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PRODUCT DATA

63-2190-3

® U.S. Registered Trademark
Copyright © 2002 Honeywell •  All Rights Reserved 

®

Series 90

 Modutrol IV™ Motors

APPLICATION

The Series 90 Modutrol IV™ Motors are spring return and 

non-spring return modulating proportional control motors. Use 

these motors with controllers that provide a Series 90 output 

to operate dampers or valves.

FEATURES

• Directly replaces M934A,D, M941, M944A,C,D, 

M945A,D,F, M954, M965, and M975 motors.

• Oil-immersed motor and gear train for reliable 

performance and long life.

• Integral junction box provides NEMA 3 weather 

protection.

• Motor and circuitry operate from 24 Vac. Models 

available with factory installed transformer, or a 

field-added internal transformer.

• Quick-connect terminals standard—screw terminal 

adapter available.

• Adapter bracket for matching shaft height of older 

motors standard with TRADELINE motors.

• Field adjustable stroke (90° to 160°) models available.
• Nominal timing of 30 seconds for 90° stroke and 60 

seconds for 160° stroke standard. Other timings 

available.

• Die-cast aluminum housing.
• Integral auxiliary switches available factory mounted, 

or can be field added to TRADELINE

®

 models.

• Integral spring returns motor shaft to normal position 

(fully open or fully closed, depending on model) upon 

power interruption.

• Field addable interface modules can be mounted in the 

junction box to upgrade the motor to Series 70 

(electronic) control.

• TRADELINE spring return motors can operate valve 

linkages from power end or auxiliary end shafts for 

normally closed or normally open valve applications.

Contents

Application ........................................................................

1

Features ...........................................................................

1

Specifications ...................................................................

2

Ordering Information  ........................................................

2

Installation ........................................................................

5

Settings and Adjustments .................................................

8

Operation .......................................................................... 10

Replacement .................................................................... 12

Summary of Contents for Modutrol IV Motors Series 90

Page 1: ...inal adapter available Adapter bracket for matching shaft height of older motors standard with TRADELINE motors Field adjustable stroke 90 to 160 models available Nominal timing of 30 seconds for 90 stroke and 60 seconds for 160 stroke standard Other timings available Die cast aluminum housing Integral auxiliary switches available factory mounted or can be field added to TRADELINE models Integral ...

Page 2: ...1 Modutrol IV Order Number Guide a Electrically normally closed Shaft rotates clockwise as viewed from the power end with control signal increase Motor drives to normally closed position when powered with control wiring not connected b Electrically normally open Shaft rotates counterclockwise as viewed from the power end with control signal increase Motor drives to normally open position when powe...

Page 3: ... control of two or three Series 90 Motors from a W973 Single zone Logic Panel or W7100 Discharge Air Controller 4074EDC 4 20 mA Resistor Kit drives one Series 90 Motor from a 4 20 mA controller 4074EED Unison Control 4 20 mA Resistor Kit provides for control of up to four Series 90 Motors from one 4 20 mA controller 4074ERU Weatherproofing Kit provides NEMA 3 rating for Modutrol IV Motors mounted ...

Page 4: ...4 1 16 103 1 4 7 1 1 2 37 4 1 16 103 4 1 16 103 WIRING BOX MOTOR AUXILARY END POWER END ADAPTER BRACKET 2 9 16 66 5 3 8 137 6 7 16 164 9 16 15 3 4 19 TOP VIEW OF BRACKET TOP VIEW 4 5 8 116 4 1 4 107 2 5 16 58 11 16 17 4 7 8 124 5 9 16 141 1 4 7 5 13 16 148 2 POWER END 1 3 4 5 1 1 2 37 3 4 19 SPRING RETURN MODEL SHOWN SOME MODELS DO NOT HAVE AN AUXILIARY SHAFT ALL OTHER DIMENSIONS ARE THE SAME FOR ...

Page 5: ...d motor servicing when selecting a location see Fig 1 If located outdoors use liquid tight conduit connectors with the junction box to provide NEMA 3 weather protection If mounted outdoors in a position other than upright install a 4074ERU Weatherproofing Kit and liquid tight connectors to provide NEMA 3 protection CAUTION Motor Damage Hazard Deteriorating vapors and acid fumes can damage metal pa...

Page 6: ...ut obstruction Valve Linkages The Q100 Linkage requires the 220738A Adapter Bracket for all valve applications Applications with the Q5001 Valve Linkage do not require the 220738A Adapter Bracket see Fig 4 Junction Box When used with liquid tight conduit connectors the junction box provides NEMA 3 weather protection for the motor The junction box standard with replacement motors encloses the termi...

Page 7: ...e Linkage M452E EQUIPMENT BASE ADAPTER BRACKET STANDARD BOLTS 4 MOTOR BOLTS PROVIDED 4 WIRING BOX NON SPRING RETURN SPRING RETURN 1 12 OR 1 4 ZINC PLATED MACHINE SCREWS OR BOLTS 1 P O W E R E N D P O W E R E N D P O W E R E N D 1 4 20 UNC 1 in LONG MOUNTING BOLTS Q5001 VALVE LINKAGE M17092 MOTOR WIRING BOX POWER END OF MOTOR VALVE ...

Page 8: ...ewdriver top as far as possible counterclockwise viewed from power end See Fig 9 Repeat in successive cam slots until inner cam is against the counterclockwise stop 2 For low torque motors 75 lb in or less skip to step 4 3 Insert 1 8 in screwdriver blade into an outer cam slot and move screwdriver top as far as possible clockwise viewed from power end See Fig 9 Repeat in successive cam slots until...

Page 9: ...B Internal Auxiliary Switch Kits Refer to form 63 2228 for 220736A B installation instructions L1 HOT L2 1 1 2 R W B R W B T1 T2 TRANSFORMER POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED TRANSFORMER MAY BE INTERNAL OR EXTERNAL M770A SERIES 90 CONTROLLER MOTOR L1 HOT L2 1 1 2 R W B R W B T1 T2 TRANSFORMER POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS R...

Page 10: ...e differential from 1 to 10 reverses the switching action For example with a 10 differential switch contacts R B make and R W break on a counterclockwise closed rotation With a 1 differential switch contacts R W make and R B break on a counterclockwise closed rotation OPERATION Use Series 90 Modutrol IV Motors for standard Series 90 operation see Table 6 1 Two potentiometers one in the controller ...

Page 11: ...FF MOTOR OPEN MOTOR CLOSE POWER END OUTER AUXILIARY CAM BLUE LEFT OUTER AUXILIARY SWITCH FAST RISEPORTION APPROX 1 DIFF 1 8 INCH STRAIGHT BLADE SCREWDRIVER RIGHT INNER AUXILIARY SWITCH SLOW RISE PORTION APPROX 10 DIFF INNER AUXILIARY CAM RED FAST RISE PORTION APPROX 1 DIFF FAST RISE PORTION APPROX 1 DIFF SLOW RISE PORTION APPROX 10 DIFF MOTOR OPEN MOTOR CLOSE POWER END OUTER AUXILIARY CAM RED LEFT...

Page 12: ...out procedures 5 For spring return motors ensure that the valve or damper returns to normal position upon power interruption 6 Return the controller to the desired setting before leaving the job REPLACEMENT Damper Application 1 Turn off power and remove wiring from the old motor 2 Remove the crank arm from shaft of old motor and remove the old motor 3 Determine necessity of the mounting bracket If...

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