HearthStone 8030 Owner'S Manual Download

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Castleton Model 8030

Manual: 6400-40486

R: 5/30/2013

Castleton

(Model 8030)

Woodstove

OWNER'S MANUAL

Installation And

Operating Instructions

SAVE THIS OWNER’S MANUAL

FOR FUTURE REFERENCE

PLEASE READ THIS ENTIRE OWNER’S MANUAL BEFORE YOU INSTALL AND USE YOUR

NEW CASTLETON WOOD STOVE.

If this room heater is not properly installed, a house fire may result.

To reduce the risk of fire, follow the installation instructions.

Failure to follow these instructions can result in property damage, bodily injury, or even death.

Conforms to UL Std. 1482

Certified to ULC Std. S627

CONTACT LOCAL AUTHORITIES WITH JURISDICTION (BUILDING DEPARTMENT or FIRE

OFFICIALS), ABOUT PERMITS REQUIRED, RESTRICTIONS AND INSTALLATION

INSPECTION IN YOUR AREA.

Summary of Contents for 8030

Page 1: ... CASTLETON WOOD STOVE If this room heater is not properly installed a house fire may result To reduce the risk of fire follow the installation instructions Failure to follow these instructions can result in property damage bodily injury or even death Conforms to UL Std 1482 Certified to ULC Std S627 CONTACT LOCAL AUTHORITIES WITH JURISDICTION BUILDING DEPARTMENT or FIRE OFFICIALS ABOUT PERMITS REQ...

Page 2: ...Hearthstone Quality Home Heating Products Inc Castleton Model 8030 1 Intentionally Blank ...

Page 3: ...STIBLE SURFACE REQUIRED CLEARANCES 9 CHIMNEY CONNECTOR SYSTEMS AND CLEARANCES 11 OUTSIDE AIR SUPPLY 12 VENTING COMPONENTS CONFIGURATION REQUIREMENTS 13 INSTALLING IN A MOBILE HOME 18 OPERATION 19 CONTROLS AND FEATURES 19 CHOOSING FIREWOOD 20 BUILDING A FIRE 21 NORMAL OPERATION 22 MAINTENANCE 25 GLASS REPLACEMENT PROCEDURES 25 CREOSOTE FORMATION REMOVAL 26 GASKETS 26 GLASS 26 TROUBLESHOOTING 27 TRO...

Page 4: ...ns can result in fire property damage bodily injury and even death Install the stove in a safe open area away from traffic flow doors and hallways If possible try to install the stove near an existing chimney and chimney connector It is extremely important to install this stove with the proper clearance from combustible surfaces You can purchase specific connector pipe and special wall coverings a...

Page 5: ...us burning conditions in the stove Keep all such materials away from the stove Never use a wood grate or other device to elevate the fire Never allow logs in the firebox to hit the glass when the door is closed Never slam the door or use the door to force wood in to the stove Never over fire your stove See page 24 Never put articles of clothing or candles on a hot stove Never connect the stove to ...

Page 6: ... to page 26 At the End of Every Season Dismantle the chimney connector and clean it thoroughly Replace any pieces that show signs of rust or deterioration Inspect and if necessary clean your chimney Clean out the inside of the stove thoroughly Inspect all door gasket material and replace if worn frayed cracked or extremely hard EMERGENCY PROCEDURES If you have a stovepipe or chimney fire follow th...

Page 7: ...To 18 45 7cm Emissions 2 7 gph Burn Time Up to 8 hrs Heat Life Up to 10 hours Note The amount and weight of wood contained per cubic foot of firebox volume can vary from 10 to 25 lbs per cubic foot depending on type of wood moisture content packing density and other factors Stove Dimensions Height 27 1 2 69 8cm Width 25 1 2 64 7cm Depth 21 7 8 55 5cm Weight 464 lbs 210 kg Connector Size 6 152 mm d...

Page 8: ...e materials that are near the stove Combustibles include walls floor ceiling and chimney chase You must carefully consider the clearances to all of these combustibles before actually connecting your stove If the floor is made of combustible material then a non combustible floor protector is required between the floor and the stove An example of a non combustible floor protector is a hearth constru...

Page 9: ...mum floor protection must be met under the stove and extend beyond the stove as follows The minimum floor protection for US installations is 36 1 2in x 31 1 2in The minimum floor protection for installations in Canada is 44 1 2in x 37 1 2in Installations in Canada require 18 45 72 cm of floor protection on both side and front Rear clearance required only if stovepipe runs horizontally back above t...

