ACV 2004 Product Manual Download

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2004

Product

Guide

Stainless Steel Tank-in-Tank Technology

Summary of Contents for 2004

Page 1: ...2004 Product Guide Stainless Steel Tank in Tank Technology ...

Page 2: ...ts no responsibility whatsoever for any inaccuracy in transcribing or printing the present document ACV reserves the right to change the technical specifications and components of its products without prior notice The Facts about Tank in Tank Like all good ideas the ACV Tank in Tank concept is as simple as it s effective and like all good ideas that work really well it s also stood the test of tim...

Page 3: ... 64 85 Compact N Compact A Compact S Concentric Flue Systems C o m b i n e d B o i l e r a n d W a t e r H e a t e r F l o o r S t a n d i n g W a l l H u n g G a s L P G O i l E l e c t r i c C o n v e n t i o n a l F l u e B a l a n c e d F l u e C o n d e n s i n g P a g e Hot Water Tanks H o t W a t e r S t o r a g e S o l a r M u l t i E n e r g y D i s t r i c t H e a t i n g P a g e 3 5 7 9...

Page 4: ...ine tanks can be used as unvented hot water tanks by the addition of a Mains Pressure SystemPak containing the following components Combined pressure reducing valve and strainer Cold water inlet check valve Cold water expansion relief valve Expansion vessel Temperature and pressure relief valve Tundish 1 Control thermostat high limit thermostat and wiring connection 2 Domestic cold water inlet 3 D...

Page 5: ...L 10 236 321 406 547 922 1195 Peak flow 45 C L 10 202 275 348 469 790 1012 Peak flow 60 C L 10 117 161 209 272 504 620 Peak flow 1st hour 40 C L 60 784 1063 1349 1820 2666 3151 Peak flow 1st hour 45 C L 60 672 911 1156 1560 2285 2608 Peak flow 1st hour 60 C L 60 384 549 689 913 1368 1513 Continuous flow 40 C L h 658 890 1132 1527 2093 2536 Continuous flow 45 C L h 564 763 970 1309 1794 2058 Contin...

Page 6: ...ions Vented or unvented use with mains pressure SystemPak available Large heating surface area means reduced boiler cycling Product Description HR601 1 Domestic cold water inlet 2 DHW recirculation or temperature and pressure relief valve connection 3 Primary air vent 4 Domestic hot water outlet 5 Primary water flow connection 6 Thermometer pocket 7 Thermostat pocket 8 Primary water return connect...

Page 7: ...battery formation providing 2824 litres of hot water at 60 C in 10 minutes and a continuous output of 4928 litres per hour for the new extension to this general hospital in North Wales Technical Specifications HR 601 Peak flow 40 C L 10 1345 Peak flow 45 C L 10 1153 Peak flow 60 C L 10 706 Peak flow 1st hour 40 C L 60 3437 Peak flow 1st hour 45 C L 60 2946 Peak flow 1st hour 60 C L 60 1733 Continu...

Page 8: ... high output installations Vented or unvented use with mains pressure SystemPak available Large heating surface area means reduced boiler cycling Product Description Jumbo 1 Stainless steel inner tank 2 Steel outer tank 3 120 mm thick mineral wool insulation 4 Primary water return connection 5 Primary water flow connection 6 Domestic cold water inlet 7 Domestic hot water outlet 8 Control thermosta...

Page 9: ...water connections male BSP Ø 2 2 Dimensions A mm 1915 2315 B mm 1020 1020 C mm 340 340 D mm 1250 1650 E mm 1020 1020 Weight empty Kg 360 380 Weight full Kg 1160 1380 Domestic Hot Water Performances JUMBO JUMBO 800 1000 Peak flow 40 C L 10 1881 2265 Peak flow 45 C L 10 1612 1941 Peak flow 60 C L 10 961 1145 Peak flow 1st hour 40 C L 60 4270 4940 Peak flow 1st hour 45 C L 60 3660 4234 Peak flow 1st ...

Page 10: ...6 7 8 9 10 11 12 13 Stainless steel construction including coils Fully insulated with rigid polyurethane foam Stove enamelled casing Control panel including thermostat and thermometer Vented or unvented use with mains pressure SystemPak available HRS Indirect hot water storage tank with single high recovery coil HRS1 or double coils HRS2 Ideal for very high primary pressures or for use with a sola...

