Garage Door Systems ThermaRoll 77 Installation Instructions Manual Download

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ThermaRoll Roller Garage Door

Installation Instructions

For residential doors

HEAVY -

LIFT WITH

CAUTION!

YOUR SAFETY

FIRST!

Read this booklet

carefully before

installing your door

2020 V1

Summary of Contents for ThermaRoll 77

Page 1: ...ThermaRoll Roller Garage Door Installation Instructions For residential doors HEAVY LIFT WITH CAUTION YOUR SAFETY FIRST Read this booklet carefully before installing your door 2020 V1 ...

Page 2: ...e 11 Endplate plate Preparation Guide Endplate Fixing Page 13 Manual Override Fitting Page 14 Installation of Curtain into Guides Stop Fitting Page 14 Installation Connection of Board Motor Direction Page 15 Attachment of Curtain to Axle Page 20 Commissioning and Setting Somfy Motor Limits Page 21 Setting Econom Motor Limits Page 22 Additional Rollixo Set Up and Connecting Additional Devices Page ...

Page 3: ...hese instructions invalidates the warranty Before you begin the fitting of the door read and fully understand all of the instructions thoroughly These doors meet all relevant safety requirements when installed according to these fitting instructions Both one and two car doors are installed in the same manner Damage to the garage door due to improper handling installation or improper adjustment of ...

Page 4: ...engineer following these instructions Only original parts are used No additional objects are attached to the door Regular and appropriate maintenance checks are performed For further details on the product warranties please contact us IMPORTANT INFORMATION CE MARKING OPERATING WARRANTY GENERAL OPERATING INFORMATION RECOMMENDED SERVICE PERIOD WARRANTY LIFE CYCLES CE MARKING To comply with the Machi...

Page 5: ...re with proper operation Before unpacking your door confirm opening measurements as well as headroom and side room clearance to ensure door will fit Ensure that the site is clear and that all fixing surfaces are free from loose plaster or masonry Ensure the opening has no irregularities that could damage or mark the box or curtain PRE INSTALLATION CHECKS STRUCTURAL CONDITIONS ENSURE THAT THE AREA ...

Page 6: ...e INCLUDES Somfy Control Box Manual Hand Crank Override Direction Label Power Cord LED Bulb 2 x Keygo Transmitters Guide Bungs Conical Stops Information Label for Fixing to the Guide Cable Grip Screws for Mounting Board The wrapped curtain is shipped inside the door box for full and half box doors Doors with no roll box have the end plates at one end of the package The wrapped barrel guides and ha...

Page 7: ...in shrink wrapped pack attached to barrel 5 Guide Rails 70mm or 95mm with brush inserts fitted 6 Curtain with bottom slat factory fitted wired safety edge spiral cable and direct connect locking straps 7 Curtain endlocks or webbing pre fitted 8 Left hand endplate 9 Right hand end plate 10 Barrel assembly with lock rings pins safety brake and motor 11 Motor end 12 Non drive end with safety brake 13...

Page 8: ...ox on the floor against the opening where the door is to be fitted ensure overlap is equal on each side and mark a plumb line A up each wall at the outside edge of the box This is your outside edge of guide mark Fit base of guide level with the highest point of the floor surface DO NOT fit guide in recess left by removal of timber frame A IMPORTANT FLOOR IS FLAT AND LEVEL Floor Floor Guide Guide ...

Page 9: ...2040mm exclude plastic end locks when measuring 100mm to above dimension 100mm This is your overguide width TOTAL 2140mm Opening Width 2000mm Overguide width 2140mm opening width 2000mm TOTAL OVERLAP 140mm TOTAL OVERLAP 2 outside edge of guide from edge of opening 70mm Door curtain width cut slat dimension mm exclude plastic end locks when measuring 100mm if end locked curtain 100mm 92mm if webbed...

Page 10: ... top of the guide On 360mm head plate Drill 7mm fixing holes through the guide channel box section starting 130mm from the bottom and space evenly thereafter your last hole should be 130mm from the top of the guide Note which face of the guide is to be fitted to the wall Spacing legs and or the saw cut away from fixing wall Now enlarge the fixing holes to 12mm on the Inside face of the guide secti...

Page 11: ...d point 45º for Somfy and Econom motors except for external over ride vertical see separate instructions supplied with the external over ride Please note on 360mm boxes the over ride position is always vertical IMPORTANT Ensure the opposite end of the barrel is raised to a similar position Check the override position of the motor to ensure it exits the headplates as shown in the three diagrams 1 C...

Page 12: ... to do this Extend the shaft into the pre fitted safety brake 4 When shaft at non drive end has been located within the safety brake you can then position the motor mounting plate fully on the 4 x pre fitted bolts on opposite endplate and secure with 4 nyloc nuts provided using a 10mm socket 5 LOCK OFF THE NON DRIVE END SHAFT USING A POZI SCREWDRIVER ENSURING THAT THE LOCKING COLLAR IS TIGHT AGAIN...

Page 13: ...e pre drilled fixing holes Additional fixings may be required depending on the structural integrity MONKEY FUR PLACEMENT Where the optional 90º box is being fitted it will be necessary to secure to the head to prevent any marking of the door curtain while in operation Ensure any fixing used is countersunk and that screw heads do not protrude to avoid damage to door curtain You have the option to f...

Page 14: ...illips screw and washer except for external over ride vertical see separate instructions supplied with the external over ride INSTALLATION OF CURTAIN INTO GUIDES AND FITTING OF STOPS 1 Cover the barrel and rings with the protective bubble wrap from the curtain 2 Lift coiled curtain up level with axle requires 2 people and feed the safety edge terminal block over the barrel then feed the bottom of ...

Page 15: ...pre programmed into the Rollixo RTS Quick connect mains supply cable motor and accessories Universal solution to suit all needs Wireless wired optical resistive safety edge Somfy RDO manual over ride motor Quick simple installation The setting and diagnostics interface makes it simple Real time feedback during the commissioning phase Motor safety brake safety edge photo cells Motor direction limit...

Page 16: ... must be taken to ensure the straight edge of the door meets with the straight edge of a floor extending into the guides especially when removing posts holes must be filled level with the floor Failure to do so will result in air light gaps false activations of the safety edge etc Page 4 This quick guide provides basic installation and commissioning guidance based on the Somfy Rollixo RTS controll...

Page 17: ...ED s come on briefly and then go out Prog This is normal if the safety edge transmitter has not been paired to the Rollixo RTS yet OR Rollixo Quick GuideHW_A5_02 indd 5 12 07 17 14 02 The safety brake jumper is pre fitted to terminals 5 and 6 Pre wired block Control panel connector Push to fit Pre wired block in place Hard wired safety edge connection Se c SafetyEdge Stop KeySwitch 5 6 7 8 9 10 11...

Page 18: ...y cable and con nect the the mains supply 3 4 2 1 Prog STOP Refit the courtesy light cover 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP If the motor LED comes on check the safety brake or link connection If the safety edge LED comes on the safety edge transmitter has not been recognised Prog 3 4 2 1 Prog STOP Prog Prog Prog Prog Prog All the LED s come on briefly and then go out Prog This is normal if the ...

Page 19: ...rog STOP 3 4 2 1 Prog STOP OR 3 4 2 Prog 3 4 2 1 Prog 3 4 2 1 Prog 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP OR 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP on 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP motor on left side yellow up limit motor on right side white up limit Prog 3 4 2 1 Prog STOP 3 4 2 1 OR 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP on 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP 3 4 ...

Page 20: ...in the ring 3 Aligning the locking strap with the lock ring hole and insert the connecting pin 4 Secure the sliding lock clips against the connecting pin Secure with the connecting pin provided Align the locking strap with the lock ring hole SOMFY MOTOR ATTACHING CURTAIN TO AXEL 1 2 3 3 3 4 ...

Page 21: ...hite up limit Press the motor Up end limit button IN to set the Open Up limit position Left hand motor Right hand motor OR 3 4 2 1 Prog STOP motor on left side white down limit motor on right side yellow down limit Left hand motor installation Right hand motor installation Yellow button Open Up White button Open Up White button Close Down Yellow button Close Down Press and hold the DOWN button to ...

Page 22: ...on check that the motor barrel is travelling in a downward direction Keep the down button pressed until the motor stops on its own If the motor direction is incorrect press and hold the STOP button until the door jogs up and down the direction has been revered check again Check the position of the lock ring hole with the locking strap if the motor needs to travel more to make the connection possib...

Page 23: ...e appropriate open limit screw to the negative position press the up button again and repeat as necessary until the door does stop at least 6 inches below the desired stop position Once this has happened turn the appropriate limit screw to the positive and press and hold the up button repeat as necessary until you have reached the desired up open position Adjust the limit switch as necessary until...

Page 24: ...Prog STOP 3 4 2 1 Prog STOP on 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP motor on left side yellow up limit motor on right side white up limit Prog Prog Briefly press the PROG button until the door jogs to compete the motor set up procedure The motor safety brake LED goes out and the safety edge LED comes on Rollixo Quick GuideHW_A5_02 indd 7 12 07 17 14 02 Page 7 Pre...

Page 25: ...o UNlock the panel Failure to do so will enable consumer to operate programming mode this is potentially dangerous 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP Rollixo Quick GuideHW_A5_02 indd 9 12 07 17 14 02 simultaneously on the control panel until all the indicator lights flash Alarm operation The alarm is triggered for 2 minutes if the bottom rubber seal is compress...

Page 26: ...iday mode The door must be closed to activate this mode To activate deactivate holiday mode press the Prog STOP button until the 4 indicator lights flash rap idly for 2 seconds When holiday mode is active each time a licked control programming interface or remote con trol is pressed indicator lights 1 2 3 and Prog start flashing for 2 seconds Holiday mode parameter setting ON OFF Comments Dipswitc...

Page 27: ...0 11 Contact Shared NO contact 12 13 24 Vdc 0 Vdc 24V 3 5 W orange light output Maximum 4 W bulb 14 15 24 Vdc 0 Vdc TX cell 24 V power supply Transmitting photoelectric cell Reflex photocell power supply 16 17 18 19 20 24 Vdc 0 Vdc Shared Contact Test output RX cell 24 V power supply Cell safety input NC Cell safety test output Receiving photoelectric cell power supply Reflex photocell self test 2...

Page 28: ...2 1 Prog STOP 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP 3 4 2 1 Prog STOP motor on left side yellow up limit motor on right side white up limit ols and ce and Is the floor level Top Bottom limits set Up Stop Down working correctly with Courtesy light Does safety edge activate when it hits an obstruction When closed is the rubber edge uniform and not deformed Is the Alarm active Do all the accessories an...

Page 29: ...he barrel into position with the sliding carriage on the motor end with the dual wheels at the top Insert the shaft into safety brake on the non drive endplate Re insert the stud on motor side endplate to stop the carriage coming out of the tracks as it slides back There are two positions select the most suitable for roll size Fit the black spacing blocks as detailed below to prevent curtain rub F...

Page 30: ...TAIN DOES NOT OCCUR TEMPERATURE CHANGES MAY CAUSE THE DOOR CURTAIN TO DEFLECT SUFFICIENT LINTEL CLEARANCE MUST BE ALLOWED TO MITIGATE THIS EVENTUALITY BOX SUPPORTS ARE AN AIDE TO KEEP THE BOX FREE FROM THE CURTAIN BEHIND A SUPPORTED LINTEL THEY ARE NOT SUFFICIENT TO SUPPORT AND PROTECT THE BOX UNDER A LINTEL TOP TIP MANY INSTALLERS USE A TIMBER HEADER ACROSS THE SPAN OF THE OPENING AT THE TOP AND ...

Page 31: ...s the red motor light 1st light flash If trying to send a command from a key fob do you hear a click and the motor light and Prog light flash Fuse blown normal fuse failure relating to the motor or light bulb Replace the fuse in the black fuse holder with spare housed below The control unit is completely dead and no response is registering with the control The fuse within the plug has possibly blo...

Page 32: ...garagedoorsystems co uk Web www garagedoorsystems co uk Garage Door Systems reserves the right to alter specifications to design and manufacture without notification All specifications are correct at time of publication errors and omissions excepted HEAVY LIFT WITH CAUTION YOUR SAFETY FIRST Read this booklet carefully before installing your door ThermsRollFIT 01 21 ...

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