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© 2004 by UniRac, Inc. 

All rights reserved.

Pub 040625-3ii

July 2004 

UniRac welcomes input concerning the accuracy and user friendliness of 

this manual. Please write to 

[email protected].

Series 5001 Single Row 3-Inch Pole Top

with SolarMount™ HD Rails

Installation Manual 524

U.S. and other patents pending.

Thank you for purchasing a UniRac. Please review this 
manual com plete ly before proceeding.

This rack is intended for a 3-inch Schedule 40 steel 
pole (O.D. 3 

1

/

2

 inches).

Assembly order is not critical. Work from the pole 
outward or attach PV modules to rails before mount-
ing the array to the pole.

The installer is solely re spon si ble for:

•  complying with all applicable building 

codes, including any that  supercede these 
instructions;

•  pole installation appropriate to local wind and 

soil conditions;

•  using only UniRac parts and installer-supplied 

parts as specifi ed by UniRac (substitution of 
parts will void the warranty);

•  installing all electrical aspects of the PV array.

Parts List

                                                                       Wrench              Recommended
Part                                              Qty.                  size                  torque (ft-lbs)

SolarMount rail                              2
Cross pipe                                    1
Pole clamp                                    2
Pole cap                                        1

Hexhead bolt, 

7

16

˝                        4                    

5

8

˝ 30

Lock washer, 

7

16

˝                          4

Nut, 

7

16

˝                                      4                   

9

16

˝ 30

Saddle                                           2
U-bolt, 

3

8

˝                                    2

Flange nut, 

3

8

˝                               4                   

9

16

˝ 30

Module mounting clip                     4*
Module bolt, 

1

4

˝                            4*                 

7

16

˝ 15

Flange nut, 

1

4

˝                               4*                 

7

16

˝ 15

*Per module to be mounted. Series 5001 racks include clips and hardware to mount 2 to 6 modules.

Caution

Stainless steel hardware can seize up, a process 
called galling. To sig nifi   cant ly reduce the like li hood 
of galling, apply a small drop of anti-seize lubricant 
to the threads of all  bolts before installation.  
Anti-seize lubricants are readily available in auto 
parts and hardware stores. In their absence, any 
lubricant will reduce chances of galling.

Note: Parts are illustrated in exploded views (pp. 2–4).

Summary of Contents for PoleTops 5001 Series

Page 1: ...oil conditions using only UniRac parts and installer supplied parts as specified by UniRac substitution of parts will void the warranty installing all electrical aspects of the PV array Parts List Wrench Recommended Part Qty size torque ft lbs SolarMount rail 2 Cross pipe 1 Pole clamp 2 Pole cap 1 Hexhead bolt 7 16 4 5 8 30 Lock washer 7 16 4 Nut 7 16 4 9 16 30 Saddle 2 U bolt 3 8 2 Flange nut 3 8 ...

Page 2: ...xample will require greater in ground pole depth and concrete volume Poles taller than 6 feet above ground require that the depth of the hole be increased Signifcantly taller poles may require a larger pole diameter than called for in these installation instructions If in doubt consult a professional civil engineer who is familiar with local soil conditions and wind load requirements 1 Dig the hol...

Page 3: ...htly This is not intended to be the final tilt angle Tighten the U bolt flange nuts enough to keep the rails in place during module installation when the assembly will be temporarily out of balance Cross pipe Saddle SolarMount HD heavy duty rail Rail cross section A Distance between rails outer edges A equals distance between module mounting hole centers minus 1 inch ...

Page 4: ...haser under any circumstances If within the specified Warranty period the Product shall be reasonably proven to be defective then UniRac shall repair or replace the defective Product or any part thereof in UniRac s sole discretion Such repair or replacement shall completely satisfy and discharge all of UniRac s liability with respect to this limited Warranty Under no circumstances shall UniRac be l...

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