Page 11: ...2022 2022 n a n a Continuous flow 45 C L h 867 867 1733 1733 n a n a Continuous flow 60 C L h 500 500 1000 1000 n a n a HRS1 HRS1 HRS2 HRS2 HRE HRE 301 501 301 501 301 501 Code 06234201 06234401 06234301 06234501 07234601 07234701 Tank capacity L 275 467 269 461 281 473 Coil capacity L 5 5 10 10 n a n a Coil pressure drop mbar 96 96 192 192 n a n a Primary flow rate L h 2000 2000 4000 4000 n a n a...

Page 12: ...618 and 809 litres with casing supplied separately to enable the tank to pass through standard 800mm doorways Product Description HR FB ACCU 1 Stainless steel inner tank 2 Steel outer tank 3 Insulation Rigid polyurethane foam HR FB Mineral wool Accu Tank 4 Primary water flow connection 5 Primary water return connection 6 Domestic cold water inlet 7 Domestic hot water outlet 8 Drain connection 9 Im...

Page 13: ... m2 1 99 2 58 2 16 2 16 Primary pressure drop mbar 90 75 60 60 Primary flow rate L h 5400 5700 n a n a Maximum usable input from boiler kW 63 63 38 38 Primary connections female BSP Ø 1 2 11 4 11 4 DHW connections male BSP Ø 1 11 2 1 1 Immersion heater connection Ø 11 2 11 2 11 2 11 2 Dimensions height mm 1900 1860 1730 2030 width mm 680 750 1020 1020 depth mm 680 750 1020 1020 Weight empty Kg 190...

Page 14: ...lation Stove enamelled casing complete with control panel containing thermostats Available in 3 models 115 140 and 180 Product Description SVM Unvented Hot Water Mains Pressure SystemPaks are available for use with all SVM models containing the following components Combined pressure reducing valve and strainer Temperature and pressure relief valve Cold water expansion relief valve Failsafe hot wat...

Page 15: ...M TripleTanks in District Heating This Sheffield City Council financed refurbishment involved the total renovation of seven 1960 s built blocks of flats which involved the installation of 336 SVM 115 TripleTanks The design was undertaken by DBS Architects of Sheffield and installed by local contractor Bumford Heating Ltd of Barnsley SVM SVM SVM 115 140 180 Code 06223901 06221801 06224101 Total cap...

Page 16: ... low cost combined boiler and water heater Stainless steel Tank in Tank design Choice of burner Low NOx premix gas or LPG BG2000 S Pressure jet natural gas or LPG Riello Pressure jet 28 sec or 35 sec oil Riello Anti Legionellae hot water stored at consistently high temperature Fully insulated with rigid polyurethane foam Stove enamelled casing Control panel including thermostats thermometer indica...

Page 17: ...Total capacity L 157 178 132 151 Heating surface area m2 1 59 1 59 1 99 2 46 Flue circuit pressure drop mbar 0 02 0 09 0 08 0 09 0 01 0 08 0 02 0 05 DHW connection male BSP Ø 3 4 3 4 3 4 3 4 Primary connection female BSP Ø 1 1 1 1 Flue connection D Ø mm 130 130 150 150 Dimensions A mm 1497 1697 1497 1697 B mm 542 542 542 542 C mm 818 818 818 848 E mm 360 360 390 390 F mm 200 200 200 200 Weight emp...

Page 18: ...esign Choice of burner BG2000 M Low NOx premix modulating gas or LPG BMV pressure jet 28 sec oil kerosene Choice of 3 flue options see flue section on page 47 vertical or horizontal all models twin tube parallel gas LPG only Easy to maintain with no requirement for flue removal during servicing Anti Legionellae hot water stored at consistently high temperature Fully insulated with rigid polyuretha...

Page 19: ...ensions A mm 1585 1830 1585 1830 B mm 390 390 390 390 C mm 200 200 200 200 D mm 542 542 542 542 E mm 125 125 125 125 F mm 645 645 645 645 H mm 1610 1880 1610 1880 I mm 800 800 800 800 Weight empty Kg 182 220 182 220 Weight full Kg 309 282 309 282 Minimum working gas pressure mbar n a n a 20 Nat Gas 37 LPG Natural gas flow rate m3 h n a n a 1 06 3 7 1 6 5 3 LPG flow rate m3 h n a n a 0 41 1 43 0 61...

Page 20: ...tlet 13 Flue connection 8 1 5 7 6 10 2 4 3 9 12 13 11 HeatMaster 30 High performance combined boiler and water heater Stainless steel Tank in Tank design Atmospheric natural gas LPG burner with electronic ignition Anti Legionellae hot water stored at a consistently high temperature Built in primary circuit shunt pump Fully insulated with rigid polyurethane foam Stove enamelled casing Control panel...

