Lincoln SKF TLMR 101 Original Operating Instructions Download Page 1 | Manualshive

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EN

Version 03

Original Operating Instructions

Following Machinery Directive 2006/42/EC

TLMR 101 / 201 Lubricator

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Summary of Contents for SKF TLMR 101

Page 1: ...EN Version 03 Original Operating Instructions Following Machinery Directive 2006 42 EC TLMR 101 201 Lubricator ...

Page 2: ...being launched in the market Machinery directive 2006 42 EC EMC 2009 19 EC and 2004 108 EC RoHS II 2011 65 EC Applied standards DIN EN ISO 12100 2011 DIN EN 809 1 2011 DIN EN 61000 6 4 2007 DIN EN 61000 6 2 2005 In the case of modifications or alterations of the above mentioned machine not authorized by the manufacturer validity of this EC declaration of conformity will cease The person empowered ...

Page 3: ...right Integration of instructions LINCOLN GmbH All rights reserved Manufacturer and service address LINCOLN GmbH Heinrich Hertz Str 2 8 DE 69190 Walldorf Phone 49 0 6227 33 0 Fax 49 0 6227 33 259 E mail lincoln lincolnindustrial de www lincolnindustrial de www skf com lubrication LINCOLN Industrial One Lincoln Way St Louis MO 63120 1578 USA Phone 1 314 679 4200 Fax 1 8000 424 5359 www lincolnindus...

Page 4: ...1 Lubricators 18 3 2 Operation with PLC control system 18 4 Technical data 19 4 1 General technical data 19 4 2 Pressure diagrams 20 5 Delivery returns and storage 21 5 1 Delivery 21 5 2 Storage 21 5 3 Electrical devices 21 5 4 General notes related to the storage 21 6 Assembly 22 6 1 General information 22 6 2 Set up and attachment 22 6 3 Minimum assembly dimensions 23 6 4 Electrical connection 1...

Page 5: ... 8 2 Temporary shutdown 33 8 3 Shutdown and disposal 33 8 4 Disposal of the batteries 33 9 Maintenance 34 9 1 General information 34 9 2 Cleaning 34 9 3 Maintenance 34 9 4 Functional test 34 9 5 Inspection for damages 34 10 Malfunctions causes and remedies 35 10 1 Operating and error displays LED control printed circuit board 36 11 Spare parts 37 ...

Page 6: ...ols which warn of specific dangers to persons material assets or the environment next to all safety instructions in these operating instructions Please heed these instructions and proceed with special care in such cases Please for ward all safety instructions to other users Symbols Symbol Meaning Prompts an action Used for itemizing Refers to other facts causes or consequences Provides additional ...

Page 7: ...ond mph miles per hour gal gallon assy assembly hp horse power in inch Conversion factors incl including Length 1 mm 0 03937 in K Kelvin Area 1 cm 0 155 sq in kg kilogram Volume 1 ml 0 0352 fl oz kp kilopond 1 l 2 11416 pints US kW kilowatt Mass 1 kg 2 205 lbs l litre 1 g 0 03527 oz lb pound Density 1 kg cm 8 3454 lb gal US max maximum 1 kg cm 0 03613 lb cu in min minimum Force 1 N 0 10197 kp min ...

Page 8: ...vironmental protec tion must be observed and applied 1 2 General behaviour when handling the product o The product may only be used in awa reness of the potential dangers in pro per technical condition and according to the information in these instructions o Technical personnel must familiari ze themselves with the functions and operation of the product The specified assembly and operating steps a...

Page 9: ...c qualification requirements for technical personnel cannot be below those of the two standards mentioned above The operator of the final product is respon sible for assigning tasks and areas of responsibility and for the responsibility and monitoring of the personnel These areas must be precisely specified by the operator The personnel must be trained and instruc ted if they do not possess the re...

Page 10: ...epair work or any system modifications or system repairs WARNING Electric shock Performing work on products that have not been de energized may result in serious injury or death Assembly maintenance and repair work may only be perfor med on products that have been de energized by qualified technical personnel Electrical connections for the described product may only be established by qualified and...

Page 11: ...ust be depressu rized and secured against unauthorized activation o All work on electrical components may be performed only with voltage insulated tools o Fuses must not be bridged Always repla ce fuses with fuses of the same type o Ensure proper grounding of the product o Drill required holes only on non critical non load bearing parts o Other units of the machine the vehicle must not be damaged ...

Page 12: ...rts o Caused by inappropriate usage o Resulting from improper assembly configuration or filling o Resulting from improper response to malfunctions o Caused by independent modification of system components 1 11 Referenced documents In addition to these instructions the fol lowing documents must be observed by the respective target group o Operational instructions and approval rules o Instructions f...

Page 13: ... on moving parts if this cannot be avoided use flexible hose lines Life cycle start up operation Electric shock due to defective connection cable Check connection cable for damages Lubricating oil spraying out due to faulty component fitting line connection Tighten all components securely or using the specified torques Use hydraulic connections and lines suitable for the indicated pressures These ...

Page 14: ... environmental aspects must also be considered ATTENTION Observe the instructions from the machine manufacturer regarding the lubricants that are to be used The amount of lubricant required at the lube point is specified by the bearing or machine manufacturer It must be ensured that the required lubri cant volume is provided to the lubrication point The lubrication point may otherwise not receive ...

Page 15: ...erating condi tions Note that in rare cases there may be lubri cants whose properties are within permis sible limit values but whose other charac teristics render them unsuitable for use in centralized lubrication systems For example synthetic lubricants may be incompatible with elastomers ATTENTION Only lubricants approved for the product may be used Unsuitable lubricants can lead to failure of t...

Page 16: ...recauti onary measures during transport storage and processing Consult the safety data sheet from the lubricant manufacturer for information regarding transport storage processing and environmental hazards of the lubricant that will be used The safety data sheet for a lubricant can be requested from the lubricant manufacturer WARNING Risk of slipping and injury Leaking lubricant is hazardous due t...

Page 17: ...t to fix the drive unit 4 Battery holder 5 Control printed circuit board with green 5 1 and red 5 2 LED to display operating and error states and the two DIP switch blocks Cart 5 3 and TIME 5 4 The control printed circuit board is positioned in the drive unit and can be accessed by removing the bayonet plug 1 2 1 1 AA Lithium AA L i t h i u m TIME 1 ON DIP 2 3 4 CART 1 ON DIP 2 3 4 3 4 5 5 3 5 4 5...

Page 18: ...me consumption time of the cartridge The dispensing time of the cartridges can be set from 1 to 24 months 3 2 Operation with PLC control unit For special applications the TLMR can be driven also with an external control unit PLC The following rules apply for an operation of the TLMR with a PLC control unit o The TLMR must be switched ON via the DIP switch o The power supply is switched on and off ...

Page 19: ...1 TLMR 101 battery version Supply voltage 4 x 1 5 V AA Corresponding batteries are supplied with each cartridge Batteries have to be exchanged each time the cartridge is changed Afterwards carry out a reset Factory settings TLMR without with 120 ml cartridge cartridge Dispensing time 6 months 3 months Size of cartridge 380 ml 120 ml Reset OFF OFF Activated OFF OFF Nominal output Cartridge Cartridg...

Page 20: ...lubrication line in meters Ø 4 mm Ø 6 mm ATTENTION The pressure values stated in the diagrams are average valu es out of measurements with SKF lubrication greases of NLGI 2 These values are to be understood as reference valu es In addition to the shown context between temperature line length nominal diameter and the pressure resulting the reof there exists the possibility that in case of low tempe...

Page 21: ...er receipt of the shipment the product s must be inspected for damage and for completeness according to the shipping documents The packaging material must be preserved until any discrepancies are resolved 5 2 Storage SKF products are subject to the following storage conditions 5 3 Electrical devices o o Ambient conditions dry and dust free surroundings storage in well ventilated dry area o o Stora...

Page 22: ...ct the packaging material and any shipping braces e g plugs must be removed The packaging material must be preserved until any discrepancies are resolved 6 1 General information 6 2 Set up and attachment The product should be protected against hu midity and vibration and should be installed in an easily accessible position to ensure all other installations can be carried out without any problem Fo...

Page 23: ...or any disassembly of the product adhere to the minimum assembly dimensions 380 ml min fitting dimensions A Width 90 mm B Height 400 mm C Depth 110 mm 120 ml min fitting dimensions A Width 90 mm B Height 300 mm C Depth 110 mm A C B B Min fitting dimensions Fig 2 G1 4 D D 172 mm height of drive unit EN 6 Assembly ...

Page 24: ...tions may only be performed by qualified technical personnel Local connection con ditions and legal prescriptions e g DIN VDE must be adhered to 6 5 Pin assignment M 12 plug 6 6 Lubrication line connection The lubrication line must be connected in such way that there are not transmitted any forces to the product stressless connection 6 4 Electrical connection 12 24 VDC PIN Description 1 plus 3 min...

Page 25: ...ch as type designation order number etc To ensure that the loss of data due to an illegible type identification plate is avoided the characteristics should be entered in the Instructions Manual P No ____________________ Series ____________________ Voltage ________________VDC Type identification plate Fig 4 EN 6 Assembly ...

Page 26: ...t board it is necessary to remove the bayonet plug 1 2 and to remount it after completion of the works Turn the bayonet plug 1 2 anticlockwise by 90 Remove bayonet plug 1 2 with seal 1 3 After completion of the works Remount bayonet plug 1 2 with seal 1 3 Ensure that seal 1 3 is not damaged CART 1 ON DIP 2 3 4 TIME 1 ON DIP 2 3 4 90 Remove bayonet plug Fig 6 Check the seal Fig 7 1 2 Bayonet plug F...

Page 27: ...y 6 11 Activate deactivate the TLMR 6 12 Set the consumption time M Consumption time in months OFF TIME 1 ON DIP 2 3 4 TIME 1 ON DIP 2 3 4 TIME 1 ON DIP 2 3 4 TIME 1 ON DIP 2 3 4 3 M 6 M 2 M 1 M TIME 1 ON DIP 2 3 4 TIME 1 ON DIP 2 3 4 9 M 12 M TIME 1 ON DIP 2 3 4 TIME 1 ON DIP 2 3 4 18 M 24 M TIME 1 ON DIP 2 3 4 TIME 1 ON DIP 2 3 4 ON Activate deactive Fig 8 Set the consumption time Fig 9 EN 6 Ass...

Page 28: ...tches as shown in figures 10 till 13 white If not all DIP switches are required for an option these are not shown grey 120 ml 380 ml CART 1 ON DIP 2 3 4 CART 1 ON DIP 2 3 4 CART 1 ON DIP 2 3 4 CART 1 ON DIP 2 3 4 Serves to vent and to check the function after changing the cartridge ATTENTION Use the venting position only for a short time Permanent operation in this position will result in prematur...

Page 29: ... by hand until it stops Remove the cartridge Turn used cartridge 2 clockwise out of the TLMR Check sealing ring 1 5 replace defective sealing ring Turn in new cartridge as described and carry out the reset if necessary change the size of the cartridge or Turn protective screw 6 into the lubricator Switch off the TLMR Protective screw Fig 14 Closure screw Fig 15 Eliminate contamination Fig 16 Check...

Page 30: ...ATTENTION In the area of the mounting bores the bracket must not rest clear of the surface Otherwise bracket will be deformed and damaged Mount bracket to even surface only When mounting the bracket to hollow profiles line the bracket accordingly 3 D Mounting bores D distance between two holes 35 mm o o 2 x countersink screw M 6 x 20 DIN ISO 10642 o o 2 x washer DIN 125 A 6 4 o o 2 x nut M 6 A2 At...

Page 31: ...Lithium AA L i t h i u m 4 ATTENTION The screws 1 6 of the battery compart ment are undetachable Do not turn them out by force or by means of an electrical tool When changing the battery ensure correct orientation of the batteries in the battery holder pressure spring negative pole 1 6 1 6 1 6 1 6 Lid of the battery compartment Fig 22 Check cable Fig 23 2 EWC CODE 16 06 05 Li ion Batteries Disposa...

Page 32: ... checked Prior to commissioning ensure that o o the grease in the lubricant cartridge is suitable for the intended purpose o o the correct cartridge size is set o o the correct dispensing time is set o o the system has been ventilated o o a reset procedure has been carried out o o all electrical and hydraulic connections are correctly connected o o bayonet plug and if applicable the battery compar...

Page 33: ...al regulations and laws regar ding the disposal of contaminated equip ment must be observed The product can also be returned to the manufacturer for disposal in which case the customer is res ponsible for reimbursing the costs incurred The parts are recyclable 8 4 Disposal of the batteries Collect used batteries separately in a plastic bag that closes airtight Dispose of used batteries in accordan...

Page 34: ...eaning normally is not necessary 9 1 General 9 3 Maintenance The TLMR requires almost no maintenance Still when replacing a cartridge the TLMR should be checked for proper functioning and damages 9 4 Functional test Loosen lubricant feed line from TLMR Switch TLMR off and on again trig gering an additional lubrication cycle Repeat procedure if required Reinstall lubricant feed line 9 5 Inspection ...

Page 35: ...TLMR blocked Switch the TLMR on again The test of the storage program must lapse automatically i e the LEDs flash during 10 s following the sample Switch on process The red LED flashes following the sample Pause after overcurrent The red LED flashes following the sampe Pause after blockade TLMR works but does not dispense lubricant Air in the supply line Cartridge is empty Remove the supply line p...

Page 36: ...ering strokes assigned to the size of the cartridge is reached a pre empty warning is displayed LED display Green and red LEDs light up shortly every 8 5 seconds Pause after metering A pause after a metering process is displayed as follows LED display Green LED lights up shortly every 8 5 seconds Blockade signal error overcurrent A pause 2 hours after a blockade signal error overcurrent is display...

Page 37: ...material stainless steel 2 x countersink screw M 6 x 20 DIN ISO 10642 2x washer DIN 125 A6 4 2x hexagon nut M 6 A2 Closure plug spare parts kit Part no 541 34901 4 consisting of Closure plug assy incl seal Battery holder spare part Part no 541 34901 6 consisting of battery holder Sealing ring spare parts kit Part no 541 34901 5 consisting of self adhesive sealing ring EN 11 Spare parts 10 ...

Page 38: ...38 Notices ...

Page 39: ...39 Notices ...

Page 40: ...ards and worldwide product availability Important information on product usage All products from SKF may be used only for their intended purpose as described in this brochure and in any instructions If operating instructions are supplied with the products they must be read and followed Not all lubricants are suitable for use in centralized lubrication systems SKF does offer an inspection service t...

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