FireBird Heatpac 12-18kW Technical Manual Download

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This manual must remain with the householder once installation is complete

HEATING SOLUTIONS

Technical Manual

Heatpac • Slimline Heatpac • Popular • Kitchen

ENVIRONMENT

INNOVA

TION

TECHNOLOGY

condensing BoileR

Hea

tpac

Slimline H

tpac

Popular

Kit

chen

Summary of Contents for Heatpac 12-18kW

Page 1: ...seholder once installation is complete HEATING SOLUTIONS Technical Manual Heatpac Slimline Heatpac Popular Kitchen ENVIRONMENT INNOVATION TECHNOLOGY Condensing BoileR H e a t p a c S l i m l i n e H e a t p a c P o p u l a r K i t c h e n ...

Page 2: ...ts 8 1 Heatpac 23 8 2 Slimline Heatpac 24 8 3 Popular 25 8 4 Kitchen 26 9 Wiring 9 1 Heatpac 27 9 2 Slimline Heatpac 28 9 3 Popular 29 9 4 Kitchen 30 10 Terms Conditions of Warranty 31 11 PRODUCT FICHE 32 FOREWORD We would like to thank you for purchasing a high efficiency Firebird condensing liquid fuel boiler with an Elco low NOx burner This instruction manual is produced for the reference and g...

Page 3: ...sought following eye contact or prolonged reddening of the skin The small quantities of adhesives and sealants used in the product are cured They present no known hazards when used in the manner for which they are intended Fuel Spillage 1 Switch off all electrical and other ignition sources 2 Remove all contaminated clothing to safeguard against fire risk and skin damage Wash affected skin thoroug...

Page 4: ...cal supply to the boiler Operational status lights not included in Popular and Heatpac models Set at Max 80 C Set at Mid 70 C Set at Min 60 C Burner Lockout The boiler is factory fitted with a burner control box lockout safety feature which operates automatically if a fault occurs in the burner operation Should this occur the light on the front of the burner will illuminate Press the reset button ...

Page 5: ...ay And Re set Warning Should an error appear on the control panel display consult your service engineer or the Firebird technical department before attempting to re set the error This controller has a number of new features as standard these include short cycling frost protection on off switch option hours of operation records system pressure display pump over run and liquid crystal display LCD Th...

Page 6: ...e Building Regulations To ensure the highest standards of installation safety it is important that the boiler be installed in compliance with the following regulations where applicable It is the responsibility of the installer and everyone concerned with any aspect of installation to ensure that all applicable standards and regulations are fully adhered to The following is a list of some of the ap...

Page 7: ...2828 2012 A1 2014 etc Please note following important points before commencing installation Installation Commissioning Boilers must be installed commissioned and serviced by a competent qualified engineer preferably OFTEC registered and as set out in the installation manual using correct test equipment Warning The manufacturer cannot accept responsibility for any damage to persons animals or prope...

Page 8: ...er the cleaning door This should be checked at regular intervals and cleaned during annual service The condensate line should be plastic and have a minimum diameter of 22mm dia have a fall from the boiler of 1 200 minimum have as few bends as possible to reduce the risk of trapping condensate Copper or steel cannot be used Condensate pipework that is external or in an unheated garage should not ex...

Page 9: ...ck Condensate Drain Discharge Pipe 75mm Min 50mm Air Gap Figure 4 Ensure that the boiler combustion chamber cannot be filled through the condensate trap from another appliance eg washing machine which is drained at a higher level see Figure 2 Condensate pump can be positioned within the casing of the boiler on the base fixed to the casing of the boiler or mounted on the wall alongside the boiler C...

Page 10: ...4 9 4 2 INSTALLATION CONDENSATE DISPOSAL Condensate Trap Fitting 1 Push washer into trap socket and screw trap onto boiler socket 2 Push flexible pipe onto trap socket 3 Final assembly Washer S S trap ...