Page 10: ...5 4cm Single Wall Connector With Rear Heat Shield 20 50 8cm 12 30 5cm 17 44 5cm 32 25 82 0cm 10 25 4cm Double Wall Connector No Rear Heat Shield 15 38 1cm 18 45 8cm 23 58 5cm 27 25 69 2cm 10 25 4cm Double Wall Connector With Rear Heat Shield 15 38 1cm 6 15 3cm 11 28 0cm 27 25 69 2cm 10 25 4cm Alcove W Dbl Wall Conn With Rear Heat Shield 14 35 6cm 17 43 2cm 26 25 66 8cm 10 25 4cm Alcove Clearances ...

Page 11: ...t Shield With Heat Shield Without Heat Shield A A A A 18 or More 12 30 5cm 18 45 8cm 6 15 3cm 18 45 8cm Less Than 18 16 40 7cm 22 55 8cm 10 25 4cm 22 55 8cm Direct Rear Exit 12 30 5cm 18 45 8cm 6 15 3cm 18 45 8cm For double wall pipe clearance to ceiling refer to pipe manufacturer specifications Rear Heatshield kit 90 68300 See Parallel Clearance to Combustibles for clearances to the sides of the ...

Page 12: ...himble minimum 24 gauge in thickness having two 1in air channels separated from combustibles by a minimum of 6in of glass fiber insulation Opening shall be covered and thimble supported with a sheet steel support minimum 24 gauge in thickness D Solid insulated listed factory built chimney length with an inside diameter 2in larger than the chimney connector and having 1in or more of insulation serv...

Page 13: ...n mind the need to avoid structural members of the house The outside air kit attaches to the underside of the stove Refer to the instructions provided with the kit for installation An adaptor for 4 duct is available if needed KIT 90 53308 Figure 6 Outside Air Kit Detail The International Residential Code IRC does not allow the outside air duct to terminate higher than the appliance Some building o...

Page 14: ...onnector is the stovepipe from the woodstove to the chimney The chimney connector stovepipe is 6 152 mm diameter 24 MSG or 25 MSG blued steel connector pipe Do not use aluminum or galvanized steel pipe they cannot withstand the extreme temperatures of a wood fire The thimble is a manufactured or site constructed device installed in combustible walls through which the chimney connector passes to th...

Page 15: ...stallation where the chimney passes through the wall behind the stove then up the outside of the residence Whenever possible choose an interior chimney An interior chimney heats up quickly and retains its heat thus promotes a better draft and discourages the formation of creosote An exterior chimney does not benefit from the warmth of the building so it typically operates at lower flue temperature...

Page 16: ...rial these keep the liner warmer for better performance Ensure any equivalent flue liner is a listed chimney liner system meeting type HT requirements or other approved material Interior chimney requirements Must have at least 2 51 mm clearance to combustible materials Must install fire stops at the spaces where the chimney passes through floors and or ceiling Any insulation material must be at le...

Page 17: ...Hearthstone Quality Home Heating Products Inc Castleton Model 8030 16 Figure 7 Typical Chimney Configurations ...

Page 18: ...Hearthstone Quality Home Heating Products Inc Castleton Model 8030 17 Figure 8 Chimney Height Requirements 3 0 MINIMUM 10 0 2 0 MINIMUM 3 0 MINIMUM 2 0 MINIMUM ...

Page 19: ...imney pipes 24 support box with built in starter section and trim any UL or ULC approved equipment is acceptable WARNING DO NOT INSTALL IN A SLEEPING ROOM IN A MOBILE HOME CAUTION MAINTAIN THE STRUCTURAL INTEGRITY OF THE MOBILE HOME WALLS FLOOR CEILING AND ROOF WHEN INSTALLING AND USING YOUR STOVE Burning any fuel other than wood in this unit could generate dangerous levels of carbon monoxide with...

Page 20: ...w to use them See Figure 11 For your own safety do not modify these features in any way We recommend you use fireplace gloves when the stove is in operation and hot Figure 11 Controls Features FRONT DOOR HANDLE The firebox door allows you to load wood into your stove a wood handle operates the door To open the door pull up on the handle and swing the door away from the stove To latch the door push...

