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HL-1000 Operator’s Manual

The Missing Link that Transfers Work from Man to Machine.

This operator manual has information for the HL-1000 machine plus optional upgrades.

Some illustrations and information may not pertain to your model.

Summary of Contents for HL-1000

Page 1: ...s Manual The Missing Link that Transfers Work from Man to Machine This operator manual has information for the HL 1000 machine plus optional upgrades Some illustrations and information may not pertai...

Page 2: ...ved by your employer Never make repairs without authorization and always refer to manuals before servicing If you suspect shipping damage please do not unpack instead take pictures and contact the shi...

Page 3: ...THE HAZARDS Watch for and read these special blocks You will find information about safety tips DRAWINGS On many pages you will find pictures as well as text to help you understand how to use your mac...

Page 4: ...HL 1000 3 The Missing Link that Transfers Work from Man to Machine HL 1000 TILLER HEAD VIN PLATE BATTERY BOX COVER TILLER HANDLE DRIVE WHEEL CAR ATTACHMENT MAST PICKING POINT...

Page 5: ...ds Before using the HL 1000 in the work area practice driving it without a load in a safe area until you are comfortable with maneuvering the HL 1000 Always be aware that this is equipment Hands or fe...

Page 6: ...ments specifically for their capacity GROSS VEHICLE WEIGHT The full weight of the vehicle minus attachment and load weights CHARGING VOLTAGE The required wall charger requirements 120 VAC required to...

Page 7: ...ause a moment before operating to allow the machine to boot up KEY IN UPRIGHT POSITION Turn the machine off by switching the key back left to the upright position Always turn the key off when machine...

Page 8: ...tiller handle from side to side Always travel with a load as close to the ground as possible Know the Hazards When driving make sure you know your turning radius and are clear of people and objects in...

Page 9: ...to warn people you are traveling coming to a doorway etc simply press the horn button and release This is not a constant on horn Know the Hazards Always be aware of your surroundings when operating ma...

Page 10: ...t in a shock hazard or even a machine fire The Operator s Daily Checklist can be found at the end of this manual and is available for printing Please check the OK box if things are fine or the blank b...

Page 11: ...nance checklist and keep a copy onsite The Required Maintenance Checklist has extra rows for adding your own required maintenance For example the machine will be used in a dirty area regular cleaning...

Page 12: ...machine Operators should not be under the influence of any drugs or alcohol when operating this machine All company safety protocols should be adhered to Usage outside of the intended purpose of the m...

Page 13: ...OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OPERATOR S INITIALS SUPERVISOR S INITIALS COMMENTS Items needing inspection replacement OPERATORS DAILY CHECKLIST WEEK BEGINNING ________________ 20____...

Page 14: ...TION ITEMS INITIAL 100 HOURS EVERY 6 MONTHS YEARLY OR EVERY HOUR METER OR 2000 ROTATIONS 4000 HOURS READING HL HD HLS HYDRAULIC POWER UNIT replace or clean air filter breather cap and suction strainer...

Page 15: ...Machine CUT SHEETS MANUALS Cut sheets and manuals may be found for the following parts Hydro Pump Electrical Interconnect Please note that not all parts may apply to your vehicle Cut sheets and additi...

Page 16: ...fication of the hose fittings Diagram A 4 6 With the cylinder fully retracted remove the Filler Breather Cap and fill the reservoir with hydraulic fluid to Full Line see fluid recommendations on page...

Page 17: ...series or Mobil Aero HF or HFA may be used in prolonged extreme cold environments Do Not Use Biodegradable Hydraulic Fluid with Buna seal Biodegradable Hydraulic Fluid is compatible with Viton seals o...

Page 18: ...2621 S Daimler Street Santa Ana CA 92705 Tel 949 752 8818 Fax 949 756 1520 w w w k t i h y d r a u l i c s i n c c o m 3 Hydraulic Schematic Diagram A 4 Form INST0001 NOV 2015...

Page 19: ...2621 S Daimler Street Santa Ana CA 92705 Tel 949 752 8818 Fax 949 756 1520 w w w k t i h y d r a u l i c s i n c c o m 4 Wiring Diagram Diagram A 5 Form INST0001 NOV 2015...

Page 20: ...sure requirements and speed limitation FILTRATION 1 For maximum pump and system component life the system should be protected from contamination at a level not to exceed 125 particles greater than 10...

Page 21: ...ough the breather cap opening you may see the fluid returning into the tank If you see any air pockets or aeration of the fluid please stop and allow the fluid to settle and continue to raise 2 3 of t...

Page 22: ...www HardyLifts com ELECTRICAL INTERCONNECT...

Page 23: ...ISTED C 5A O 1489 M C US LISTED C 5A O 1489 M C US LISTED C 5A O 1489 M C US LISTED C 5A O 1489 M C US LISTED C 5A O 1489 M C US LISTED C 5A O 1489 M C US LISTED C 5A O 1489 M C US LISTED C 5A O www H...

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