Heatilator ND3630I Owner'S Manual Download

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Heatilator • Novus DV • 4031-550 Rev G • 11/07

Owner’s Manual

Installation and Operation

Models:
ND3630/3933/4236/4842
ND3630I/3933I/4236I/4842I
ND3630L/3933L/4236L/4842L
ND3630IL/3933IL/4236IL/4842IL
Direct Vent Gas Appliance

This appliance may be installed as an OEM installation

in manufactured home (USA only) or mobile home and

must be installed in accordance with the manufacturer’s

instructions and the manufactured home construction and

safety standard,

Title 24 CFR, Part 3280

Standard for

Installation in Mobile Homes, CAN/CSA Z240MH.

This appliance is only for use with the type(s) of gas

indicated on the rating plate.

DO NOT DISCARD THIS MANUAL

CAUTION

• Important operating and

maintenance instructions
included.

•

Leave this manual with
party responsible for
use and operation.

•

Read, understand and follow
these instructions for safe
installation and operation.

NOT

DISCARD

If the information in these instruc-
tions is not followed exactly, a

re may result causing property

damage, personal injury, or death.

• Do not store or use gasoline or other

am-

mable vapors and liquids in the vicinity of

this or any other appliance.

• What to do if you smell gas:

- Do not try to light any appliance.

- Do not touch any electrical switch. Do not

use any phone in your building.

- Immediately call your gas supplier from

a neighbor’s phone. Follow the gas

supplier’s instructions.

- If you cannot reach your gas supplier, call

the

re department.

• Installation and service must be performed

by a quali

ed installer, service agency, or

the gas supplier.

WARNING

Installation and service of this appliance should be performed

by quali

ed personnel. Hearth & Home Technologies suggests

NFI certi

ed or factory-trained professionals, or technicians

supervised by an NFI certi

ed professional.

In the Commonwealth of Massachusetts installation must
be performed by a licensed plumber or gas

tter;

See Table of Contents for location of additional

Commonwealth of Massachusetts requirements.

HOT SURFACES!

Glass and other surfaces are hot during
operation and cool down.

WARNING

• CAREFULLY SUPERVISE children in same room as

appliance.

• Alert children and adults to hazards of high

temperatures.

High temperatures may ignite clothing or other

ammable materials.

• Keep clothing, furniture, draperies and other combustibles

away.

Hot glass will cause burns.

•  Do not touch glass until it is cooled
•  NEVER allow children to touch glass
•  Keep children away

This appliance has been supplied with an integral
barrier to prevent direct contact with the

xed glass

panel. Do NOT operate the appliance with the barrier
removed.

Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.

Summary of Contents for ND3630I

Page 1: ...hone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING Installation and service of this appliance should be performed by qualified personnel Hearth HomeTechnolog...

Page 2: ... on appliance Dealership purchased from Dealer phone Notes We recommend that you record the following pertinent information about your appliance Listing Label Information Location The model information regarding your specific appliance can be found on the rating plate located in the control area of the appliance Congratulations XXXX CERTIFIED FOR CANADA CERTIFIÉ POUR LE CANADA Hearth Home Technolo...

Page 3: ...tal Termination Cap 34 D Install Roof Flashing and Vertical Termination Cap 36 E Assemble and Install Storm Collar 37 9 Gas Information 38 A Fuel Conversion 38 B Gas Pressure 38 C Gas Connection 38 D High Altitude Installations 39 10 Electrical Information 40 A Recommendation for Wire 40 B Connecting to the Appliance 40 C Intellifire Ignition System Wiring 40 D Standing Pilot Ignition System Wirin...

Page 4: ... otherwise be furnished to any distributor or retailer to whom the product is delivered Some local building codes require the use of tempered glass with permanent marking in such locations Glass meeting this requirement is available from the factory Please contact your dealer or distributor to order C BTU Specifications D High Altitude Installations U L Listed gas appliances are tested and approve...

Page 5: ...ight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUC TIONS Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the insta...

Page 6: ...ometer Voltmeter Tape measure Non corrosive leak check solution 1 2 3 4 in length 6 or 8 Self drilling screws One 1 4 in female connection for optional fan Keep appliance dry Mold or rust may cause odors Water may damage controls WARNING C Inspect the Appliance and Components Carefully remove the appliance and components from the packaging The vent system components and trim doors are shipped in s...

Page 7: ... PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Fire Risk Provide adequate clearance Around air openings For service access Locate appliance away from traffic areas WARNING A Select Appliance Location When selecting a location for your appliance it is important to consider the required clearances to walls See Figure 3 1 ...