Page 21: ...mary circuit pressure drop mbar 29 29 DHW tank pressure drop mbar 20 20 Flue circuit pressure drop mbar Nil Nil DHW connection male BSP Ø 3 4 3 4 Primary connection female BSP Ø 11 4 11 4 Flue connection G Ø mm 150 150 Flue connection options type B11 BS B11 BS Dimensions A mm 1691 1691 B mm 1513 1513 C mm 538 538 D mm 801 801 E mm 540 540 F mm 390 390 H mm 898 898 J mm 286 286 Weight empty Kg 190...

Page 22: ... Primary water return connection 11 Domestic cold water inlet 12 Domestic hot water outlet 8 1 5 7 11 12 9 3 4 2 10 6 BG2000 S 60 burner High performance combined boiler and water heater Stainless steel Tank in Tank design Choice of burner Low NOx premix gas or LPG BG2000 S Pressure jet natural gas or LPG Riello Pressure jet 28 sec or 35 sec oil Riello Can also be used as a stand alone water heate...

Page 23: ...0 390 H mm 1098 1098 J mm 281 281 BG2000 air intake connection Ø mm n a 80 Weight empty Kg 229 229 Weight full Kg 391 391 Minimum working gas pressure mbar n a 20 Nat Gas 37 LPG Gas flow rate m3 h n a 7 40 Nat Gas 2 86 LPG HM60 Peak flow 40 C L 10 474 Peak flow 45 C L 10 378 Peak flow 60 C L 10 245 Peak flow 40 C L 60 1942 Peak flow 45 C L 60 1656 Peak flow 60 C L 60 1106 Continuous flow 40 C L h ...

Page 24: ... combined boiler and water heater Stainless steel Tank in Tank design Choice of burner Low NOx premix gas or LPG BG2000 S Pressure jet natural gas or LPG Riello Pressure jet 28 sec or 35 sec oil Riello Can also be used as a stand alone water heater Anti Legionellae hot water stored at a consistently high temperature Built in primary circuit shunt pump Fully insulated with rigid polyurethane foam S...

Page 25: ...e connection G Ø mm 150 150 150 150 Flue connection options type B23 B23 C13 C33 C53 B23 B23 C13 C33 C5 Dimensions A mm 1743 1743 2093 2093 B mm 1630 1630 2030 2030 C mm 678 678 678 678 D mm 931 937 BG 2000 958 Riello 931 937 BG 2000 958 Riello E mm 680 680 680 680 F mm 390 390 390 390 H mm 1289 1289 1693 1693 J mm 285 285 285 285 BG2000 air intake connection Ø mm n a 80 n a 100 Weight empty Kg 27...

Page 26: ...200 Vented or unvented use with mains pressure SystemPaks available Project Reference Allied Distillers Glasgow High temperature high pressure hot water for a cleaning process of stainless steel pipework which carries blends of whisky After each blend the pipework is blasted with hot water at up to 70o C and at high pressure for 20 minutes at 3 litres a second before the next blend can be sent thr...

Page 27: ...capacity L 245 245 241 241 Total capacity L 645 645 641 641 Heating surface area m2 5 3 5 3 5 3 5 3 Primary circuit pressure drop mbar 120 120 240 240 DHW tank pressure drop mbar 190 190 190 190 Flue circuit pressure drop mbar 0 6 0 6 1 5 1 5 DHW connection male BSP Ø 2 2 2 2 Primary connection female BSP Ø 2 2 2 2 Flue connection G Ø mm 250 250 250 250 Dimensions A mm 2124 2124 2124 2124 B mm 225...

Page 28: ...shunt pump Fully insulated with rigid polyurethane foam Stove enamelled casing Control panel including digital MCBA controller complete with self diagnostic system and combined temperature and pressure gauge Available with balanced flue Up to 1219 litres of hot water at 60o C in one hour HM71 Up to 1813 litres of hot water at 60o C in one hour HM101 Vented or unvented use with mains pressure Syste...

Page 29: ... F mm 390 390 H mm 1289 1693 J mm 285 285 Air intake connection Ø mm 80 100 Weight empty Kg 282 335 Weight full Kg 521 665 Minimum working gas pressure mbar 20 Nat Gas 37 LPG 20 Nat Gas 37 LPG Gas flow rate m3 h 2 12 to 7 4 Nat Gas 0 82 to 2 86 LPG 2 65 to 11 32 Nat Gas 0 9 to 4 5 LPG Note The above performances are based on the hot water being blended at point of use with a boiler temperature of ...

Page 30: ...lf diagnostic system and combined temperature and pressure gauge Up to 3534 litres of hot water at 60o C in one hour Vented or unvented use with mains pressure SystemPaks available HeatMaster 201 HeatMaster 201 4 1 Primary NTC sensors 1 and 2 pocket 2 Domestic cold water inlet 3 Primary drain connection 4 Flue connection 5 Domestic hot water outlet and hot water NTC3 pocket 6 Control panel mountin...

Page 31: ...C L h 2914 Reheat time to 60 C min 10 5 HM201 Code 02607401 Fuel Natural gas LPG Burner options type BG2000 M Input heating kW 60 to 220 Input hot water kW 60 to 240 Output heating kW 55 to 198 Output hot water kW 55 to 213 Primary capacity L 241 Total capacity L 641 Heating surface area m2 5 3 Primary circuit pressure drop mbar 240 DHW tank pressure drop mbar 190 Flue circuit pressure drop mbar 2...

Page 32: ...system kit and circulating pump Small footprint enabling compact installation 1 Domestic water and temperature and pressure relief valve connections 2 Primary water flow connection 3 Expansion vessel 4 Stainless steel inner tank 5 Primary drain connection 6 Heating elements 7 Control thermostat pocket 8 Primary water return connection 9 Primary heating circuit 10 Primary safety valve 11 Primary lo...

Page 33: ...eating surface area m2 1 26 1 87 2 0 2 0 2 6 2 6 DHW connection male BSP Ø 3 4 3 4 1 1 11 2 11 2 Primary connection female BSP Ø 1 1 1 1 1 1 Dimensions A mm 1432 1953 1784 1784 2134 2134 B mm 620 620 720 720 720 720 C mm 720 720 800 800 800 800 D mm 1282 1800 1627 1627 1985 1985 E mm 290 290 300 300 300 300 Weight empty Kg 115 155 202 202 230 230 Weight full Kg 276 397 497 497 524 524 E Tech S E T...

Page 34: ...n to heating systems Can also be used in multiple boiler installations Plug and Play Installation The boiler includes all the necessary components to allow direct connection to a heating system without the need for a feed and expansion cistern including Primary 8 litre expansion vessel suitable for a system water content of up to 128 litres Pressure and temperature gauge Safety valve Circulating p...

Page 35: ...h the ETS is controlled by a dual stage thermostat which is set by the user to give the desired boiler temperature When the boiler has heated up to within 7 C of the set temperature the thermostat switches off one power stage and therefore reduces the heat input Thanks to this simple but effective form of modulation the ETS has longer working cycles and requires less stops and starts thus resultin...

Page 36: ...e enamelled casing Control panel including thermostats thermometer indicators and on off switch Very little maintenance required Can also be used in multiple boiler installations Typical Installation 2 9 8 1 7 4 5 6 3 1 Control panel 2 Power cable entry position 3 Power cable connections 4 Control circuit terminals 5 Power stage delay timer 6 Element supply contactors 7 Stove enamelled metal casin...

Page 37: ... TER 57 TER 86 TER 115 TER 144 TER 201 TER 259 Code 00080401 00080801 00081201 00081601 00079101 00079901 Maximum output kW 57 6 86 4 115 2 144 201 6 259 2 Nominal supply V 3 x 400 N Nominal supply total amps 250 5 376 501 626 876 5 1127 Nominal supply per phase amps 83 5 125 3 167 209 292 376 Dual heating elements 12 18 24 30 42 54 Total capacity L 155 155 155 155 250 250 Primary connection femal...

Page 38: ... 62 litre tank to cope with large peak demands Power input modulation variable in accordance with heat demand Very easy to maintain Stove enamelled casing Control panel including digital MCBA controller complete with self diagnostic system and combined temperature and pressure gauge Heating pump included Suitable for use with polypropylene flue either concentric or twin tube parallel The Prestige ...

Page 39: ...olo AquaSpeed Excellence Note The above performances are based on a domestic cold water inlet of 10 C with the boiler at full working temperature Prestige 24 32 Code 05605501 05610301 05617501 05605601 05610401 05617613 Fuel Natural gas Input kW 7 24 4 7 24 4 7 24 4 7 32 7 32 7 32 Maximum output 80 60o C kW 23 23 23 30 5 30 5 30 5 Minimum output 80 60o C kW 6 9 6 9 6 9 6 9 6 9 6 9 Efficiency max o...

Page 40: ... with self diagnostic system DHW priority and combined temperature and pressure gauge The Prestige can be used in battery formation with a cascade of up to four boilers for high output installations up to 312kW A range of pipework connection kits and control systems are available to suit most applications details available on request Multiple Boiler Installations 2 11 9 8 1 7 4 5 6 10 3 1 Sectiona...

Page 41: ...drop mbar 1 0 1 4 1 5 Primary circuit pressure drop mbar 20 50 70 Flue gas temp 75 60o C o C 58 64 64 Total capacity L 8 8 10 Primary connections B flow C return Ø 11 4 11 4 11 4 Gas connection D Ø mm 22 22 22 Condense trap connection E Ø mm 25 25 25 Minimum working gas pressure mbar 20 natural gas 37 LPG Maximum gas flow rate m3 h 4 7 NG 3 5 LPG 6 3 NG 4 7 LPG 8 3 NG 6 LPG Flue connection A Ø mm ...

Page 42: ...ulation Simple to install and very easy to maintain with left right handed door opening Control panel including thermostats combined temperature and pressure gauge and on off switch Can be used in battery formation for higher output installations 1 Top cover 2 Primary water flow and return connections 3 Flue connection 4 Primary circuit 5 Combustion chamber 6 Primary drain connection 7 Oil or gas ...

Page 43: ... 1 11 4 Flue circuit pressure drop mbar 0 15 0 17 0 15 Flue connection D mm 130 130 150 Dimensions A mm 470 470 530 B mm 700 765 805 C mm 566 566 656 E mm 550 615 645 F mm 445 510 550 G mm 260 260 260 Weight empty excluding burner Kg 108 122 157 Weight full excluding burner Kg 139 159 210 Compact N1 Compact N2 Compact N3 Simple Installation The Compact N is supplied fully assembled with its robust...

Page 44: ...livered to site as a bare shell Allows easy off loading and positioning Insulation and casing are packed separately for assembly after installation thus avoiding damage 1 Ceramic fibre insulation moulded in one piece overlaid on mineral wool mattress 2 Combustion chamber 3 Glass wool insulation 4 Combustion chamber door 5 Control panel 6 Flue tubes with bimetallic spiral turbulators 7 Primary wate...

Page 45: ...onnection female BSP Ø 1 1 1 Primary pressure drop mbar 2 5 5 11 11 31 Flue circuit pressure drop mbar 0 22 0 48 0 68 0 96 1 83 2 5 Flue connection mm 200 200 200 Dimensions excluding burner Length mm 1295 1495 1795 Height mm 1000 1000 1000 Width mm 796 796 796 Weight empty excluding burner Kg 315 380 470 Weight full excluding burner Kg 417 502 620 CA100 CA150 CA200 Control Panel The control panel...

Page 46: ...er socket and on off switch Delivered to site as a bare shell Allows easy off loading and positioning Insulation and casing are packed separately for assembly after installation thus avoiding damage Suitable for low return temperature installations Control Panel 2 11 9 8 1 7 4 5 6 10 3 1 Flame inspection port 2 Combustion chamber plate insulation 3 Control panel 4 Primary water return connection 5...

Page 47: ...5 92 4 92 91 7 Flue gas temperature oC 185 188 190 193 195 190 193 195 198 Mass rate of combustion products oil Kg sec 80 5 108 2 134 7 168 1 195 0 223 2 250 3 276 4 299 4 Primary pressure drop mbar 15 1 22 2 15 1 21 2 31 8 14 2 17 8 24 4 28 5 Flue circuit pressure drop mbar 1 1 5 2 0 2 4 2 8 2 8 3 0 3 4 3 8 S180 S230 S290 S350 S410 S470 S520 S580 S640 Total capacity L 290 456 681 Primary connecti...

Page 48: ...ADJUSTABLE FLUE PIPE C Code Type 537d6177 500 mm adjustable length 325 400 FLUE BENDS D Code Type 537d6178 Bend 43 45 537d6179 Bend 87 90 CONDENSATE RECOVERY AND GAS ANALYSER CONNECTOR E Code Type 537d6180 Gas analyser with condensate recovery FLASHINGS AND BRACKETS F Code Type 537d6181 Flat roof flashing 537d6182 Adjustable flashing 537d6183 Bracket 125 mm Prestige 24 32 Delta Performance FV MV 3...

Page 49: ...ngth 250 mm 537d6200 Length 500 mm 537d6201 Length1000mm ADJUSTABLE FLUE PIPE C Code Type 537d6202 500 mm adjustable length 325 400 FLUE BENDS D Code Type 537d6203 Bend 43 45 537d6204 Bend 87 90 CONDENSATE RECOVERY AND GAS ANALYSER CONNECTOR E FLASHINGS AND BRACKETS F Code Type 537d6208 Flat roof flashing 537d6209 Adjustable flashing 537d6210 Bracket 150 mm Prestige 47 64 85 Delta Performance FV M...

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