Firegear Kalea Bay OFP-60LECO-N Installation And Operating Instructions Manual Download

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IF YOU CANNOT READ OR UNDERSTAND THESE INSTALLATION INSTRUCTIONS

DO NOT ATTEMPT TO INSTALL OR OPERATE THIS APPLIANCE

Warning:

For Outdoor Use Only

INSTALLATION PRECAUTION

This fireplace requires a minimum 18-square inches (per side) of cross ventilation.

Failure to provide proper ventilation can void the warranty.

MODELS

MH# 60069

Natural Gas

Description

OFP-36LECO-N

36” Open Front Fireplace

OFP-48LECO-N

48” Open Front Fireplace

OFP-60LECO-N

60” Open Front Fireplace

OFP-72LECO-N

72” Open Front Fireplace

DO NOT DISCARD. THIS MANUAL

HAS IMPORTANT OPERATING AND

MANTENANCE INSTRUCTIONS.

LEAVE WITH THE HOMEOWNER

MODEL:
SERIAL #:

Kalea Bay

Outdoor Gas Fireplace

Installation and Operating Instructions

Summary of Contents for Kalea Bay OFP-60LECO-N

Page 1: ...ilation Failure to provide proper ventilation can void the warranty MODELS MH 60069 Natural Gas Description OFP 36LECO N 36 Open Front Fireplace OFP 48LECO N 48 Open Front Fireplace OFP 60LECO N 60 Open Front Fireplace OFP 72LECO N 72 Open Front Fireplace DO NOT DISCARD THIS MANUAL HAS IMPORTANT OPERATING AND MANTENANCE INSTRUCTIONS LEAVE WITH THE HOMEOWNER MODEL SERIAL Kalea Bay Outdoor Gas Firep...

Page 2: ...ther appliances Any LP cylinder not connected for use shall not be stored in the vicinity of this or other appliances WARNING Do not leave unattended during use Do not use for cooking Follow all gas leak procedures in this manual prior to operation WARNING Improper installation adjustment alteration service or maintenance can cause injury of property damage Read the installation operating and main...

Page 3: ...Heavy rains high humidity and the presence of moisture can contribute to this process 1 This appliance is configured from the factory only as Natural gas It appliance can be converted to LP gas 2 Do not place Propane LP supply tanks inside any unapproved structures Locate propane tanks outdoors if unsure 3 This fireplace is to be used only outdoors in a well ventilated space and shall not be used ...

Page 4: ...nd Windshield 24 25 Flame Height 25 Programming Optional Remote Controls 25 Operation Operating Lighting Instructions 26 Replacement Parts 27 Replacement Parts List 28 Gas Conversion Natural Gas to LP Gas 29 31 Fireplace Maintenance 32 Troubleshooting 33 34 Optional Accessories 35 Warranty 36 TABLE OF CONTENTS Fuels used in gas fired appliances and the products of combustion such as fuels contain ...

Page 5: ...n each end of the fireplace See Fig 3 page 6 10 Never fill the cavity under and around the valve box with any material this is air space necessary for ventilation 11 Only non combustible materials i e metal studs and cement board should come in direct contact with any part of the fireplace Underneath area should be non combustible or a flat level combustible surface according to the clearances spe...

Page 6: ...er installation See burner pan removal below in Fig 2 INSTALLATION PRECAUTIONS FRAMING After framing is complete place the fireplace into position and secure it with the side nailing flanges Next install cement board securing it to the metal studs and fireplace The framing provides for a flush fit up to the opening of the fireplace DO NOT PROTRUDE INTO THE FIREPLACE OPENING WITH CEMENT BOARD Fig 1...

Page 7: ...quid Propane Gas should be done by a qualified installer service agency or gas supplier This appliance must be isolated from the gas supply piping system by closing its manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than psig 3 5kPa WARNING Proper clearances from combustible construction materials must be maintained from all side...

Page 8: ...As a result your Btu s may vary slightly from Table 1 specifications NOTE These fireplaces come shipped as Natural Gas models only There is an LP conversion kit available as an accessory Ensure you order the specific conversion kit for your model fireplace Table 1 shows the applicable information if converting to Liquid Propane LP gas See page 29 IMPORTANT It is permissible to reverse the burner p...

Page 9: ...required for the amount of BTU s for a new gas line installations If you are using an existing gas line you must take into consideration the existing gas line capacities to ensure you will have proper pressure This chart is for reference only we recommend you consult with a Licensed Plumber Gas Fitter or NFPA54 National Fuel Gas Code current edition for more details Length of Pipe in Feet 1 2 3 4 ...

Page 10: ...er 2 77139 FG Control Box Assembly 1 VCS ECOBBUEXT120 120 extension wire harness for battery pack 1 BATTC C size batteries 4 36 73230 48 74230 60 75230 72 76230 Windshileld parts box includes all items listed below 1 76119 Glass Holder Right 1 76124 Glass Holder Left 1 77129 8 32x Phillips pan screw SS 11 36 73131 48 74131 60 75131 72 76131 Hood 1 36 KB 36 73120 48 KB 36 73120 60 KB 60 73120 72 KB...

Page 11: ...ible Side Wall I Clearance To Combustible Ceiling OFP 36LECO N 40 36 37 16 16 11 8 6 42 OFP 48LECO N 52 48 37 16 16 11 8 6 42 OFP 60LECO N 64 60 37 16 16 11 8 6 42 OFP 72LECO N 76 72 37 16 16 11 8 6 42 Fig 6 Single sided fireplace clearance to combustibles See Table 3 Fig 7 Open front fireplace mantel clearances FRONT VIEW TOP VIEW END VIEW E E C 6 20 F D A B G Bottom Finish Fin Hood Typ Each Side...

Page 12: ...lace refer to Table 4 SINGLE SIDED FRAMING DIMENSIONS WITH METAL STUDS Table 5 Fireplace framing dimensions NOTE This fireplace requires metal studs for framing WOOD STUDS ARE NOT PERMITTED A B Metal Studs Metal Studs Metal studs shown in gray Bottom Support Fin Hood C Metal Studs Metal Studs Front NOTE This outdoor fireplace is not a load bearing fireplace All finishing materials must be supporte...

Page 13: ...Kalea Bay Outdoor Fireplace REV 4 17 19 Page 13 SEE THROUGH FIREPLACE DIMENSIONS FRAMING AND CLEARANCES SECTION ...

Page 14: ...To Combustible Side Wall I Clearance To Combustible Ceiling OFP 36LECO N 40 36 37 16 16 11 8 36 42 OFP 48LECO N 52 48 37 16 16 11 8 36 42 OFP 60LECO N 64 60 37 16 16 11 8 36 42 OFP 72LECO N 76 72 37 16 16 11 8 36 42 Fig 11 See through fireplace clearance to combustibles See Table 6 I H END VIEW S I D E W A L L CEILING FLOOR 11 Back Front This fireplace ships from the factory as a single sided fire...

Page 15: ... FRAMING DIMENSIONS WITH METAL STUDS Table 7 Fireplace framing dimensions NOTE This outdoor fireplace is not a load bearing fireplace All finishing materials must be supported by the surrounding structure and not rely on the fireplace itself A B Metal Studs Metal Studs Metal studs shown in gray Bottom Support Fin Hood C Metal Studs Metal Studs Top view showing lip using non combustible facing mate...

Page 16: ...wer VCS ECOBBUEXT32 VCS ECOBBUEXT32 VCS ECOBBUEXT120 Fig 14 Overview of fireplace wiring to control box Note The fireplace is provided with 10 feet of wire If you require a longer length an optional 10 foot wire harness 77116 VCS ECOBBUEXT120 are available in replaemet parts section WIRING TO CONTROL BOX ...

Page 17: ...ng from inside the junction box and make it difficult to reinstall Step 6 Install the control box mounting plate into framing members finish material and secure into place Replace the mounting plate flush with wall materials or allow for depth of wall material to slide under the four corners of the plate The mounting plate will then be flush with the wall Fig 15 Control box with 8 x 8 cover face p...

Page 18: ...e connetor into the female connector then carefully install the battery pack drawer back into the control box Move the nylon latch over edge of the battery box drawer to secure it into place See Fig 18 Note Careful not to pinch the wires when installing the battery box drawer back into the control box CONTROL BOX INSTALLATION Step 7 Feed the wire harrness 77113 up to the control box and attach the...

Page 19: ...s independent of the other MODULE BATTERY PACK WIRING 77114 77116 77115 LEARN ON OFF HI LOW IPI CONT PILOT VCS ECOMOD Inside valve box REPRESENTS COMPONENTS INSIDE CONTROL BOX REPRESENTS COMPONENTS INSIDE FIREPLACE Brown Blue Yellow Black C Battery C Battery C Battery C Battery VCS BBUC Battery Pack VCS ECOBBUEXT32 VCS ECOBBUEXT32 VCS ECOBBUEXT120 ...

Page 20: ...POWER MOTOR COMM BATT V BRONZE INSULATED WIRE BLACK WIRE BRASS WIRE GROUND MOTOR DRIVE WIRES SWITCHES MOUNTED IN CONTROL BOX LOW RATE SET SCREW C Battery C Battery C Battery C Battery Fig 20 This wiring diagram shows the components inside the valve box The dotted line box shows the components external of the valve box WIRING DIAGRAM INSIDE VALVE BOX ...

Page 21: ...pilot covers must be installed one on each side After you have removed the plastic film install the pilot covers into the open slot of each burner end spacers that center the burner with the open side of pilot cover facing toward the fireplace side wall See Figures 21 22 NOTE Even though there is no pilot on the opposite end the other pilot cover provides combustion air evenly to the burner for op...

Page 22: ...stallation by installing the glass media Fig 23 Proper pilot flame through ignition hole INSTALLING MEDIA Open the media box and install the glass media as shown is Figs 24 25 Place media fireglass into the trough area first as shown in Fig 24 Use the remaining media to fill the burner pan equally on both sides After filling the trough reinstall the mesh hood overtop of the pilot area Keep media i...

Page 23: ...s in Burner Trough and Burnerpan No Media on Mesh Screen Cover No Media in Shaded Areas INSTALLING HOOD S The fireplace requires a hood to be installed into the upper opening of the firebox All models require five 5 screws to secure the hood to the fireplace except the 72 inch model which uses seven 7 screws to secure the hood The hood protrudes 1 inch from fireplace opening Fig 27 shows hole loca...

Page 24: ...fireplace side wall to secure the glass holders There is one glass windshield provided with this fireplace The glass will rest on the bottom tab of each windshield clip CAUTION THIS IS TEMPERED GLASS DO NOT CHIP GLASS CHIPPED TEMPERED GLASS CAN BREAK WITHOUT WARNING Fireplace Inner Side Panel These rivet nuts not used 7 Fig 28 Windshield glass holder location CAUTION HOT SURFACE DO NOT TOUCH WARNI...

Page 25: ...transmitter security codes retained in memory Codes are clear when you hear three long beeps in succession Note After Learning the remote control to the control module you will be able to operate the fireplace with the remote without pushing any of the switches inside the control box You still have the option to operate the fireplace manually if needed by accessing the control box and pushing the ...

Page 26: ...indoors is permissible only if it has been disconnected from its fuel supply Natural or L P gas line WARNING 1 This appliance is hot when operated and can cause severe burns if contacted 2 Do not burn any solid fuels in this appliance LIGHTING INSTRUCTIONS READ ALL WARNING AND SAFETY INFORMATION ABOVE BEFORE ATTEMPTING TO LIGHT FIREPLACE Turn ON main gas supply and check all fittings and connectio...

Page 27: ... Drawings Not to Scale 5 11 12 REPLACEMENT PARTS 9 S I SWITCHES POWER MOTOR COMM BATT V 15 16 17 Pilot Cover 1 2 PSI SPAIN 7 4 3 6 8 10 13 14 C Size Battery C Size Battery C Size Battery C Size Battery Not all parts are shown but all are listed on replacement parts page ...

Page 28: ...es 8 pin wire harness ECO VK ECOMOD WWH 10 Tempered Glass Windshield for 36 model x 8 x 35 Pkg of 1 KB 36 73120 10 Tempered Glass Windshield for 48 model x 8 x 47 Pkg of 1 KB 48 74120 10 Tempered Glass Windshield for 60 model x 8 x 59 Pkg of 1 KB 60 75120 10 Tempered Glass Windshield for 72 model x 8 x 71 Pkg of 1 KB 72 76120 11 Battery pack drawer assembly uses 4 C size batteries 77141 12 FG Cont...

Page 29: ... OAS LP orifice per Table 1 Ensure to use gas rated Teflon tape around the threads or pipe compound Check for leaks after conversion is complete Fig 2 Changing main burner orifice Step 4 Locate the gas regulator on the opposite side of the valve box Using a regular size flat bladed screwdriver remove the aluminum cap and washer from the regulator See Fig 2 Table 1 Reference information NG Regulato...

Page 30: ...Two screws are located inside the burner pan one on each side of the ignitor box screen mesh hood and the other two are securing a metal tab on each side of the pilot box See Fig 6 for screw locations Metal Pilot Box Burner Pan Fig 6 Pilot box screw locations Step 8 Once the pilot box is loose and exposes the pilot assembly then proceed to removing the pilot hood The pilot hood should lift straigh...

Page 31: ...Screw PressureTap PressureTap Fig 10 Detailed location of low rate set screw Step 11 Remove the low rate set screw with a flat bladed screwdriver turning the screw counter clockwise The set screw has a rubber O ring on the outer portion of the screw as a result the screw will rotate only 3 4 revolutions and not unscrew any farther Note If you drop the low rate screw inside the valve area you can r...

Page 32: ...n the metal interior during heavy use and sooting may also occur periodically under the pilot cover Do the following To clean mix several drops of dish washing liquid into a bucket of hot water The dish soap assists in breaking up the soot and removing it from the metal CAUTION Ensure fireplace is cool to touch and gas is turned OFF before cleaning A Dip a scrubbing sponge into the soapy water and...

Page 33: ...dust sand material from media may be blocking the weep holes to relieve water Remove all media and unplug weep holes Clean or install new media free of dust and dirt 2 Ensure fire pit enclosure has proper drainage for water and proper ventilation to dry out 3 Recommend to purchase a cover if applicable to keep excessive water out of the fire pit Whistling Noises 1 Check media to ensure it is not t...

Page 34: ... times within 2 minutes causing the step motor to turn gas valve to OFF position Corrective Action Press OFF button to clear After 5 minutes the beeping will stop then retry Sensor Safety Error Four short beeps every one second constant beeping Cause Pilot flame sensor voltage too high ground circuit not properly connected pilot ground wire loose or not connected or motor not plugged into control ...

Page 35: ...th Hi Lo features LP Conversion Kit Model OFP 36LECO LPK 36 inch model OFP 48LECO LPK 48 inch model OFP 60LECO LPK 60 inch model OFP 72LECO LPK 72 inch model Converts fireplace from Natural gas to LP gas See page 29 in manual See Thru Conversion Kit 73230 36 inch model 74230 48 inch model 75230 60 inch model 76230 72 inch model Kit includes hood right left glass holders screws Power Adapters Model...

Page 36: ...another location or failure to perform normal and routine maintenance Damage due to severe weather conditions such as hail hurricanes earthquakes tornadoes discoloration due to over heating exposure to chemicals including salt either directly or in the atmosphere or very high humidity is not covered by this Limited Warranty There are no other express warranties except as set forth herein For consu...

Page 37: ...Kalea Bay Outdoor Fireplace REV 4 17 19 Page 37 Notes ...

Page 38: ...el Number ___________________________ 2 Serial Number ___________________________ 3 How long is the gas line run Nat Gas ____ LP Gas ____ 4 What size is gas line _____ 5 Inlet Gas Pressure _____WC Manifold Gas Pressure _____ WC 6 What type of media are you using __________________ 7 Review the troubleshooting section in the installation manual 8 What are the symptoms Please be prepared to explain ...

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