Page 8: ... base plate and cantilever floor of the chase should be insulated Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home Additionally in regions where cold air infiltra tion may be an issue the inside surfaces be sheetrocked and taped or the use of an equivalent method for maximum air tightness To further prevent drafts the ceiling fires...

Page 9: ...iance Do NOT install appliance directly on carpeting vinyl tile or any combustible material other than wood WARNING Model A Rough Opening Width B Rough Opening Height C Rough Opening Depth D Rough Opening DVP Pipe ND3630 in 36 34 7 8 19 5 8 10 mm 914 886 498 254 ND3933 in 39 34 7 8 19 5 8 10 mm 991 886 498 254 ND4236 in 42 34 7 8 19 5 8 10 mm 1067 886 498 254 ND4842 in 48 34 7 8 19 5 8 10 mm 1219 ...

Page 10: ...in from fireplace opening to perpendicular wall B 48 in 1219 mm max Mantel Leg or Perpendicular Wall Top of Appliance Drywall A B Figure 3 4 Clearances to Mantel Legs or Wall Projections Acceptable on both sides of opening D Mantel Projections Fire Risk Comply with all minimum clearances to combustibles as specified Framing or finishing material used on the front of or in front of the appliance cl...

Page 11: ...lation or other materials away from vent pipe may cause fire Measure horizontal clearances from this surface Measure vertical clearances from this surface Figure 4 1 Clearances from Cap Surfaces see Figure 4 4 for specific clearances 4 4 Termination Locations Fire Risk Explosion Risk Ensure no debris blocks cap Combustible materials blocking cap may ignite restricted air flow affects burner operat...

Page 12: ...regions Storm Collar Roof Flashing Figure 4 2 Minimum Height from Roof to Lowest Discharge Open ing A Gas Termination Wood or Fuel Oil Termination B 6 in 152 mm min 20 in 508 mm min Direct Vent Gas Wood or Fuel Oil Termination 20 in 508 mm minimum to Perpendicular Wall gas only 18 in 457 mm A Gas Termination B Termination Caps Staggered Height Direct Vent Gas Wood or Fuel Oil Termination 20 in 508...

Page 13: ...en on a minimum of 2 sides beneath the floor N Vertical clearance between two horizontal termination caps 12 in 30 cm minimum O Horizontal clearance between two horizontal termination caps 12 in 30 cm minimum P 6 Non vinyl sidewalls 12 Vinyl sidewalls Q 18 Non vinyl soffit and overhang 42 Vinyl soffit and overhang R 8 ft D E B L C V V B F V B V V B X A J Fixed Fixed Closed Closed M V K X RESTRICTI...

Page 14: ...length of straight pipe is allowed between two 45 elbows see Figure 5 1 ALL vent configuration specifications MUST be followed This product is tested and listed to these specifications Appliance performance will suffer if specifications are not followed CAUTION C Measuring Standards Vertical and horizontal measurements listed in the vent dia grams were made using the following standards Pipe measu...

Page 15: ...nstalled horizontally A maximum of three 90 elbows or six 45 elbows may be used in any vent configuration Some elbows may be installed horizontally See Figure 5 6 Elbows may be placed back to back anywhere in the system as long as the first 90 elbow is a starter elbow except as shown in Figure 5 4 When penetrating a combustible wall a wall shield firestop must be installed When penetrating a combu...

Page 16: ...t max 7 62 m Figure 5 4 Minimum Installation Requirements for Two 45 Elbows Top Vent Horizontal Termination Top Vent Horizontal Termination Three Vertical Elbows See Figure 5 6 for information about installing elbows horizontally H1 V1 V2 H2 Installed Vertically Figure 5 5 Three Vertically Installed 90 Elbows Table 5 2 V1 min V1 V2 max H1 H2 max 12 in 305 mm 24 ft 7 32 m 19 ft 5 79 m ...

Page 17: ...6 Two or Three Elbows some Horizontal Note Subtract 3 ft 914 mm from the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2 ft 457 mm from the total horizontal measurement for each 45 elbow installed horizontally Table 5 3 V1 min V1 max H1 H2 max H1 H2 H3 max 6 in 152 mm x 6 ft 1 83 m x 12 in 305 mm x 11 ft 3 35 m 11 ft 3 35 m 18 in 457 mm x 18 ft 5 49 m 18 ft 5 4...

Page 18: ...max Top Vent Vertical Termination No Elbows Top Vent Vertical Termination Two Elbows Figure 5 7 Vertical Termination No Elbows 12 ft 3 66 m min 60 ft 18 29 m max Maximum horizontal run is 100 of vertical but cannot exceed 26 ft 7 92 m Figure 5 8 Vertical Termination Two Elbows ...

