Gage Bilt GB731OSSH Original Instructions Manual Download

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GB731OSSH

ORIGINAL INSTRUCTIONS

INSTALLATION TOOL

GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE

MAIL US FOR A DISTRIBUTOR NEAR YOU.

44766 Centre Court, Clinton Twp., MI. 48038 USA

Ph: +1 (586) 226

1500 Fax: +1 (586) 226

1505

[email protected] / www.gagebilt.com

GAGE BILT

MADE in USA

Summary of Contents for GB731OSSH

Page 1: ...STALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...ons 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB731OSSH 8 How to use the GB731OSSH 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Troubleshooting 13 Overhaul 14 16 Parts Lists 17 18 DEXRON III Oil Safety Data SDS 19 Nose assembly selection chart Accessories 20 24 ...

Page 3: ...uent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING MERCHAN...

Page 4: ...the maximum efficiency At 90 psi 6 2 bar of air pressure the GB731OSSH does not exceed 81 5 dB A and consumes 16 SCF cycle 4 53 L cycle The air inlet is provided with 1 4 18 female pipe thread for accepting the user s air hose fitting Nose Assemblies that were designed for the Model 352 Installation Tool mount directly on the GB731OSSH without the use of an adapter The GB731OSSH comes with 8 feet ...

Page 5: ...N TOOL DESCRIPTION OF FUNCTIONS Actuator Handle Assembly Head Cylinder Assembly Air Inlet Lever Assembly Air Line Hydraulic RETURN Hose Hydraulic PULL Hose Handle Split Hanger Image may not reflect actual tool Bleed Screw Bleed Screw ...

Page 6: ...Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a comfortable...

Page 7: ...n assembly is then directed through the valve sleeve and exhausted out of the bottom of the tool Simultaneously the piston rod assembly connected to the air piston assembly is also moving down forcing hydraulic oil up and into the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are a...

Page 8: ...there is adequate clearance for tool and operator hands CAUTION Do not use beyond the design intent The tool is shipped with a red plastic plug in the air inlet connector The connector has a 1 4 18 female pipe thread to accept user air hose fitting The tool comes with oil and is ready to use 1 Remove red plastic shipping plug from Swivel A 249 air inlet and screw in your quick disconnect air fitti...

Page 9: ...e protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners ...

Page 10: ...embly for damage Replace Repair if necessary See Overhaul pgs 14 16 for tool repair Inspect hoses and couplings for wear damage and leaks Replace Repair if necessary See hydraulic thread preparation below Verify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary Cycle the tool several times to assure there are no leaks during...

Page 11: ... in head cylinder assembly 731912 to rear until you achieve 350 8 9 mm see B dim on pg 12 from full forward position Stretch entire tool out in a horizontal position across table or floor 9 Attach handle split 700326 to air line 704311 and secure handle split 700326 to hydraulic hoses A 1437 See hydraulic thread preparation pg 10 10 Remove button head cap screw 402482 and stat o seal S572 from hol...

Page 12: ...ce B H C S 402482 and stat o seal S572 on rear hole of head cylinder assembly 731912 and torque 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 9 Connect air supply cycle tool ten times 10 Check stroke of 600 15 24 mm using instructions a thru c and diagrams below We recommend using dial calipers a With the actuator lever assembly 704343 released check dimension A b Holding actuator lever assembly...

Page 13: ...le diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN ACTUATOR LEVER ASSEMBLY 704343 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks should be replaced 5 AI...

Page 14: ...er lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing the following instructions and parts list on pg 14 18 Use extreme care during disassembly and re assembly not to mar or nick any smooth surface that comes in contact with seals Before installing seals always apply a good lubricant such...

Page 15: ...om the handle split 700326 2 Insert a 5 8 open end wrench adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 Remove wrench Unthread and remove the actuator assembly air 704130 with fingers from the handle split 700326 INSTALLING ACTUATOR ASSEMBLY AIR 704130 1 Apply Teflon tape onto threads of actuator assembly air 704130 one to two wraps 2 Thread the ...

Page 16: ...assembly 704121 slide piston rod assembly 731333 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 704118 7 With packing plug 704118 removed power cylinder 731237 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 731237 To reassemble the handle assembly 722132 1 Reverse the above procedure being ce...

Page 17: ...17 REV 6 22 GB731OSSH INSTALLATION TOOL PARTS LIST NOTE Use nut 352211 in place of existing nut 71114 on nose assembly Attach nut 352211 using Allen wrench A 291 supplied with tool ...

Page 18: ...18 REV 6 22 GB731OSSH INSTALLATION TOOL PARTS LIST ...

Page 19: ...unds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques...

Page 20: ...UAB08 204D 37OS 1 8 4A 204D 27OS 4A 204D 37OS 5 32 5A 204D 27OS 5A 204D 37OS 3 16 6A 204D 27OS 6A 204D 37OS 1 4 SMLS08 204D 27OS SMLS08 204D 37OS 13 64 ASP06 204D 27OS ASP06 204D 37OS 17 64 ASP08 204D 27OS ASP08 204D 37OS 21 64 ASP10 204D 27OS ASP10 204D 37OS 1 8 MBC04 204D 27OS MBC04 204D 37OS 5 32 MBC05 204D 27OS MBC05 204D 37OS 3 16 MBC06 204D 27OS MBC06 204D 37OS 13 64 GS8 204D 32OS GS8 204D 4...

Page 21: ...nd custom kits tailored to your needs Contact us for more information Grip Gage 269G3 For CHERRYMAX and CHERRYLOCK rivets Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS and blind fasteners Sold Separately Gage Bilt also supplies pin collar swage inspection gages to certify swage installation Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately Image may not reflect actual gage Fill ...

Page 22: ... 4 800 21 35 kN 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available GB731SH Stroke 600 15 24 mm Hand held weight 2 25 lbs 1 02 kg Entire tool weight 10 5 lbs 4 76 kg Pull load 4 800 21 35 kN 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available Split Riveter Tool Backpacks For 5ft hose Split System Tools Sold Separately GB731 Stroke 600...

Page 23: ...23 REV 6 22 GB731OSSH INSTALLATION TOOL This page intentionally left blank ...

Page 24: ...old Separately Installation of 5 32 3 8 LGP collars Contact Gage Bilt for more information Images may not reflect actual tools Collar Feeder Cartridges Available in 4 and 8 Lengths Contact Gage Bilt for more information Sold Separately Installation of 5 32 3 8 LGP collars Contact Gage Bilt for more information SAFER COLLAR INSTALLATION INCREASE PRODUCTIVITY ELIMINATE FOD REDUCE FASTENER COSTS QUIC...

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