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Evaporative Emissions    

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The EVAP running loss system leak test: 

utilizes intake manifold vacuum to test the system and involves several stages. 

Evaporative Emission System 

  

 

 

Principles of Operation

 

Evaporative Emission (EVAP) Canister Purge Valve

 

The EVAP canister purge valve is controlled by the powertrain control module (PCM). The EVAP canister purge valve controls the flow of fuel vapors from the EVAP 
canisters to the engine intake manifold during various engine operating modes. The EVAP canister purge valve is normally closed. 

Evaporative Emission (EVAP) Canisters

 

SECTION 310-00: Fuel System 

2004 Freestar/Monterey Workshop Manual 

DIAGNOSIS AND TESTING 

Procedure revision date: 07/31/2003

Special Tool(s)

Worldwide Diagnostic System (WDS) 
418-F224 
 
New Generation STAR (NGS) Tester 
418-F052, or equivalent scan tool

Evaporative Emission System Leak Tester 
310-F007 (134-00056) or equivalent

Item

Part Number

Description

1

9030

Fuel filler cap

2

9C052

Fuel tank pressure sensor

3

9B190

RIU limit vent valve

4

9C915

Evaporative emission canister purge valve

5

9F945

Canister vent solenoid

6

9B328

Evaporative emission dust separator

7

9D653

Evaporative emission canister

8

9002

Fuel tank

9

9B593

Fuel vapor vent valve

10

9189

Fuel filler pipe check valve

Page 1 of 8

2004 Freestar/Monterey Workshop Manual

10/9/2010

http://www.fordtechservice.dealerconnection.com/pubs/content/~WS4W/~MUS~LEN/20/...

Summary of Contents for 2004 Freestar

Page 1: ...uel System 2004 Freestar Monterey Workshop Manual DIAGNOSIS AND TESTING Procedure revision date 07 31 2003 Special Tool s Worldwide Diagnostic System WDS 418 F224 New Generation STAR NGS Tester 418 F0...

Page 2: ...lt occurs the EVAP system monitor is reset to NO and a diagnostic trouble code DTC is set in the PCM memory After the DTC is repaired the vehicle drive cycle must be completed to reset the monitor in...

Page 3: ...Fuel vapor control valve tube assembly EVAP canister tube EVAP canister purge outlet tube GO to Pinpoint Test D Excessive fuel odor Canister vent solenoid Evaporative emissions canisters Fuel vapor co...

Page 4: ...to A8 A7 CHECK FOR LEAKS IN THE COMPLETE EVAP SYSTEM Connect the Evaporative Emission System Leak Tester to the EVAP test port Key in ON position Close the canister vent solenoid Refer to Canister Ven...

Page 5: ...old and the following components EVAP canister purge valve EVAP canisters fuel vapor vent valve assembly fuel tank vapor tube assembly Check for damaged fuel tank or fuel filler pipe Is a concern with...

Page 6: ...ly evident Yes REMOVE any contamination or foreign material around fuel vapor hoses and tubes REPAIR the hoses tubes or components as necessary After all visual concerns are repaired GO to C2 No GO to...

Page 7: ...epair verification drive cycle REFER to Evaporative Emission Repair Verification Drive Cycle in this section No GO to D5 D5 TEST EVAP CANISTERS FOR TUBE OR FUEL VAPOR VENT VALVE ASSEMBLY BLOCKAGE Disc...

Page 8: ...the Evaporative Emission System Leak Tester to the fuel filler pipe Attempt to pressurize the EVAP system to 3 48 kPa 14 inches H2O Does the pressure drop immediately Yes CARRY OUT the evaporative em...

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