Page 19: ... Elbows 12 ft 3 66 m min 60 ft 18 29 m max Maximum horizontal run is 100 of vertical but cannot exceed 26 ft 7 92 m Figure 5 9 Vertical Termination Three Elbows some horizontal Note Subtract 3 ft 914 mm from the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2 ft 457 mm from the total horizontal measurement for each 45 elbow installed horizontally ...

Page 20: ...nation One 45 Elbow Rear Vent Horizontal Termination Two Elbows H2 V1 H1 Figure 5 12 Horizontal Termination Two Elbows Model H1 Max Total Vert V Min Total Horiz H1 H2 H3 Novus ft 0 2 1 3 m 0 61 0 31 0 91 ft 4 2 6 m 1 22 0 61 1 83 ft 6 3 9 m 1 83 0 91 2 74 ft 8 4 12 m 2 44 1 22 3 66 ft 8 5 15 m 2 44 1 52 4 57 ft 8 6 18 m 2 44 1 83 5 49 ...

Page 21: ...rom the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2 ft 457 mm from the total horizontal measurement for each 45 elbow installed horizontally Model H1 Max Total Vert V Min Total Horiz H1 H2 H3 Novus ft 0 2 1 3 m 0 61 0 31 0 91 ft 4 2 6 m 1 22 0 61 1 83 ft 6 3 9 m 1 83 0 91 2 74 ft 8 4 12 m 2 44 1 22 3 66 ft 8 5 15 m 2 44 1 52 4 57 ft 8 6 18 m 2 44 1 83 5 49 ...

Page 22: ... Two Elbows Figure 5 15 Vertical Termination Two Elbows Rear Vent Vertical Termination One Elbow 12 ft 3 66 m min 60 ft 18 29 m max 0 min 6 ft 1 83 m max Figure 5 14 Vertical Termination One Elbow Note Subtract 3 ft 914 mm from the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2 ft 457 mm from the total horizontal measurement for each 45 elbow installed horizon...

Page 23: ... 23 12 ft 3 66 m min 60 ft 18 29 m max 0 min 6 ft 1 83 m max Maximum horizontal run is 100 of vertical but can not exceed 26 ft 7 92 m Figure 5 16 Vertical Termination Three Vertical Elbows Rear Vent Vertical Termination Three Vertical Elbows ...

Page 24: ...ire Risk Explosion Risk Maintain vent clearance to combustibles as specified Do not pack air space with insulation or other materials Failure to keep insulation or other materials away from vent pipe may cause fire WARNING Figure 6 1 Minimum Top Vented DV Pipe Clearances 3 in 76 mm top clearance 1 in 25 mm clearance bottom sides Heat Shield Wall Shield Firestop Heat Shield WALL Note Heat shields M...

Page 25: ...ling Ceiling Firestop Attic Insulation Shield C Install the Ceiling Firestop Frame an opening 10 in by 10 in whenever the vent system penetrates a ceiling floor see Figure 6 4 Frame the area with the same sized lumber as used in ceiling floor joist When installing a top vent vertical termination appliance the hole should be directly above the appliance unless the flue is offset The ceiling firesto...

Page 26: ...llation The attic insulation shield has been laser etched with cut lines and ceiling pitches to make field trimming easier Remove one shield from box Note Cut previously installed batt insulation to make room for the attic insulation shield Cut the attic insulation shield if application is for vaulted ceiling using a laser etched cut line to fit your ceiling pitch Snip cut edge to create three ben...

Page 27: ...ng band and fold the sides out Figure 7 5 Insulation Basket Figure 7 3 Retaining Band Fold the center parts of the retaining band up and use to remove the vent cap Figure 7 4 Remove Vent Cap Discard the vent cap remove and discard the insulation basket Note Once the vent cap has been removed it CANNOT be reattached Sharp Edges Wear protective gloves and safety glasses during installation CAUTION A...

Page 28: ...0 Insulation Basket Figure 7 11 First Vent Section Cut the metal retaining band and fold the sides out Fold the center parts of the retaining band out and use to remove the vent cap Discard the vent cap remove and discard the insulation basket Attach the first vent section it will snap into place Slide the insulation gasket onto the vent section against the appliance and over the tabs Note Once th...

Page 29: ...and Framing Section 6 for hole location Place the appliance into position Level the appliance from side to side and front to back Shim the appliance as necessary It is acceptable to use wood shims Bend out nailing tabs on each side Keep nailing tabs flush with the framing Secure the appliance to the framing by using nails or screws through the nailing tabs Fire Risk ALWAYS maintain specified clear...

Page 30: ...stories or High rise Applications For installation into a commercial multi family multi level exceeding two stories or high rise application All outer pipe joints must be sealed with high temperature silicone including the slip section that connects directly to the hori zontal termination cap Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections See Figure 8...

Page 31: ...ce both inner and outer flues are started press section A onto section B firmly until all lances have snapped into place Check to make sure they have snapped together see Figure 8 3 and the seams are not aligned see Figure 8 4 Tug slightly on section A to confirm it has completely locked into place It is acceptable to use screws no longer than 1 in 25 mm to hold outer pipe sections together If pre...

Page 32: ...t overlap completely with the unexpanded end of the adjacent pipe section Figure 8 5 MI Sections Figure 8 6 Slip Section Pilot Holes Figure 8 7 Screws into Slip Section Note When installing a vent system with an HRC termination cap all pipe system joints shall be sealed using a high temperature silicone sealant Apply a bead of silicone sealant inside the female outer pipe joint prior to joining se...

Page 33: ...rotate either section see Figure 8 10 so that the seams on both pipe sections are aligned see Figure 8 11 They can then be carefully pulled apart Figure 8 8 Securing Vertical Pipe Sections Figure 8 9 Securing Horizontal Pipe Sections Fire Risk Explosion Risk Asphyxiation Risk Use vent run supports per installation instructions Connect vent sections per installation instructions Maintain all cleara...

Page 34: ...ination cap There are two sections of the standard heat shield One sec tion is factory attached to the wall shield firestop The other section is factory attached to the cap See Figure 3 1 If the wall thickness does not allow the required 1 1 2 in 38 mm heat shield overlap when installed an extended heat shield must be used The extended heat shield may need to be cut to length You will attach the c...

Page 35: ...all Siding may be brought to the edge of the cap base Flash and seal as appropriate for siding material at outside edges of cap When installing a horizontal termination cap follow the cap location guidelines as prescribed by current ANSI Z223 1 and CAN CGA B149 installation codes Cap Specification Chart depth without using additional pipe sections ND Series DVP TRAPK1 Top Vent Depth DVP TRAP1 Rear...

Page 36: ... 12 12 4 0 Over 6 12 to 7 12 1 25 Over 12 12 to 14 12 5 0 Over 7 12 to 8 12 1 5 Over 14 12 to 16 12 6 0 Over 8 12 to 9 12 2 0 Over 16 12 to 18 12 7 0 Over 9 12 to 10 12 2 5 Over 18 12 to 20 12 7 5 Over 10 12 to 11 12 3 25 Over 20 12 to 21 12 8 0 3 ft minimum in snow regions Storm Collar Roof Flashing Figure 8 13 Minimum Height from Roof to Lowest Discharge Opening To install roof flashing see Figu...

Page 37: ...rackets and tighten the nut to complete the storm collar assembly Make sure the collar is tight against the pipe section See Figure 8 17 Slide the assembled storm collar down the pipe section until it rests on the roof flashing Caulk around the top of the storm collar see Figure 8 15 Sharp Edges Wear protective gloves and safety glasses during installation CAUTION Figure 8 17 Assembling the Storm ...

Page 38: ...nnector are connected to the 1 2 in 13 mm control valve inlet If substituting for these components please consult local codes for compliance Pressure requirements for appliance are shown in table be low Minimum pressures must be met when other household gas appliances are operating Pressure Natural Gas Propane Minimum Inlet Pressure 5 0 in w c 11 0 in w c Maximum Inlet Pressure 7 0 in w c 14 0 in ...

Page 39: ...tion is complete all connections must be tightened and checked for leaks with a commercially available non corrosive leak check solution Be sure to rinse off all leak check solution following testing Fittings and connections may have loosened during shipping and handling D High Altitude Installations U L listed gas appliances are tested and approved without requiring changes for elevations from 0 ...

Page 40: ...tat see individual thermostat instructions to ensure proper operation of appliance Use low resistance thermostat wire for wiring from ignition system to the wall switch and thermostat Keep wire lengths short as possible by removing any excess wire length Low voltage and 110 VAC voltage cannot be shared within the same wall box C Intellifire Ignition System Wiring This appliance requires a 110 VAC ...

Page 41: ...G Control Box To Junction Box Battery Pack 3V Adapter BLK BRN RED RED Valve WHT Wall Switch WHT GRN GRN wire only used with optional wall switch WSK MLT HTL Ignitor Flame Sensor Pilot Assembly Figure 10 2 Intellifire Pilot Ignition IPI Wiring Diagram Pilot Ignitor To Burner Gas Inlet Inlet Tap ORG TAN TO PILOT TH TP TH TP Thermopile WHT RED BRN Manifold outlet Pressure Tap Thermocouple Copper Tubi...

Page 42: ...switch for use with a fan See Figure 10 5 The power supply for the appliance must be brought into a switch box The power can then be supplied from the switch box to the appliance using a minimum of 14 3 with ground wire At the switch box connect the black hot wire and red switch leg wire to the wall switch as shown At the appliance connect the black hot white neutral and green ground wires to the ...

Page 43: ...ndicular wall A 3 1 2 in 89 mm min from fireplace opening to perpendicular wall B 48 in 1219 mm max Mantel Leg or Perpendicular Wall Top of Appliance Drywall A B Figure 11 2 Mantel Leg or Wall Projections Acceptable on both sides of opening 0 in 0 in 0 in Finish wall material may be combustible Top and Sides High Temperature Sealant 300 F 149 C min Top and Side Seal Joint Figure 11 3 Noncombustibl...

Page 44: ...of lava rock D Install the Refractory Install as directed in instructions included with refractory Explosion Risk Follow rockwool placement instructions in this manual Do NOT place rockwool directly over burner ports Replace rockwool material annually Improperly placed rockwool interferes with proper burner operation WARNING Lava Rock Vermiculite Rockwool Figure 12 1 Placement of Rockwool Lava Roc...

Page 45: ...e glass panel from the appliance Replacing Glass Assembly Set the glass panel on the lower two or four glass assembly latches ensuring the glass panel is centered in the opening Pull out and latch all four or seven glass assembly latches into the groove on the glass frame Replace firescreen Handle glass with care Inspect the gasket to ensure it is undamaged Inspect the glass for cracks chips or sc...

Page 46: ...1 8 in open for natural gas 3 8 in open for propane 30 in 33 in appliances and full open for 36 in and 42 in propane appliances In the event soot is accumulating in your appliance the air shutter should be opened farther This can be done by opening the control access panel and locating the two wing studs and two wing nuts attaching the valve assembly to the firebox Remove the wing nuts and wing st...

Page 47: ...justment Ensure that there are no gas leaks Ensure that the glass is sealed and in the proper position Ensure that the flow of combustion and ventilation air is not obstructed front grilles and vent caps 13 13 Operating Instructions HOT SURFACES Glass and other surfaces are hot during operation and cool down WARNING CAREFULLY SUPERVISE children in same room as appliance Alert children and adults t...

Page 48: ...appliance WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life FOR YOUR SAFETY READ BEFORE LIGHTING 33631D C Use only your hand to push in and move the gas control valve or turn the gas control knob Never use tools If the lever or knob will not move by hand don t try to repair it call a qualified service tech...

Page 49: ...exactly a fire or explosion may result causing property damage personal injury or loss of life FOR YOUR SAFETY READ BEFORE LIGHTING 29097D This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air This appliance must be installed in accordance with local codes if any if not follow ANSI Z223 1 or in Canada current CAN...

Page 50: ... flammable materials in the vicinity of the appliance Do NOT use gasoline lantern fuel kerosene charcoal lighter fluid or similar liquids in this appliance Combustible materials may ignite WARNING Fire Risk High Temperatures Keep combustible household items away from appliance Do NOT obstruct combustion and ventilation air Do NOT place combustible items on top of or in front of appliance Keep furn...

Page 51: ...le copper lead Start the pilot and hold the valve knob in If the millivolt reading is less than 15mV replace the thermocouple B Defective valve If the thermocouple is producing more than 15 millivolts replace faulty valve 3 The pilot is burning there is no gas burning the valve knob is in the ON position and the ON OFF switch is in the ON position A ON OFF switch or wires are defective Check the O...

Page 52: ...bly D Bad thermopile or thermocouple Replace if necessary E Improper vent cap installation Check for proper installation and freedom from debris or blockage 6 Glass soots A Flame impingement Adjust the log set so that the flame does not excessively impinge on it B Improper air shutter setting Adjust the air shutter located on the control panel C Debris around air shutter Inspect the opening at the...

Page 53: ...ON OFF rocker switch or wall switch to OFF position Remove ignitor wire I from module Place ON OFF rocker switch or wall switch in ON position Hold ground wire about 3 16 in away from I terminal on module If there is no spark at I terminal module must be replaced If there is a spark at I terminal module is fine Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode 3...

Page 54: ...all valve is open Verify that inlet pressure reading is within acceptable limits inlet pressure must not exceed 14 in w c B Ignitor gap is too large Verify that spark gap from ignitor to pilot hood is 17 in or 1 8 in C Module is not grounded Verify module is securely grounded to metal chassis of appliance D Module voltage output valve pilot solenoid ohms readings Replace module ...

Page 55: ...les control compartment Burner burner ports Risk of Fire Delayed ignition or explosion Exposure to combustion fumes Odors WARNING Handle glass assembly with care Note Clean glass after initial 3 4 hours operation Longer operation without cleaning glass may cause a permanent white film on glass When cleaning glass door Avoid striking scratching or slamming doors Do NOT use abrasive cleaners Use a h...

Page 56: ... repaint as necessary 2 Replace appliance if firebox has been perforated Burner ignition and operation 1 Verify burner is properly secured and aligned with pilot or ignitor 2 Clean off burner top inspect for plugged ports corrosion or deterioration Replace burner if necessary 3 Replace rockwool with new dime sized and shaped pieces Do not block ports or obstruct lighting paths 4 Check for smooth l...

Page 57: ...rence Materials A B 1 1 2 in 38 mm 23 1 2 in 597 mm 6 1 2 in 165 mm 3 in 76 mm 2 3 8 in 60 mm 15 3 4 in 400 mm 8 in 203 mm 1 3 4 in 44 mm 34 1 2 in 876 mm C 19 1 8 in 486 mm 11 5 8in 295 mm Electrical Access Alternative Gas Access Gas Line Access 31 1 2 in 800 mm 34 in 864 mm Model A B C ND3630 in 35 30 8 5 8 mm 889 762 219 ND3933 in 38 33 11 5 8 mm 965 838 295 ND4236 in 41 36 14 5 8 mm 1041 916 3...

Page 58: ...mination Cap High Wind Includes storm collar and fastener pack PVK 80 Power Vent Kit DVP TV Vertical Termination Cap Includes storm collar fastener pack DVP TB1 Basement window well termination cap Includes fastener pack DVP FBHT Fire Brick Termination Cap DVP TRAP Rear Vent Horizontal Termination Cap DVP TRAP1 Horizontal Termination Cap with 1 7 8 in telescoping flue wall shield firestop with hea...

Page 59: ... 3 to 12 in 76 to 305 mm DVP24MI 3 to 24 in 76 to 610 mm 10 1 2 in 267 mm 10 7 8 in 276 mm DVP45 45 Elbow 45 4 7 8 in 124 mm 10 in 254 mm 1 in 25 mm DVP FS Ceiling Firestop 7 3 8 in 187 mm 11 3 8 in 289 mm 1 1 4 in 32 mm 9 1 4 in 235 mm 13 1 4 in 337 mm 1 2 in 13 mm TYP DVP90ST 90 Elbow 10 in 254 mm 1 1 2 in 38 mm 5 in 127 mm 12 in 305 mm DVP HVS Vent Support UP DVP WS Wall Shield Firestop 14 in 3...

Page 60: ... mm 13 1 4 in 367 mm RF12M Roof Flashing Multi pak BEK Trap Cap Brick Extension 13 3 4 in 349 mm 5 in 127 mm 13 3 4 in 349 mm DVP BEK2 DVP HPC Cap Brick Extension 13 7 8 in 352 mm 5 in 127 mm 11 7 8 in 302 mm COOL ADD Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm 12 1 8 in 308 mm DRC RADIUS Cap Shield 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm DVP TRAPFL Flashing ...

Page 61: ...Termination Cap PVK 80 For use with IPI and DSI appliances only 1 in 25 mm 14 in 356 mm 3 8 in 10 mm 1 in 25 mm 7 1 4 in 184 mm 7 3 4 to 10 3 8 in 197 to 264 mm DVP FBHT Fire Brick Termination Cap 7 1 4 in 184 mm 5 1 4 in 133 mm 12 1 2 in 318 mm DVP TVHW Vertical Termination Cap High wind 14 in 356 mm 12 in 305 mm 12 1 8 in 314 mm 7 1 8 in 181 mm 8 3 4 in 222 mm 1 5 8 in 41 mm 16 7 8 in 429 mm DVP...

Page 62: ...Term Cap Effective Length Effective Length TRAP1 4 1 8 in 5 5 8 in 105 mm 143 mm TRAP2 6 3 4 in 10 5 8 in 171 mm 270 mm Note Heat shields MUST overlap by a minimum of 1 1 2 in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 ...

Page 63: ...mm DVP HRC SS 10 7 8 in 276 mm 10 1 2 in 267 mm 3 87 Effective Length 5 3 4 to 8 3 8 in 146 to 213 mm 5 1 2 in 140 mm 8 3 8 in 213 mm DVP HRC ZC SS Vent Components Diagrams con t Fillers DVP TRAP to DVP HPC Side Filler Kit Not approved for ND4842 series Not approved for ND4842 series ...

Page 64: ...ev G 11 07 C Service Parts List Service Parts Diagram 30 in Novus Circulating DV Service Parts ND3630 SERIES Beginning Manufacturing Date 4 7 03 Ending Manufacturing Date Active 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 19 20 21 22 16 17 ...

Page 65: ...5 Screen Assembly 26802 26802 26802 26802 1 16 Screen Bracket 28159 28159 28159 28159 2 17 Shoulder Screw 501 836 501 836 501 836 501 836 8 18 30 in Hood 4031 209 4031 209 4031 209 4031 209 1 19 Upper Grille Assembly 4031 080 4031 080 4031 080 4031 080 1 20 Lower Grille Assembly 4031 076 4031 076 4031 076 4031 076 1 21 30 in Drywall Lip 4031 205 4031 205 4031 205 4031 205 1 22 Back Gasket 4031 252...

Page 66: ... Parts Diagram 30 in Novus Circulating DV Service Parts ND3630 SERIES Beginning Manufacturing Date 4 7 03 Ending Manufacturing Date Active 13 SP VALVE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 17 13 IPI VALVE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 ...

Page 67: ...031 507 4031 507 4031 507 4031 507 1 8 ON OFF Valve 15697 15697 15697 15697 1 9 16 in Flex Gas Line 17245B 17245B 17245B 17245B 1 10 Brass Fitting 3 8 NPT to 3 8 Flare 17069 17069 17069 17069 1 11 Valve w Regulator Pre GA1587914 24033 24034 1 Post GA1587915 230 0710 230 0720 1 11 Variable Dexen Valve Pre GA1587914 750 500 750 501 1 Post GA1587915 750 500 750 500 1 12 Brass Connector 90 Flex 4021 0...

Page 68: ...V 4031 550 Rev G 11 07 Service Parts Diagram 33 in Novus Circulating DV Service Parts ND3933 SERIES Beginning Manufacturing Date 4 7 03 Ending Manufacturing Date Active 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 20 ...

Page 69: ...1 540 4031 540 1 15 Screen Assembly 26803 26803 26803 26803 1 16 33 in Hood 4031 210 4031 210 4031 210 4031 210 1 17 Upper Grille Assembly 4031 081 4031 081 4031 081 4031 081 1 18 Lower Grille Assembly 4031 077 4031 077 4031 077 4031 077 1 19 33 in Drywall Lip 4031 206 4031 206 4031 206 4031 206 1 20 Screen Bracket 28159 28159 28159 28159 2 21 Gasket Back post 9 10 03 Post 9 10 03 4031 252 4031 25...

Page 70: ... Parts Diagram 33 in Novus Circulating DV Service Parts ND3933 SERIES Beginning Manufacturing Date 4 7 03 Ending Manufacturing Date Active 13 SP VALVE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 17 13 IPI VALVE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 ...

Page 71: ...506 4031 506 4031 506 4031 506 1 Post GA1587915 4031 507 4031 507 4031 507 4031 507 1 8 ON OFF Valve 15697 15697 15697 15697 1 9 16 in Flex Gas Line 17245B 17245B 17245B 17245B 1 10 Brass Fitting 17069 17069 17069 17069 1 11 Valve w Regulator Pre GA1587914 24033 24034 1 Post GA1587915 230 0710 230 0720 1 11 Variable Dexen Valve 750 500 750 501 1 12 Brass Connector 90 Flex 4021 045 4021 045 4021 04...

Page 72: ... 4031 550 Rev G 11 07 Service Parts Diagram 36 in Novus Circulating Fireplace DV Service Parts ND4236 SERIES Beginning Manufacturing Date 4 7 03 Ending Manufacturing Date Active 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ...

Page 73: ...97 1 13 Valve Assembly Pre GA1587914 4031 027 4031 028 1 Post GA1587915 4031 510 4031 511 4031 512 4031 513 1 14 Glass Frame Assembly 4000 052 4000 052 4000 052 4000 052 1 15 Screen Assembly 26804 26804 26804 26804 1 Screen Bracket 28159 28159 28159 28159 2 16 36 in Hood 4031 211 4031 211 4031 211 4031 211 1 17 Upper Grille Assembly 4031 082 4031 082 4031 082 4031 082 1 18 Lower Grille Assembly 40...

Page 74: ...s Diagram 36 in Novus Circulating Fireplace DV Service Parts ND4236 SERIES Beginning Manufacturing Date 4 7 03 Ending Manufacturing Date Active 13 SP VALVE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 17 13 IPI VALVE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 ...

Page 75: ...914 4031 506 4031 506 4031 506 4031 506 1 Post GA1587915 4031 507 4031 507 4031 507 4031 507 1 8 ON OFF Valve 15697 15697 15697 15697 1 9 16 in Flex Gas Line 17245B 17245B 17245B 17245B 1 10 Brass Fitting 17069 17069 17069 17069 1 11 Valve w Regulator Pre GA1587914 24033 24034 1 Post GA1587915 230 0710 230 0720 1 11 Variable Dexen Valve 750 500 750 501 1 12 Brass Connector 90 Flex 4021 045 4021 04...

Page 76: ... 4031 550 Rev G 11 07 Service Parts Diagram 42 in Novus Circulating Fireplace DV Service Parts ND4842 SERIES Beginning Manufacturing Date 4 7 03 Ending Manufacturing Date Active 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ...

Page 77: ...sembly Pre GA1587914 4031 027 4031 028 1 Post GA1587915 4031 510 4031 511 4031 512 4031 513 1 14 Glass Frame Assembly 4000 053 4000 053 4000 053 4000 053 1 15 Screen Assembly 25674 25674 25674 25674 1 Screen Bracket 28159 28159 28159 28159 2 16 42 in Hood 4031 212 4031 212 4031 212 4031 212 1 17 Upper Grille Assembly 4031 083 4031 083 4031 083 4031 083 1 18 Lower Grille Assembly 4031 079 4031 079 ...

Page 78: ...s Diagram 42 in Novus Circulating Fireplace DV Service Parts ND4842 SERIES Beginning Manufacturing Date 4 7 03 Ending Manufacturing Date Active 13 SP VALVE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 13 17 13 IPI VALVE ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 ...

Page 79: ...06 4031 506 1 Post GA1587915 4031 507 4031 507 4031 507 4031 507 1 8 ON OFF Valve 15697 15697 15697 15697 1 9 16 in Flex Gas Line 17245B 17245B 17245B 17245B 1 10 Brass Fitting 17069 17069 17069 17069 1 11 Valve w Regulator Pre GA1587914 24033 24034 1 Post GA1587915 230 0710 230 0720 1 11 Variable Dexen Valve 750 500 750 501 1 12 Brass Connector 90 Flex 4021 045 4021 045 4021 045 4021 045 1 13 Pus...

Page 80: ...lumn decorative faux front with black handles FFAC30 Arts Crafts style black column decorative faux front with black handles Model Description ND3933 Top rear direct vent standing pilot natural gas 39 framing width 33 viewing glass ND3933L Top rear direct vent standing pilot L P gas 39 framing width 33 viewing glass ND3933I Top rear direct vent natural gas Intellifire ignition system 39 framing wi...

Page 81: ...andles FFM36 Modernist style black column decorative faux front with black handles FFAC36 Arts Crafts style black column decorative faux front with black handles Model Description ND4842 Top rear direct vent standing pilot natural gas 48 framing width 42 viewing glass ND4842L Top rear direct vent standing pilot L P gas 48 framing width 42 viewing glass ND4842I Top rear direct vent natural gas Inte...

Page 82: ...82 Heatilator Novus DV 4031 550 Rev G 11 07 Arts Crafts Style Faux Front Modernist Style Faux Front Fixed Cabinet Style Arched Glass Doors Fixed Bi fold Doors ...

Page 83: ...DV 4031 550 Rev G 11 07 83 Center piece is not part of the refractory for the 3630 model TB36 Traditional Brick Refractory Center piece is not part of the refractory for the 3630 model HB36 Herringbone Brick Refractory ...

Page 84: ...84 Heatilator Novus DV 4031 550 Rev G 11 07 This page intentionally left blank ...

Page 85: ...Heatilator Novus DV 4031 550 Rev G 11 07 85 This page intentionally left blank ...

Page 86: ...86 Heatilator Novus DV 4031 550 Rev G 11 07 This page intentionally left blank ...

Page 87: ...inadequate ventilation or drafting caused by tight sealing construction of the structure air handling devices such as exhaust fans or forced air furnaces or other causes 5 use of fuels other than those specified in the Operating Instructions 6 installation or use of components not supplied with the Appliance or any other components not expressly authorized and approved by HHT and or 7 modification...

Page 88: ...000162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6006743 6019099 6048195 6053165 6145502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543698 6550687 6601579 6672860 6688302B2 6715724B2 6729551 6736133 6748940 6748942 6769426 6774802 6796302 68402...

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Heatilator ND3630I, Owner'S Manual

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