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Global Installation Manual for

GCL System Integration Technology

Photovoltaic Module

Version：GCLSI_2016.V1

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Summary of Contents for GCL-C6/60

Page 1: ...Global Installation Manual for GCL System Integration Technology Photovoltaic Module Version GCLSI_2016 V1 ...

Page 2: ...mer Safety and Transport Mechanical Installation Electrical Installation Grounding Bypass Diodes and Block Diodes Maintenance 02 02 03 04 10 11 12 13 CONTENTS GCL System Integration Technology Co Ltd Bringing Green Power to Life 01 ...

Page 3: ...ture reference care and maintenance and in case of sale or disposal of the Modules GCSI shall not be responsible for any loss arising from installation operation use or maintenance of the Modules which is not complying with the guidance of this manual including breakdown or damage of the Modules or any other expenses incurred Any customer shall not get any patent or authorization of the patent whe...

Page 4: ...rs concentrated sunlight onto Modules Do not lift the module by grasping the junction box Do not use any sharp object with Modules Do not directly apply pressure on the glass surface or backsheet of Modules Must use both hands to carry Modules Do not touch the surface of the coated glass with bare hands Ensure all contacts and the operating environment are clean and dry Keep all the Modules and el...

Page 5: ... or regular shade will cause damage to the module which will void GCLSI s warranty Do not place install or use Modules at the places where combustible gas is easily generated or gathering The straight line distance between the installation site and coastline shall not be shorter than 1 km unless there is a written approval from GCLSI or an engagement specified in the contract Modules in the same s...

Page 6: ... not exceed the roof area Besides the roof must be properly sealed to prevent leaks When installing Modules to a pole the selected mounting structure and pole shall be able to withstand the expected wind load and snow load in the area Make sure Modules are not subject to wind or snow loads exceeding the maximum load permitted by GCLSI and not subjected to excessive force due to the thermal expansi...

Page 7: ...n holes on its own frame as shown in Figure 1 Clamping system Use suitable clamps to fix the Module on the support frame as shown in Figure 2 Figure 1 Figure 2 Figure 3 M8不锈钢螺栓 M8不锈钢螺母弹簧垫圈平垫圈安装夹组件安装支架图 2 图 3 M8不锈钢螺栓 M8不锈钢螺母弹簧垫圈平垫圈安装夹组件安装支架图 2 图 3 GCL System Integration Technology Co Ltd Bringing Green Power to Life 06 Module Module M o u n t i n g S t r u c t u r e M o u n t i n g S t ...

Page 8: ...hnology Co Ltd Bringing Green Power to Life 07 2400Pa Permissible clamp Permissible clamp Use 4 mounting holes Use 4 mounting clips Use 4 mounting clips Use 4 mounting clips Use 6 mounting clips Use 8 mounting holes Permissible clamp Permissible clamp Permissible clamp Permissible clamp Permissible clamp 3800Pa 5400Pa Snow Loads Only Mounting hole system Clamping system Attachment to the long fram...

Page 9: ...mp Permissible clamp Use 4 mounting clips Use 4 mounting clips Use 4 mounting clips Use 6 mounting clips孔 Permissible clamp Permissible clamp 2400Pa 3800Pa 5400Pa Snow Loads Only GCL System Integration Technology Co Ltd Bringing Green Power to Life 08 Mounting hole system Clamping system Attachment to the long frame Clamping system Attachment to the short frame Insertion system Insertion system In...

Page 10: ... 1640 1658 1945 1956 1968 2568 40 40 40 40 6 6 941 941 958 970 NA NA NA NA NA NA NA NA NA NA 990 1176 1176 1428 1350 1676 1928 1676 11 11 11 11 35 35 35 35 22 5 21 5 27 23 36 5 18 5 2 3 4 5 6 B C D E F G H No Weight kg Figure 5 Front View Side View Frame Section Table 2 XXX refers to Module Power Index Unite mm Barcode Grounding hole 8 9X14Mounting hole Back View GCL System Integration Technology ...

Page 11: ...pen the lock nuts of the connector Make sure that the connectors are clean dry and fully connected A click sound should be heard when fully connected otherwise it may lead to electric arc sparks which will damage the connector or cause a fire All electrical components should have ratings equal or greater to the system rating Do not exceed the maximum of system voltage marked on the module label Un...

Page 12: ...05oC Make sure the electric components such as the connectors and inverters are off state during the installation To reduce lightning damage the loop area should be kept as small as possible when laying cables It is recommended to use fuses in each string When connected in series the maximum number of the Modules are determined by the system design inverter type and environment shown in Figure 6 W...

Page 13: ...iate grounding electrode It is recommended to use lugs to connect the grounding cables If it is only mechanically connected to a grounded module without bolts and nuts the mounting system should be grounded as well First peel the grounding cable to a proper length withot damage to the metal core Then insert the peeled cable into the lug tighten the screw As shown in Figure 8 connect the lug to the...

Page 14: ...n t have the function of backswing protection block diodes installed between the battery and the Module can prevent the reverse current from damaging the Module Bypass Diodes and Block Diodes GCL System Integration Technology Co Ltd Bringing Green Power to Life 13 The grounding bolts must be made of stainless steel and be used in the specified grounding holes First make the M3 5 stainless steel bo...

Page 15: ...l the Module connectors are connected clean and without damage or corrosion When disassembling the connectors must make sure all the components are working well otherwise the connectors shall be replaced Damage on the connector will cause water leakage The tightening torque of the nut should be 1 5 N m 3 N m Use opaque material to completely cover the modules during repair to avoid electric shock ...

Page 16: ...GCL System Integration Technology Co Ltd Add 3F GCL Energy Center No 28 Xinqing Road SIP Suzhou Jiangsu China Tel 86 512 6983 2860 Fax 86 512 6983 2777 Web www gclsi com Bringing Green Power to Life ...

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