background image

Program Features

The DDC controller offers improved control through 
easy monitoring and adjustment of unit parameters 
by way of a lighted graphical display and a push-
button keypad. The controller also has the ability 
to communicate with a BMS (Building Management 
System) through protocols such as LonWorks®, 
BACnet® MSTP, BACnet® IP or Modbus. See Points 
List on page 26 for a complete list of BMS points.

Pre-Programmed Operating Sequences

The controller has been pre-programmed to offer 
multiple control sequences to provide tempered air. 
Factory default settings allow for easy setup and 
commissioning. The sequence parameters are fully 
adjustable. The controller is ready from the factory 
with pre-set operating sequences:

 •  

Outdoor Air Temperature Reset

 

The default operating sequence is supply 
air temperature control based on outdoor 
air temperature. The controller will monitor 
the outdoor air temperature and adjust the 
supply air temperature to provide comfortable 
conditions. This sequence provides simple and 
reliable control, reacting to changing outdoor 
air conditions. For more information, see the 
Sequence of Operation section of this manual.

 •  

Room Temperature Reset

 

If an optional room temperature sensor is 
installed, the controller will automatically change 
its operating sequence. Similar to the default 
sequence, the controller will adjust the supply air 
temperature to satisfy the room temperature set 
point. For more information, see the Sequence of 
Operation section of this manual.

An optional room dehumidistat can also be used for 
room humidity control for both operating sequences.

BMS Communication

With the addition of an optional BMS Communication 
card, the user can remotely adjust set points, view 
unit status points and alarms. The DDC controller is 
capable of communicating over several protocols:

 • BACnet MSTP
 • BACnet IP/Ethernet
 • LonWorks
 • Modbus

Internal Time Clock

The controller has an internal programmable time 
clock, allowing the user to add up to seven different 
occupancy schedules. The user may also add 
Holidays for additional energy savings.

Alarm Management

The DDC controller will monitor the unit conditions 
for alarm conditions. Upon detecting an alarm, the 
controller will record the alarm description, time, 
date, available temperatures, and unit status for user 
review. A digital output is reserved for remote alarm 
indication. Alarms are also communicated via BMS (if 
equipped).

Occupancy Modes

The DDC controller offers three modes of determining 
occupancy: a dry contact, the internal time clock 
or the BMS. If in the Unoccupied mode the unit will 
either be shut down, or will cycle on to maintain an 
adjustable unoccupied room temperature set point.

Remote Display Panel (Optional)

A touchpad display panel allows for remote 
monitoring and adjustment of parameters, allowing 
ease of control access without going outdoors.

Introduction

TAP v1.04
Version Date: June 1, 2011

1

DDC Controller for Tempered Air Products

Reference Guide for the DDC Controller

Please read and save these instructions. Read carefully before attempting to operate or maintain the product 
described. Protect yourself and others by observing all safety practices. Failure to comply with instructions 

could result in personal injury and/or property damage! Retain instructions for future reference.

Part #474706

DDC Controller for 

Tempered Air Products

®

®

Summary of Contents for 474706

Page 1: ...both operating sequences BMS Communication With the addition of an optional BMS Communication card the user can remotely adjust set points view unit status points and alarms The DDC controller is capable of communicating over several protocols BACnet MSTP BACnet IP Ethernet LonWorks Modbus Internal Time Clock The controller has an internal programmable time clock allowing the user to add up to sev...

Page 2: ... BMS or internal time clock Initial delay Factory mounted and wired dampers are powered if equipped Outdoor air exhaust air and recirculation air dampers Exhaust fan starts after a 10 second delay if equipped Supply fan starts 5 seconds after the exhaust fan Heating cooling and wheel operation page 3 UNIT STOP COMMAND OR DE ENERGIZED Supply fan exhaust fan tempering and wheel are de energized Outd...

Page 3: ...protection Cooling The cooling is controlled to maintain the supply temperature set point The mechanical cooling will be locked out when the outside air temperature is below the cooling lockout 55 F Chilled Water DDC controller will modulate a chilled water valve provided by others to maintain supply air set point Coil Freeze protection must be provided by others in the field Packaged DX Cooling S...

Page 4: ...n economizer mode is enabled and there is a signal for cooling the wheel will stop rotating to allow free cooling Modulate Wheel When economizer mode is enabled and there is a signal for cooling the wheel VFD modulates wheel speed to maintain the supply temperature set point Frost Control optional The DDC controller will activate the frost control method when the outdoor air temperature is less th...

Page 5: ...B2 B3 Commons Room Temperature Sensor Call for Dehumidification 24 VAC for Analog Outputs 24 VAC When Unit On Frost Control Enable Output to Supply Fan Output to Exhaust Fan 24 VAC from Supply Fan Proving Heating Enable Reversing Valve Compressor Output 1 Compressor Output 2 24 VAC Output to Dampers Alarm Dry Contact Energy Wheel Analog Output Heating Analog Output Cooling Analog Output Hot Gas Re...

Page 6: ...er button C To save the change press the Enter button until the cursor moves back to the upper left corner of the screen Prg Esc Escape Allows the user to exit the current menu jumping to the Main Menu Prg Esc Program Pressing the Prg Program button allows the user to enter the Main Program Menu Refer to pages 10 and 11 for Main Program Menu description Display Use Example of Parameter Adjustment ...

Page 7: ...em has exceeded the set number of run hours The unit has been operating for a period longer than the maintenance set point Alarm only Supply airflow Indicates a loss of airflow in the supply fan Alarm Shutdown Wheel Pressure Dirty Wheel High CFM Indicates a buildup of pressure across the energy wheel Alarm only Energy recovery wheel rotation Check wheel Indicates a wheel rotation failure Alarm onl...

Page 8: ...100 ON If equipped with a frost control method this screen will also display wheel pressure differential status A pressure status of high is an indication of frost accumulation Cooling status is displayed along with compressor operation if equipped This screen appears if a cooling option is provided Chilled Water The Cooling Control is directly proportional to the 0 10 VDC output signal 0 Cooling ...

Page 9: ...ter Control is proportional to the 0 10 VDC signal being sent to the indirect gas furnace controller located in the indirect gas control center The first stage is on at 1 Heater Control The furnace will then modulate proportionally from minimum to maximum capacity 0 0 VDC OFF 1 0 VDC MINIMUM TURNDOWN ENABLED 1 100 0 10 VDC FURNACE MODULATION Heat Pump Heating The Heater Control displays internal h...

Page 10: ...g Output Y1 Wheel Output vdc Information Greenheck Fan Code XXXXXXXXX00 Ver 1 04 Manual IOM 474706 Bios 5 12 Boot 4 03 Heating Override Heating Control Auto Heating 100 Service Password Insert service password PW1 0000 Supply Reset Limits Supply Min 55 0 F Supply Max 90 0 F Economizer Lockout Lockout econo when outside below 40 0 F Hysteresis 2 0 F Scheduler Schedule Time On Time Off Days Enabled ...

Page 11: ...l None BACnet Plugin Yes MAINTENANCE HOURS SYSTEM Run hours 0000h Set Point 0000h Reset to Zero No Unit Code Select DDC configur ation code here Code GWXXXXXXX00 Analog Input Outside Temperature Channel B1 Type NTC Offset F Value F Factory Setup Consult Factory Before Altering Compressor Timers Minimum ON s Minimum OFF s Between Stages s Hot Gas Setup Hot gas reheat coil minimum on off time 10minu...

Page 12: ...enu allows the user to view and adjust temperature related parameters This screen displays the current supply air set point This screen does not appear if a BMS is directly setting the supply air set point This screen displays the current supply air set point determined by the controller The supply set point is reset either by outdoor air temperature or room temperature if installed The user may a...

Page 13: ...d band above and below the lockout set point Example If Lockout 55 F cooling is locked out below 53 F and enabled above 57 F outside air temperature The controller will lockout heating when the outdoor air temperature is above the heating lockout set point Factory Default 70 F This screen only appears if the unit the unit is equipped with heating There is a built in hysteresis of 2 F which prevent...

Page 14: ...low supply air temperature limit If the unit supply air temperature falls below Supply Air Low Limit for a period of Alarm Delay the unit will shut down and an alarm will be signaled The purpose of the supply low limit is to protect the building and contents from cold supply air It is NOT designed to protect the air handling unit If the unit does not have chilled water CW or hot water HW coils it ...

Page 15: ...holidays can be set Holidays must be reconfigured each year To manually control I O values go to the Service menu Overrides Similar screens appear for all controller inputs and outputs This screen is an example of a recorded alarm The unit conditions are displayed for past alarm events The date time temperatures and unit status are recorded To clear recorded alarms press Prg Esc and Prg Esc simult...

Page 16: ...etwork A pLAN can consist of up to 32 devices in different combinations but a maximum of 31 controllers When viewing this screen from a remote display the user is able to change which controller s menu should be displayed Unit Address The pLAN address of the controller the display is currently accessing Switch to unit The pLAN address of the controller the display would like to access Board Switch...

Page 17: ...ulating hot gas reheat option was provided with the unit When the Hot Gas Reheat Loop Control is in the MANUAL mode use the arrow buttons to vary the reheat output This screen allows the user to override the hot gas reheat operation This screen only appears if On Off hot gas reheat option was provided with the unit When the Hot Gas Reheat Loop Control is in the MANUAL mode us the arrow buttons to ...

Page 18: ...ore details The BMS Config menu allows the user to view and alter BMS protocol settings If the BMS protocol is BACnet or Modbus additional screens allow further configuration See below for details To access the BMS Config sub menu enter the service password Default 1000 This screen allows the user to select the BMS protocol All BMS protocols require a communications card installed in the SERIAL CA...

Page 19: ...Cnet IP card has been installed the default parameters can be changed via the controller display The card is in DHCP mode from the factory Once communication is established the user can enter static IP parameters To view current parameters 1 Power on controller and allow several minutes to initialize 2 Go to BMS Config menu and view BACnet Read Write screen 3 Change Function to Read and Update to ...

Page 20: ...brate sensor probes with an offset value Similar screens are available for remaining sensor probes This screen allows the user to change the Service Level password PW1 This screen allows the user to SAVE and RESTORE the default parameters stored in memory If the user would like to save their settings move the cursor to the SAVE position and change to YES This will save all of the current parameter...

Page 21: ... for units connected on a pLAN For BACnet LonWorks or Modbus parameters go to Service BMS Config This screen allows the user to alter the FIELD CARD Modbus settings The FIELD CARD is used for peripheral device control pCOe Expansion Module The Modbus settings should only be changed with factory guidance The I O Configuration menu allows adjustment of all controller inputs and outputs This menu is ...

Page 22: ...rovided with the unit The number of stages displayed is equal to the number of non modulating compressors Factory default compressor rotation is LIFO Last In First Out Compressor rotation can not be changed on units equipped with Digital Scrolls Hot Gas Reheat or Heat Pump This screen allows adjustment of the Cooling PI control loop This screen only appears if cooling option was provided with the ...

Page 23: ...ypically only be used if the supply air temperature is too cold This screen allows the user to enable the heater for reheat purposes This screen appears if a heating option was provided and the unit does NOT have hot gas reheat OR a heat pump If it is desired that the heater be used to reheat the air off of the cooling coil when in dehumidification adjust this screen so the heater is ENABLED for r...

Page 24: ...emp Control This screen only appears if a Room Temp Sensor is wired to controller terminals B4 and BC4 The controller utilizes a PI loop control for supply reset based on room temp This allows for less sporadic changes in supply air temperature resulting in a smooth reaction to changing conditions To speed up reaction time decrease the integration time For slower reaction time increase the integra...

Page 25: ...to restore back to the original Factory default parameters Restoring to the original default parameters will result in a non customized controller The user should not restore to these settings unless instructed by the factory This screen allows the user to change the Manufacturer Password PW2 This screen allows the user to adjust what temperature units the controller should display and whether the...

Page 26: ...ital R W Reset alarms command 10013 12 D012 Occupied Unoccupied 37 7 nv o i OccUnocc 95 Digital R W Occupied unoccupied command 0 occupied 1 unoccupied 10021 20 D020 Off Alarm 38 nvoGlobalAlarm 95 Digital R Global alarm indication active when there is at least one alarm 39 nvoAlarms 83 Alarms 10022 21 D021 Off Alarm bit0 nvoSupplyFanAlm Digital R Supply airflow proving alarm 10023 22 D022 Off Alar...

Page 27: ...ut type go to Manufacturer I O Configuration You will have to enter the Manufacturer password Default 1000 At the very end of the menu are the I O Config screens for the pCOe analog inputs The pCOe analog inputs are set up as Carel NTC temperature probes default from the factory The analog inputs can be also be set for the following input types 0 1VDC 0 20mA 4 20mA or 0 5VDC If selected as anythin...

Page 28: ...ing Press the Prg Esc ALARM button to review and clear unit alarms Enter the DATA LOGGER menu to view previous alarms Controller resets itself or is not on Check the supply voltage to the controller at terminals G G0 The board requires 24VAC Check the 24VAC transformer in the unit control center Menus are locked with a password The factory default Manufacturer Password 1000 The factory default Ser...

Page 29: ...push button located on the BACnet MSTP card while powering the controller back on 2 Continue to hold the button while watching the Status LEDs Wait for the Status LEDs to blink red slowly and release before the third slow flash 3 Wait for about one minute for the factory parameters to be loaded To view the current parameters go the BMS Config menu within the controller by pressing the Prg Esc key ...

Page 30: ...128 1 0 12 TCP IP Setup DNS 1 193 168 001 001 DNS 2 193 168 001 001 Type IP BACnet Read Write Function Read Update Yes Cycle unit power to confirm write command G Service c BMS Config The communication card is located in the Serial Card port on the face of the controller The card includes two sets of LED lights for communication troubleshooting Status LED Indicates the status of communication betw...

Page 31: ...____________________________________ _________________________________________________ Date___________________ Time______________ AM PM Notes ___________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ Date__________...

Page 32: ...d motors furnished by Greenheck prove defective during this period they should be returned to the nearest authorized motor service station Greenheck will not be responsible for any removal or installation costs As a result of our commitment to continuous improvement Greenheck reserves the right to change specifications without notice Phone 715 359 6171 Fax 715 355 2399 E mail gfcinfo greenheck com...

Reviews: