Feig Electronic TST FUZ2 Assembly Instructions Manual Download

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ATTENTION!

IMPORTANT SAFETY
INFORMATION

The specifications of
these instructions
require compliance to
ensure personal safety.

Store these instructions
safely.

Original operating instructions

TST FUZ2

Variants

-A / -B / -C /

-CX / -G / -L

ACHTUNG! WICHTIGE SICHERHEITSANWEISUNGEN!
Den Hinweisen auf Seite 2 dieser Montageanleitung ist Folge zu leisten.

ATTENTION! IMPORTANT SAFETY INFORMATION!
Follow the instructions on page 2 of this manual.

ATTENTION! IMPORTANTES INDICATIONS DE SÉCURITÉ!
Les instructions de la page 2 de cette notice de montage doivent être
observées strictement,

LET OP! BELANGRIJKE VEILIGHEIDSINSTRUCTIES!
Volg de instructies op pagina 2 van deze montagehandleiding op.

ATTENZIONE! INDICAZIONI SULLA SICUREZZA IMPORTANTI!
Prestare attenzione alle note alla pagina 2 delle presenti istruzioni di
montaggio.

ATENCIÓN INDICACIONES IMPORTANTES DE SEGURIDAD!
Deben seguirse las indicaciones detalladas en página 2 de estas
instrucciones de montaje.

PAS PÅ! VIGTIGE SIKKERHEDSANVISNINGER
Oplysningerne på side 2 i denne monteringsvejledning skal følges.

Assembly instructions

Installation, commissioning, utilization and maintenance

Summary of Contents for TST FUZ2

Page 1: ...E S CURIT Les instructions de la page 2 de cette notice de montage doivent tre observ es strictement NL LET OP BELANGRIJKE VEILIGHEIDSINSTRUCTIES Volg de instructies op pagina 2 van deze montagehandle...

Page 2: ...Mot de passe feig NL LET OP BELANGRIJKE VEILIGHEIDSINSTRUCTIES Voor de veiligheid van personen is het belangrijk om deze aanwijzingen op te volgen Deze aanwijzingen dienen bewaard te worden Deze monta...

Page 3: ...TST Assembly instructions FUZ2 A B C CX G L FEIG ELECTRONIC GmbH Page 3 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx 1 2 3 Download feig...

Page 4: ...ller functions and provides no warranty of properties Additional functions and descriptions for individual door functions as well as more precise specifications for the controller and hazard warnings...

Page 5: ...GPR GKBGH L LP LGH LPR LKBGH LKBGH_OP The abbreviations used in these operating instructions e g A C refer to the variants of the door controller Information on the operating instructions This functi...

Page 6: ...15 4 1 Version without housing 16 4 1 1 Dimensions of the drillings in the mounting frame 17 4 1 2 Required free space in plastic and steel enclosure 18 4 1 3 Mounting the control electronics with mou...

Page 7: ...TST PD 46 6 7 3 Absolute encoder DES 47 6 7 4 Mechanical limit switches 48 6 8 Photo eye 49 6 9 External triggering devices 49 6 10 Traffic light connection 50 6 11 Overview of outputs 51 6 12 Overvi...

Page 8: ...curtain TST LGB 68 10 4 New request for teach in of the end positions 70 10 5 Boost increase in performance for low speeds 70 11 Movement optimisation for the door 71 11 1 Opening of the door 71 11 2...

Page 9: ...hoto eyes light curtains etc Evaluation of control circuits at the door e g pull switch radio inductive loops etc Evaluation of emergency stop control circuits Electronically protected 24V low voltage...

Page 10: ...tions accident prevention regulations and the applicable regulations for industrial doors EN12453 EN12978 and machine safety EN ISO 13849 EN 62061 1 2 Incorrect use Incorrect use includes all use of t...

Page 11: ...tion task Operating company The operating company is in possession of the controller and is responsible for ensuring its intended use It is to ensure that all persons performing tasks on the controlle...

Page 12: ...rer The manufacturer is involved in the design and production of a partly completed machine and accepts responsibility for conformity of the machine part with the directive Design Production Disposal...

Page 13: ...the overall documentation or as part of the operating instructions of the door Any installation commissioning and maintenance work must only be performed by qualified specialists In particular the fol...

Page 14: ...nsmitter is supplied with 24 V via a test output In a test case the output is switched off so that the transmitter is voltage free The receiver now switches the input The controller checks whether the...

Page 15: ...cept when the supply voltage can be cut all poles by an installed main switch The main switch and the CEE plug must be within easy reach A not rotating motor is no indication of the galvanic isolation...

Page 16: ...he attached expansion cards To do this consider the space required between the board set and the housing wall The following accessories are included with the board variants Two safety clips for transp...

Page 17: ...1 Dimensions of the drillings in the mounting frame Table 1 Drill hole dimensions of the mounting frame Pos Measurement Description a 185 6 mm Total width b 36 0 mm Height mounting hole bottom c 181 2...

Page 18: ...space in plastic and steel enclosure The dimensions for the internal distances include all expansion boards Table 2 Minimum distances to housing walls Pos Steel housing Plastic housing Description a 1...

Page 19: ...TST Assembly instructions FUZ2 A B C CX G L FEIG ELECTRONIC GmbH Page 19 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx Figure 3 Side view c d b...

Page 20: ...NIC GmbH Page 20 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx 4 1 3 Mounting the control electronics with mounting holes Before mounting the circuit board with the mounting holes the quick...

Page 21: ...nt 1 small housing This type of housing is used for controller types TST FUZ2 A TST FUZ2 B and CX The expansion card TST RFUxK can be used in this housing only in combination with controller type TST...

Page 22: ...not sufficient for example in barrier housings an additional heat sink must be inserted between the controller housing and the additional housing to dissipate heat to the outside This additional heat...

Page 23: ...FEIG ELECTRONIC GmbH Page 23 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx The additional heat sink must be bolted to the housing and then controller can be installed Figure 8 Drilling layo...

Page 24: ...leitung_EN_22 docx The following images show the installation of the heat sink with the controller Step 1 install additional heat sink Use the following screws Use countersunk screw M4 DIN 965 Step 2...

Page 25: ...A B C CX G L_Montageanleitung_EN_22 docx 5 3 Housing variant 2 large housing This type of housing is used for controller types TST FUZ2 CGH TST FUZ2 B and LGH Figure 9 Installation in large housing 4...

Page 26: ...96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx 5 4 Variants in steel or stainless steel housings Steel and stainless steel housing variants are also available The housing has the following dime...

Page 27: ...TST Assembly instructions FUZ2 A B C CX G L FEIG ELECTRONIC GmbH Page 27 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx 5 4 2 400 x 600 mm 400 355 600 640 T 200 Figure 12 400 x 600 housing...

Page 28: ...FUZ2 A B C CX G L Assembly instructions TST FEIG ELECTRONIC GmbH Page 28 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx 5 4 3 600 x 600 mm 600 555 640 600 T 200 Figure 13 600 x 600 housing...

Page 29: ...Assembly instructions FUZ2 A B C CX G L FEIG ELECTRONIC GmbH Page 29 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx 5 5 Hygiene housing variant 420 390 549 350 T 227 444 Figure 14 Hygiene hou...

Page 30: ...re exemplary Other housing variants may differ Fig 1 Board variant on the mounting adapter Position Description A Safety clips for transport B Mounting adapter for the board variant C Slider for fixin...

Page 31: ...ssembly instructions FUZ2 A B C CX G L FEIG ELECTRONIC GmbH Page 31 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx Remove safety clips A from mounting adapter B Unlock slider C on the boad va...

Page 32: ...ELECTRONIC GmbH Page 32 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx Insert the board variant into the mounting adapter B Insert the top side first into the retaining brackets and then pre...

Page 33: ...FUZ2 A B C CX G L FEIG ELECTRONIC GmbH Page 33 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx Press safety clips A under the sliders C Then press them into the holder of mounting adapter B u...

Page 34: ...pointed objects to operate the keys The keypad is only designed to be operated by human fingers If the potential free contacts of the output relays or other terminals are supplied by an external volta...

Page 35: ...5 1 5 0 5 screw terminals catch 5 mm 2 5 1 5 0 5 plug in terminals catch 5 mm 1 5 1 0 0 4 plug in terminals catch 3 5 mm 1 5 1 0 0 25 Check the electrical connection again before starting the controll...

Page 36: ...ons FUZ2 A B C CX G L FEIG ELECTRONIC GmbH Page 36 of 96 TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx 6 2 Power supply voltage with main switch L N X13 Fuse 16A K Typ N N L PE PE L Figure 16 Conn...

Page 37: ...shielding of the motor cable to the EMC bracket for steel housings Connect the shielding of the motor cable to the PE terminal For steel housings also make direct contact between the shielding and th...

Page 38: ...ble to the door controller around the complete motor cable The black split ferrite is not included in the scope of delivery Use a shielded motor cable in order to guarantee error free operation of the...

Page 39: ...connected when the door controller is switched on it will be recognized automatically If no safety edge is connected automatic closing of the door is not possible Use of additional types of safety ed...

Page 40: ...4 2 Electrical resistance safety edge 45 44 43 42 41 Spiral cable Junction box 8K2 43 44 41 42 Slack rope switch optional slip door switch brown white Outside white Inside brown Jumper J 800 is locat...

Page 41: ...es can be connected for example Dynamical optical system Electrical safety edge with 1 2 k or 8 2 k terminating resistor Digital input Use of additional types of safety edges is possible Please contac...

Page 42: ...3 62 61 brown white Jumper J 801 is located to the left and behind terminal 51 52 J801 1 2 8 2K 1 2K 4 digital Parameter P 5A2 3 3 2 1 Figure 21 Connection of an electrical resistance safety edge 6 5...

Page 43: ...mits the automatic teach in of the end position CLOSED Optionally the TST LGB can assume other functions In these cases additional safety devices must be attached to the door 6 6 1 Installation of the...

Page 44: ...24 V 45 12 V 44 GND 43 Safety edge 42 E stop 1 41 E tstop 1 36 GND 35 Channel B 34 Channel A 33 12 V 32 E stop 2 31 E stop 2 Pin 1 brown Pin 2 white Pin 3 blue Pin 4 black Pin 1 white Pin 2 brown Pin...

Page 45: ...13849 1 6 7 1 Absolute encoder TST PE or TST PE FSB with WICAB system Absolute encoder TST PE is a single turn encoder The driving shaft must not execute more than a single revolution over the entire...

Page 46: ...g door shaft The driving shaft may execute more than a single revolution This encoder may also be equipped with the WICAB radio system to transfer the status of the safety edge without a spiral cable...

Page 47: ...f use Please also observe the information in chapter 3 Safety functions in accordance with EN 12453 2017 on page 14 Wire 1 Emergency stop Wire 3 GND Wire 6 12 VDC Wire 2 Channel B 31 Terminal 31 Termi...

Page 48: ...ncy limit switch OPEN Crank switch Emergency stop circuit 86 24 V 85 Input 7 pre limit switch door close 84 GND 83 24 V 82 Input 6 pre limit switch door open 81 GND 66 65 64 Input 9 limit switch door...

Page 49: ...TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx 6 8 Photo eye GND 24V 71 72 73 74 75 76 Input 5 Receiver photo eye Figure 29 Phot eye connection 6 9 External triggering devices 24V OPEN STOP CLOSE C...

Page 50: ...tion Flashing red traffic light flashing during gate travel and during clearance time P 701 1253 Constant green traffic light relay active in position Gate OPEN P 702 1210 L L N N 10 1112 20 2122 Jump...

Page 51: ...itung_EN_22 docx 6 11 Overview of outputs K1 Com K1 NO K1 NC Door is OPEN K2 Com K2 NO K2 NC Door is CLOSE L N L N N L CEE plug 3 poles blue PE N L Fuse 16A K Type M 3 T1 T2 T3 U V W PE PE 10 1112 20...

Page 52: ...lose time 64 Input 9 Deactivating intermediate stop 63 GND 62 24 V 61 Input 8 Locking endposition CLOSE 54 Input 3 CLOSE 53 Input 2 STOP 52 Input 1 OPEN 51 24 V 45 12 V 44 GND 43 Safety edge Safety ed...

Page 53: ...ung_EN_22 docx 7 Optional plug in and expansion cards Several slots are available to expand the operation of the controller with optional plug in and expansion cards 7 1 Wireless receiver TST SFFE Fig...

Page 54: ...detector TST SUVEK The Induction loop monitor is available in the variants TST SUVEK 1 and TST SUVEK 2 Depending on the type 1 or 2 loops may be monitored Figure 35 Detector card To activate the slot...

Page 55: ...an evaluate up to 4 inductive loops Table 3 Pin assignment VEK MNST1 2 3 4 Induction loop detector VEK MNST1 VEK MNST2 VEK MNST3 VEK MNST4 Loop channel 1 2 3 4 Connection X3 Pin 1 1 1 2 2 1 2 2 Connec...

Page 56: ...monitor is available in the variants TST SURA 1 and TST SURA 6 Depending on the type 1 or 6 safety edge may be monitored Figure 37 Safety edge monitor To activate the slot for the safety edge monitor...

Page 57: ...ts and 6 relay outputs and one digital output with freely programmable operation In addition a 2 channel inductive loop detector and an annual timer switch as well as an additional RS 485 interface ar...

Page 58: ...docx 7 6 Interface card TST RFUxFCOM Optionally the interface card TST RFUxFCOM provides an RS 485 and a CAN interface This allows connections to partner controller or to an external TST RFUxK board...

Page 59: ...SRA Auxiliary relay TST SRA can optionally be attached to the base M2a of the slot for the wireless module providing a potential free changeover contact The function of the associated output 2A may b...

Page 60: ...gic Controller PLC TST RFUxIO E for the output of power signals e g for oncoming traffic sample control The expansion board RFUxIO B E has 6 additional inputs and up to 6 relay outputs TST RFUxIO E wh...

Page 61: ...ageanleitung_EN_22 docx 7 9 LCD text display Alternatively controller TST FUZ2 may be expanded by a LCD text display This provides more information at a glance The display must not be enabled via a pa...

Page 62: ...witch position The service mode is automatically reset after approx 1 hour In order to reach service mode again the controller must be turned off for a short period and then turned on again or a reset...

Page 63: ...ort 999 0002 P 999 1 By briefly pressing the STOP key on the membrane keypad the cursor moves to the right to the stored value the parameter is opened or the preset value is displayed P Offenhalt1 010...

Page 64: ...operating instructions to set parameters Positioning system P 205 The limit switch system in use must be set using Parameter P 205 P 205 0000 Mechanical limit switches Version 1 Figure 28 Connecting c...

Page 65: ...nleitung_EN_22 docx U1 V1 W1 W2 U2 V2 L1 L2 L3 U1 V1 W1 W2 U2 V2 L1 L2 L3 Star wiring Delta wiring Figure 45 Star Delta wiring The automatic query of basic data can be interrupted by pressing the OPEN...

Page 66: ...d swap the 2 motor connections If the door does not move the motor lacks power With the aid of the boost performance increase at low speeds the motor can be supplied with an increase in power refer to...

Page 67: ...rom the opened position If the door does not move the motor lacks power With the aid of the boost performance increase at low speeds the motor can be supplied with an increase in power see Chapter 10...

Page 68: ...s I615 LL angef SYE o If the door moves in the wrong direction wrong motor rotary field change parameter P 130 from 1 to 0 change direction of rotation If the door does not move the motor lacks power...

Page 69: ...has count down and moves up and down by itself until the correction drive has finished The Display shows the following messages Tor schlie t I 515 Korr Fahrt I 515 Offenhalt xxs I 515 Korrekt Fahrt I...

Page 70: ...rent error F 510 F 410 In this case the boost must be reduced If the boost is low or 0 and the motor still does not have sufficient force to move the door the boost must be increased Due to the large...

Page 71: ...N P 230 Pre limit switch OPEN P 232 Opening Limit switch CLOSE Creep speed F2 P 320 Max opening travel speed F1 P 310 Start ramp r1 P 311 P 312 Brake ramp r2 P 321 P 322 Figure 46 Opening using freque...

Page 72: ...Creep spead F6 P 360 Max travel speed F5 P 350 Figure 47 Closing using the frequency converter The frequency converter starts door movement with start ramp r5 It accelerates from 0 Hz to the max trave...

Page 73: ...of the automatic limit switch correction If these ramps are adjusted manually P 216 must be set to less than 2 11 4 Ramp configuration The ramps are used by the door controller to change speed i e to...

Page 74: ...circuit F 020 Run time exceeded during opening closing or deadman Current motor run time has exceeded set maximum run time P 410 Opening P 415 Closing P 419 Deadman move door may be sticking or is blo...

Page 75: ...ired F 090 Controller not parameterized The min necessary basic parameters for the controller have not yet been set Activate DIP switch and put in the asked parameters F 101 Message from sensor actor...

Page 76: ...ation profile A 480 F 10A A sensor actuator component was not detected or is not present It was detected that only one component of a sensor actuator is present on the CAN bus e g for a light curtain...

Page 77: ...te suitable software F 125 TST LGD 1 Overvoltage or undervoltage at TST LGC transmitter or receiver Incorrect cabling Power supply unit Overloaded Acknowledgement necessary F 126 Restart TST LGD 1 TST...

Page 78: ...pdate failed If the error occurs at 0 the update file might be incompatible to the MWD BPC If the error occurs during the transfer of the update perform the update again if it occurs several times rep...

Page 79: ...upted from emergency stop input 2 F 320 Obstacle during opening During opening an obstacle has recognized F 325 Obstacle during closing During closing an obstacle has recognized F 360 Short circuit de...

Page 80: ...efective Processing module defective Safety edge defective F 379 Safety edge detection defective coding pin or parameter setting No module plugged in but was reported as present by a parameter The con...

Page 81: ...pansion board RFUxK F with the software version from V1 11 can be operated in parallel with other expansion boards on a CAN bus F 40A Software Exception Internal error detected F 40B Communication err...

Page 82: ...sioned Motor winding defective Brief interruption of the emergency stop circuit F 520 Overvoltage in DC bus Limit 2 Brake chopper interference defective missing Incoming mains voltage much to high Mot...

Page 83: ...fective dark test fail DA converter defective exchange hardware F 616 Internel error Light curtain Receiver Internal receiver error RAM test fail ROM test fail Program run error Sync error Addressing...

Page 84: ...fective Defective hardware or electrically noisy environment Use a shielded control cable Install a RC element 100 100nF at the brake F 760 Position outside of window Position encoder drive defective...

Page 85: ...to the input does not work correct The stationary unit is defective F 80C Wrong Test of input C of the stationary unit TST FSx Input C of the stationary unit was tested wrong The device which is conne...

Page 86: ...s during door drive for a short time F 852 Communication error between TST FSx and controller This error occurs when the controller looses RS485 communication for min 1 second with the stationary unit...

Page 87: ...rect Hardware defect F 922 Emergency stop chain not complete Not all emergency STOP inputs are jumpered separately although the entire emergency stop chain is jumpered Redundant check of the emergency...

Page 88: ...faulty Because of this no emergency opening testing can be done F 966 Hardware unknown A wrong software was programmed to the controller The programmed software does not recognize the hardware version...

Page 89: ...2 I 320 Obstacle during opening I 325 Obstacle during closing I 360 Disturbed N C safety edge I 363 Disturbed N O safety edge I 380 Faulty 2nd internal N C safety bar I 383 Faulty 2nd internal N O saf...

Page 90: ...ot available Deadman speed is maintained until the actual position becomes available again I 856 The internal safety edge is tripped because of an WiCab radio problem The radio connection interrupts d...

Page 91: ...et time for the virtual key switch Status messages during calibration E i E c calibration of the lower limit position requested in deadman travel E i E o calibration of the lower limit position reques...

Page 92: ...t 3F Safety emergency stop chain E 201 Internal emergency STOP mushroom buttom triggered E 211 External emergency stop 1 triggered E 212 External emergency stop 2 triggered Safety edge in general E 36...

Page 93: ...TST_FUZ2 A B C CX G L_Montageanleitung_EN_22 docx WiCab Inputs E F01 Input 1 of mobile unit E F02 Input 2 of mobile unit E F03 Input 3 of mobile unit E F04 Input 4 of mobile unit E F0A Input A of sta...

Page 94: ...l power supply depending on network Terminal L1 According to supply voltage to terminal L secured on the circuit board F200 4AT Control voltage external supply 2 24 VDC regulated 10 at nominal voltage...

Page 95: ...at 40 C 10 duty cycle at 40 C Drive output Controller variants CX CXGH Controller variant CXS for drives up to 1 2 kW at 230 V Constant motor current at 100 duty cycle and 40 C surrounding temperatur...

Page 96: ...closed cable glands IP65 In plastic steel and stainless steel housings with closed cable glands Tighten the screw on the frame near the motor connection Board variants meet IP 00 Weight approx 5 kg pl...

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