Page 11: ...Pressure Jet Location Appliance Burner Type Condensing UK ROI NI A Directly below an opening airbrick opening window etc 1000mm 600mm B Horizontally to an opening airbrick opening window etc 1000mm 600mm C Below a gutter eaves or balcony with protection 1000mm 1000mm D Below a gutter or a balcony without protection 1000mm 1000mm E From vertical sanitary pipe work 300mm 300mm F From an internal or ...

Page 12: ...d for low level flue and low level balanced flue discharge when tested to BS EN 303 1 5 Terminating positions must be at least 1 8m distant from a fuel storage tank unless a wall with at least 30 minutes fire resistance and extending 300mm higher and wider than the fuel storage tank is provided between the fuel storage tank and the terminating position 6 Where a flue is terminated less than 1m awa...

Page 13: ...red to ventilate and to avoid overheating in the boiler area OPEN FLUE BOILER IN ROOM BOILER COMPARTMENT VENTILATED FROM OUTSIDE BOILER COMPARTMENT VENTILATED FROM ADJOINING ROOM 550mm2 kW 550mm2 kW 550mm2 kW 1100mm2 kW 1100mm2 kW 1650mm2 kW Combustion Ventilation air supply for conventional open flue boilers The figures shown are free areas of grilles in mm2 per kW of appliance rating output FULL...

Page 14: ...the flap valve into the balanced flue air intake 2 Ensure that the flap valve is in the correct position 3 Push the snorkel hose over the flap valve and air intake and secure with a jubilee clip 4 Attach the other end of the snorkel hose to the burner with jubilee clip Correct position of flap valve TOP mark ...

Page 15: ...MS INSTALLATION INSTRUCTIONS ARE SUPPLIED WITH ALL FLUE KITS SEE BELOW FOR HEATPAC and SLIMLINE HEATPAC HEATPAC SLIMLINE HEATPAC FLUE Put the 90 flue terminal with the cone on the boiler Fix the guard plate to the boiler and then the guard to the boiler Heatpac boiler after installation Fig 1 Fig 2 Fig 3 HEATPAC Put the 90 flue terminal with the cone on the boiler Fix the guard and the guard plate...

Page 16: ...uitable for condensing applications System 35 adaptor 500mm Adjustable length Boiler adaptor Condensing boiler Condensing boiler NOTE All brick chimney constructions must comply with current building regulations and BS 5410 1 2014 Insulated factory made chimneys should comply with BS EN 1856 1 2009 Single wall stainless flue suitable for condensing boilers Available in stainless steel finish or wh...

Page 17: ...h a waterproof membrane between the piers of the tank Liquid fuel storage tanks should not be sited within 1 8m of boiler flue outlets Do not allow household waste or hot ashes container in vicinity of the fuel storage tank or boiler flue outlet Flexible Oil Pipe s A flexible burner oil hose is supplied with the boiler which must be wholly contained within the appliance case Please note A filter m...

Page 18: ...ler to ensure that the boiler is properly commissioned when first used u The boiler should be commissioned by a competent qualified engineer preferably OFTEC registered and familiar with Firebird products u The installation certificate and the commissioning certificate within the boiler passport should be completed and posted to Firebird within 28 days of installation this can also be done online ...

Page 19: ...nnection for the trap Vacuum out any loose debris from the chamber 3 Clean the inside of the boiler with a vacuum cleaner 4 Refit all the baffles and the condensate trap securely 5 System pressure should not exceed 2 bar at full operating temperature The expansion vessel should be checked during the annual service to ensure that it is operating correctly Check insulation sealing and the silver foi...

Page 20: ...Valve 1 2 BSP 1 2 BSP 1 2 BSP 1 2 BSP 1 2 BSP Condensate Trap 22 mm dia plastic pipe Water Content Boiler 24 litres 24 litres 24 litres 43 5 litres 54 litres Flue Integral flues Heating System Sealed Fit in accordance with BS 7074 Part 1 BS 5449 OFTEC standards and all other relevant legislation Preset Pressure Relief Valve 3 bar Water Side Resistance 12 20kW 20 26kW 26 35kW 44kW Flow Rate To Give...

Page 21: ...it in accordance with BS 7074 Part 1 BS 5449 OFTEC standards and all other relevant legislation Preset Pressure Relief Valve 3 bar Water Side Resistance 12 20kW 20 26kW 26 35kW Flow Rate To Give A Nominal Output At 10K Differential Flow Rate Measured 1642 kg h 2135 kg h 2874 kg h Waterside Resistance 0 18 mbar 0 18 mbar 0 18 mbar Flow Rate To Give A Nominal Output At 20K Differential Flow Rate Mea...

Page 22: ...astic pipe Water Content Boiler 24 litres 24 litres 24 litres 43 5 litres 54 litres 75 litres Flue Indoor Boilers Balanced Flue Assembly 125 5 mm dia 125 5 mm dia 125 5 mm dia 150 6 mm dia 180 7 mm dia 200 8 mm dia Max Low Level Flue Length 1 5m 1 5m 1 5m 1 5m 1 5m 1 5m Max High Level Balanced Flue Length 6m 6m 6m 6m 6m 6m Heating System Sealed Fit in accordance with BS 7074 Part 1 BS 5449 OFTEC s...

Page 23: ...ting System Sealed Fit in accordance with BS 7074 Part 1 BS 5449 OFTEC standards and all other relevant legislation Preset Pressure Relief Valve 3 bar Water Side Resistance 12 20kW 20 26kW 26 35kW 44kW Flow Rate To Give A Nominal Output At 10K Differential Flow Rate Measured 1642 kg h 2135 kg h 2874 kg h 3613 kg h Waterside Resistance 0 18 mbar 0 18 mbar 0 18 mbar 0 22 mbar Flow Rate To Give A Nom...

Page 24: ...ACC012DRC ACC012DRC ACC012DRC ACC012DRC ACC012DRC ACC012DRC 11 1 Heat deflector ACC015HTD ACC000HTD ACC000HTD ACC000HTD ACC044HTD ACC044HTD ACC073HTD 12 1 Flap valve adapter ACC000FVA ACC000FVA ACC000FVA ACC000FVA ACC000FVA n a n a 13 1 Flap valve ACC000FLP ACC000FLP ACC000FLP ACC000FLP ACC000FLP n a n a 14 1 Control panel ACP001HPK ACP001HPK ACP001HPK ACP001HPK ACP001HPK ACP001HPK ACP001HPK 15 1 ...

Page 25: ...rap ACC000TRP ACC000TRP ACC000TRP 9 1 Condensate hose ACC000FLX ACC000FLX ACC000FLX 10 1 Drain cock ACC012DRC ACC012DRC ACC012DRC 11 1 Heat deflector ACC000HTD ACC000HTD ACC000HTD 12 1 Flap valve adapter ACC000FVA ACC000FVA ACC000FVA 13 1 Flap valve ACC000FLP ACC000FLP ACC000FLP 14 1 Control panel ACP001SLM ACP001SLM ACP001SLM 15 1 Casing right side ACP002SLM ACP002SLM ACP002SLM 16 1 Casing left s...

Page 26: ...e trap ACC000TRP ACC000TRP ACC000TRP ACC000TRP ACC000TRP ACC000TRP ACC000TRP ACC000TRP 9 1 Condensate hose ACC000FLX ACC000FLX ACC000FLX ACC000FLX ACC000FLX ACC000FLX ACC000FLX ACC000FLX 10 1 Drain cock ACC012DRC ACC012DRC ACC012DRC ACC012DRC ACC012DRC ACC012DRC ACC012DRC ACC012DRC 11 1 Heat deflector ACC015HTD ACC000HTD ACC000HTD ACC000HTD ACC044HTD ACC044HTD ACC073HTD ACC100HTD 12 1 Air hose ACC...

Page 27: ...RC ACC012DRC ACC012DRC ACC012DRC 11 1 Heat deflector ACC015HTD ACC000HTD ACC000HTD ACC000HTD ACC044HTD ACC044HTD ACC073HTD ACC100HTD 12 1 Air hose ACC000SSH ACC000SSH ACC000SSH ACC000SSH ACC000LSH ACC000LSH ACC000LSH ACC000LSH 13 1 Flap valve ACC000FLP ACC000FLP ACC000FLP ACC000FLP ACC000FLP n a n a n a 14 1 Control panel ACP001CK2 ACP001CKI ACP001CKI ACP001CKI ACP001CK3 ACP001CK3 ACP001CK4 ACP001...

Page 28: ...onnections in the control panel Use heat resistant cable Protect supply with 5A fuse Power to burner 5 pin plug High temperture limit thermostat Reset pin inside Screw off cover Temperture control dial Max 80 C Min 60 C IMIT dual thermostat Pump over run thermostat 87 C L1 switch live L3 permanent live Please note that a permanent live connection is required to enable the pump over run and frost p...

Page 29: ...close to the boiler A heat resisting cable must be used which can be routed into the boiler through the access provided on either side of the base Ancillary controls may be provided for with terminal connections in the control panel Use heat resistant cable Protect supply with 5A fuse Power to burner High temperture limit thermostat Reset pin inside Screw off cover Temperture control dial Max 80 C...

Page 30: ...istant cable is used 2 No single insulated cable is exposed at connection points on the therrmostat burner plug and socket 3 All relevant lids and covers are properly replaced and secured correctly 4 A permanent power supply not timed should be available at boiler location This can be used for a frost thermostat and or an over heat thermostat should either or both be needed Temperture control dial...

Page 31: ...Protect supply with 5A fuse 5 PIN DIGITAL Pump live Earth Neutral Permanent live Timed Switch live Neutral Earth Power to burner High temperture limit thermostat Reset pin inside Screw off cover Temperture control dial Max 80 C Min 60 C IMIT dual thermostat Pump over run thermostat 87 C L1 switch live Please note that a permanent live connection is required to enable the pump over run and frost pr...

Page 32: ...e in accordance with a instruction technical manuals b all relevant standards and codes of practice 4 A competent qualified engineer preferably OFTEC registered using the correct installation and test equipment must carry out installation and commissioning 5 This warranty does not cover special incidental or consequential damages injury to persons or property or any other consequential loss 6 Serv...

Page 33: ... 35 92 95 52 0 165 0 055 0 36 44kW A 44 94 123 52 0 16 0 055 0 58kW A 58 93 158 52 0 166 0 056 0 ENVIROGREEN POPULAR 12 18kW A 18 92 47 52 0 187 0 057 0 003 12 20kW A 20 93 50 54 0 178 0 062 0 20 26kW A 26 93 71 55 0 184 0 046 0 26 35kW A 35 92 95 59 0 165 0 055 0 36 44kW A 44 94 123 59 0 16 0 055 0 58kW A 58 93 158 60 0 166 0 056 0 ENVIROGREEN HEATPAC or ENVIROGREEN SLIMLINE HEATPAC 12 18kW A 18 ...

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Page 36: ...s please contact Firebird Heating Solutions Ltd Údarás Industrial Estate Baile Mhic Íre Co Cork P12 HK51 Ireland t 353 0 26 45253 f 353 0 26 45309 e info firebird ie web www firebird ie Firebird Heating Solutions Ltd Shean Forkhill Newry BT35 9SY t 44 0 28 3088 8330 f 44 0 28 3088 9096 e firebirdproducts hotmail co uk web www firebird ie Firebird Products Ltd Phoenix House Eastern Wood Road Langag...

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