replacement seals are available Step 6 Slice open the end of the plastic bag holding the new element Remove the new element and set in a clean area Lift used element off of center post Step 7 Slide new filter over the center post Make sure the wire lifting bale is at the top and the bl...

Page 6: ...ce for several years After consulting with the canister manufacturer it has been determined that this can be caused by overtightening the stamped steel 2 piece lid clamps HTI Part 540 012 To prevent distortion of the canister body and lid flanges please follow the following torque specifications for the older 540 012 lid clamps and the newer 540 010 005 V Band clamps 540 012 Alternate tightening f...

Page 7: ......

Page 8: ......

Page 9: ...GET OVER 80 F CHANGE TO LIGHTER GRADE OIL LOW FLOW RATE WITH LOW PRESSURE OIL LEAKING OUT OF SYSTEM CHECK FOR LEAKS IN PLUMBING INSUFFICIENT MOTOR POWER CHECK FOR PROPER PUMP VOLTAGE AND ROTATION OIL BYPASSING THROUGH RELIEF VALVE CONFIRM THAT INTERNAL RELIEF HAS NOT BEEN TAMPERED WITH TAP ON EXTERNAL RELIEF TO RESEAT VALVE LOW FLOW RATE WITH HIGH PRESSURE LOADED FILTER REPLACE FILTER ELEMENT REST...

Page 10: ......

Page 11: ...hall be replaced or repaired at HTI Filtration s option at no charge within 90 days of the receipt of the defective part barring unforeseen delays HTI Filtration shall in no event be responsible for the repairs made by others without the express written permission and consent of HTI Filtration To obtain warranty replacement or repairs defective components or parts should be returned freight prepai...

Reviews: