GDS ThermaRoll 55 Installation Instructions Manual Download

Page: 1 / 28

ThermaRoll 55 Roller Garage Door

Installation Instructions

For residential doors

HEAVY -

LIFT WITH

CAUTION!

YOUR SAFETY

FIRST!

Read this booklet

carefully before

installing your door

2020 V1

Summary of Contents for ThermaRoll 55

Page 1: ...ThermaRoll 55 Roller Garage Door Installation Instructions For residential doors HEAVY LIFT WITH CAUTION YOUR SAFETY FIRST Read this booklet carefully before installing your door 2020 V1 ...

Page 2: ...rrel assembly attachment Page 10 Head plate Preparation Page 11 Fixing the door guides Head plates Page 11 Installing the Manual Override Page 12 Installation of Curtain into Guides Page 12 Installation Connection of Board Motor Direction Page 13 Attachment of Curtain to Axle Page 18 Commissioning and Setting Somfy Motor Limits Page 19 Additional Rollixo Set Up and Connecting Additional Devices Pa...

Page 3: ...hese instructions invalidates the warranty Before you begin the fitting of the door read and fully understand all of the instructions thoroughly These doors meet all relevant safety requirements when installed according to these fitting instructions Both one and two car doors are installed in the same manner Damage to the garage door due to improper handling installation or improper adjustment of ...

Page 4: ...engineer following these instructions Only original parts are used No additional objects are attached to the door Regular and appropriate maintenance checks are performed For further details on the product warranties please contact us IMPORTANT INFORMATION CE MARKING OPERATING WARRANTY GENERAL OPERATING INFORMATION RECOMMENDED SERVICE PERIOD WARRANTY LIFE CYCLES CE MARKING To comply with the Machi...

Page 5: ...with proper operation Before unpacking your door confirm opening measurements as well as headroom and side room clearance to ensure door will fit Ensure that the site is clear and that all fixing surfaces are free from loose plaster or masonry Ensure the opening has no irregularities that could damage or mark the box or curtain PRE INSTALLATION CHECKS STRUCTURAL CONDITIONS ENSURE THAT THE AREA ARO...

Page 6: ...ide 1 The door box endplates and curtain 2 The barrel guides and handcrank Two packages Box curtain guides barrel override crank control box and instructions unwrapped and ready for installation INCLUDES Somfy Control Box Override label Power Cord LED Bulb 2 x Keygo Transmitters Guide Bungs Information Label for Fixing to the Guide Cable Grip Screws for Mounting Board ...

Page 7: ...hrink wrapped pack attached to barrel 5 Guide Rails 66mm with brush inserts fitted 6 Curtain running guide inserts 7 Curtain with bottom slat factory fitted wired safety edge spiral cable and direct connect locking straps connectors 8 Curtain endlocks 9 Left hand endplate 10 Right hand end plate 11 Barrel assembly with auto locks and motor 12 Motor end 13 Dummy end 14 90º half box pre fitted to en...

Page 8: ...own first Place box on the floor against the opening where the door is to be fitted ensure overlap is equal on each side and mark a plumb line A up each wall at the outside edge of the box This is your outside edge of guide mark Fit base of guide level with the highest point of the floor surface DO NOT fit guide in recess left by removal of timber frame A IMPORTANT FLOOR IS FLAT AND LEVEL Floor Fl...

Page 9: ...m fixing holes through the guide channel box section starting 100mm from the bottom and space evenly thereafter your last hole should be 100mm from the top of the guide Note which face of the guide is to be fitted to the wall Spacing legs and or the saw cut away from fixing wall Now enlarge the fixing holes to 12mm on the Inside face of the guide section to allow access to the fixings and accept t...

Page 10: ... washers Ensure the over ride is at the correct exit angle 45º Attach the non drive end to the endplate by extending and pushing the dummy end up tight to the endplate over the spigot Ensure the locking tabs push out when extending the dummy end to prevent this retracting back into the barrel Attach the 4mm rivet to the barrel to secure the dummy end in position 1 2 3 The axle can be assembled on ...

Page 11: ...using appropriate fixings through the pre drilled fixing holes Additional fixings may be required depending on the structural integrity MONKEY FUR PLACEMENT The 90º box is being fitted it will be necessary to secure to the head to prevent any marking of the door curtain while in operation Ensure any fixing used is countersunk and that screw heads do not protrude to avoid damage to door curtain You...

Page 12: ...F CURTAIN INTO GUIDES 1 Cover the barrel and rings with the protective bubble wrap from the curtain 2 Lift coiled curtain up level with axle requires 2 people and feed the safety edge terminal block over the barrel then feed the bottom of the curtain over the barrel into guide 3 Slowly unroll curtain and gently lower down to floor NB Do not allow the curtain to free fall over the axle as this will...

Page 13: ...pre programmed into the Rollixo RTS Quick connect mains supply cable motor and accessories Universal solution to suit all needs Wireless wired optical resistive safety edge Somfy RDO manual over ride motor Quick simple installation The setting and diagnostics interface makes it simple Real time feedback during the commissioning phase Motor safety brake safety edge photo cells Motor direction limit...

Page 14: ... must be taken to ensure the straight edge of the door meets with the straight edge of a floor extending into the guides especially when removing posts holes must be filled level with the floor Failure to do so will result in air light gaps false activations of the safety edge etc Page 4 This quick guide provides basic installation and commissioning guidance based on the Somfy Rollixo RTS controll...

Page 15: ... the LED s come on briefly and then go out Prog This is normal if the safety edge transmitter has not been paired to the Rollixo RTS yet OR Rollixo Quick GuideHW_A5_02 indd 5 12 07 17 14 02 The safety brake jumper is pre fitted to terminals 5 and 6 Hard wired safety edge connection Se c SafetyEdge Stop KeySwitch 5 6 7 8 9 10 11 1 Brown Brown Brown White White White Green Green Green Dipswitch 4 re...

Page 16: ...y cable and con nect the the mains supply 3 4 2 1 Prog STOP Refit the courtesy light cover 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP If the motor LED comes on check the safety brake or link connection If the safety edge LED comes on the safety edge transmitter has not been recognised Prog 3 4 2 1 Prog STOP Prog Prog Prog Prog Prog All the LED s come on briefly and then go out Prog This is normal if the ...

Page 17: ...g STOP Prog Prog 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP OR 3 4 2 Prog 3 4 2 1 Prog 3 4 2 1 Prog 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP OR 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP on 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP motor on left side yellow up limit motor on right side white up limit Prog 3 4 2 1 Prog STOP 3 4 2 1 OR 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP on 3 4 2 1 Prog S...

Page 18: ...forcements The correctly attached Autolock curtain Slide the two components together so they interlock to secure Autolocks are pre installed to the barrel Top Slat re enforcements are pre fitted to the top slat Attach the Autolocks to the top slat re enforcement 1 2 3 ...

Page 19: ...te the motor set up procedure The motor safety brake LED goes out and the safety edge LED comes on Rollixo Quick GuideHW_A5_02 indd 7 12 07 17 14 02 Fine tuning the bottom limit Press and hold the DOWN button to move the door to the desired bottom limit position use the UP Down buttons to fine tune the door to the desired position Press the top limit button in ensur ing the limit button is fully o...

Page 20: ...e button on the Keygo RTS keyfob that you want to control the Rollixo RTS controller with until the Prog LED on the Rollixo RTS controller flashes and then goes out 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP 20 mm max 3 4 2 1 Prog 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP Rollixo Quick GuideHW_A5_02 indd 8 12 07 17 14 02 ...

Page 21: ...UNlock the panel Failure to do so will enable consumer to operate programming mode this is potentially dangerous 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP Rollixo Quick GuideHW_A5_02 indd 9 12 07 17 14 02 simultaneously on the control panel until all the indicator lights flash Alarm operation The alarm is triggered for 2 minutes if the bottom rubber seal is compressed...

Page 22: ...iday mode The door must be closed to activate this mode To activate deactivate holiday mode press the Prog STOP button until the 4 indicator lights flash rap idly for 2 seconds When holiday mode is active each time a licked control programming interface or remote con trol is pressed indicator lights 1 2 3 and Prog start flashing for 2 seconds Holiday mode parameter setting ON OFF Comments Dipswitc...

Page 23: ...0 11 Contact Shared NO contact 12 13 24 Vdc 0 Vdc 24V 3 5 W orange light output Maximum 4 W bulb 14 15 24 Vdc 0 Vdc TX cell 24 V power supply Transmitting photoelectric cell Reflex photocell power supply 16 17 18 19 20 24 Vdc 0 Vdc Shared Contact Test output RX cell 24 V power supply Cell safety input NC Cell safety test output Receiving photoelectric cell power supply Reflex photocell self test 2...

Page 24: ...2 1 Prog STOP 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP motor on left side yellow up limit motor on right side white up limit ols and ce and Is the floor level Top Bottom limits set Up Stop Down working correctly with Courtesy light Does safety edge activate when it hits an obstruction When closed is the rubber edge uniform and not deformed Is the Alarm active Do all the accessories an...

Page 25: ...s the red motor light 1st light flash If trying to send a command from a key fob do you hear a click and the motor light and Prog light flash Fuse blown normal fuse failure relating to the motor or light bulb Replace the fuse in the black fuse holder with spare housed below The control unit is completely dead and no response is registering with the control The fuse within the plug has possibly blo...

Page 26: ...TAIN DOES NOT OCCUR TEMPERATURE CHANGES MAY CAUSE THE DOOR CURTAIN TO DEFLECT SUFFICIENT LINTEL CLEARANCE MUST BE ALLOWED TO MITIGATE THIS EVENTUALITY BOX SUPPORTS ARE AN AIDE TO KEEP THE BOX FREE FROM THE CURTAIN BEHIND A SUPPORTED LINTEL THEY ARE NOT SUFFICIENT TO SUPPORT AND PROTECT THE BOX UNDER A LINTEL TOP TIP MANY INSTALLERS USE A TIMBER HEADER ACROSS THE SPAN OF THE OPENING AT THE TOP AND ...

Page 27: ...27 ...

Page 28: ... Email info gdsdoors eu Web www gdsdoors eu Garage Door Systems reserves the right to alter specifications to design and manufacture without notification All specifications are correct at time of publication errors and omissions excepted HEAVY LIFT WITH CAUTION YOUR SAFETY FIRST Read this booklet carefully before installing your door ThermsRollFIT 09 20 ...

Search results

Summary of Contents for ThermaRoll 55

Reviews:

Related manuals for ThermaRoll 55

Brands by name

Popular brands

GDS ThermaRoll 55, Installation Instructions Manual

Search results

Summary of Contents for ThermaRoll 55

Reviews:

Related manuals for ThermaRoll 55

Brands by name

Popular brands