Page 21: ... Content Common Name Lb cord MBTU cord High Osage Orange Hedge 4 728 32 9 Hickory Shagbark 4 327 27 7 Hop Hornbeam Ironwood 4 267 27 3 Beech Blue Ironwood 3 890 26 8 Birch Black 3 890 26 8 Locust Black 3 890 26 8 Hickory Bitternut 3 832 26 7 Locust Honey 3 832 26 7 Apple 4 100 26 5 Mulberry 3 712 25 8 Oak White 4 012 25 7 Medium High Beech European 3 757 24 Maple Sugar 3 757 24 Oak Red 3 757 24 As...

Page 22: ...20 minutes of operation The odor and smoke will end once the stove is cured The first few fires of the season may produce other odors from impurities that exist in the area immediately surrounding the stove Some potential impurities are cleaning solvents paint solvents cigarette smoke and soot from scented candles pet hair dust adhesives a new carpet and new textiles These odors will dissipate ove...

Page 23: ... the left to open the primary air control for a high rate of burn or move it to the right for a low rate of burn The air control does not close completely Note When opening the front door to reload or re arrange logs it is advisable to open the door just a crack pause for a moment then open the door completely This procedure allows the firebox to clear of smoke before the door is open fully In add...

Page 24: ...Hearthstone Quality Home Heating Products Inc Castleton Model 8030 23 Figure 13 AIR CONTROL POSITION ...

Page 25: ... finish ANY SIGNS OF OVER FIRING WILL VOID YOUR WARRANTY THE FRONT DOOR MUST REMAIN CLOSED WHEN IN OPERATION EXCPET FOR OPEN DOOR VIEWING WITH OPTIONAL SCREEN 90 69300 INSTALLED OR START UP AND LOADING REMOVAL AND DISPOSAL OF ASHES You can leave a thin layer of ashes in the firebox if preferred Allow fire to die down or go out completely It is important to prevent ashes from building up around the...

Page 26: ...all amount of anti seize compound in each one 7 Place the new glass onto the door Ensure sticker indicating the coated side is on the exterior face of the glass 8 Important Center the glass and ensure that the edges of the glass are parallel with the edges of the opening 9 Check glass position again centered and parallel then screw the glass retainer clips with the glass pads back on the door usin...

Page 27: ...ney sweep in your area your dealer may be a certified sweep We recommend that before each heating season you have the entire system professionally inspected cleaned and repaired if necessary GASKETS Replace door gasket material every two to three seasons or whenever it becomes deteriorated or loose depending on stove use If the door seal leaks a new gasket will ensure a tight seal and improve stov...

Page 28: ...lines are as follows An AIRTIGHT HOUSE The air supply infiltration to the interior of the house may be inadequate if your home is super insulated or especially well sealed This phenomenon of air starvation within the building is exacerbated if exhaust fans such as clothes dryers bathroom fans or cook stove exhaust fans are in operation within the home Outfitting your stove with the optional outsid...

Page 29: ...y of burns and avoid using poor quality or green wood UNCONTROLLED OR SHORT BURN Unsealed or Open Door Close the door tightly or replace the gaskets Excessive Draft Check the installation Operate at LOW BURN Install stovepipe damper Draft in excess of 0 1 wc should be corrected with a stovepipe damper s Extra Long Chimney Shorten the chimney Install stovepipe damper s Oversized Chimney Reline the ...

Page 30: ...acement Parts 5030 045 Hinge Bushing 5030 050 Hinge Pin Support 5030 055 Hinge Plate 5030 071 Secondary Combustion Tube 1 5030 072 Secondary Combustion Tube 2 5030 073 Secondary Combustion Tube 3 5210 2340 Tie Rod REPLACEMENT KITS AND ACCESSORIES 90 57210 BLOWER KIT 90 53300 OUTSIDE AIR KIT 90 68300 REAR HEAT SHIELD KIT 90 69300 SPARK SCREEN KIT 90 58300 GLASS KIT 90 58305 GASKET KIT 90 71100 DOOR...

Page 31: ...GISTRATION The Original Purchaser should complete their warranty registration on our website at http www hearthstonestoves com customer resources warranty registration NOTE FILLING OUT THE WARRANTY REGISTRATION FORM IS NOT REQUIRED AS A CONDITION OF WARRANTY COVERAGE OR HEARTHSTONE S PERFORMANCE ...

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