Fagor 2104 Quick Reference Download

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FAGOR AUTOMATION

Ref.2104

Original instructions

FAGOR AUTOMATION

DDS

Modular Quick Reference

Summary of Contents for 2104

Page 1: ...FAGOR AUTOMATION Ref 2104 Original instructions FAGOR AUTOMATION DDS Modular Quick Reference...

Page 2: ...ishandling in violation of safety rules or the technical specifications of the product inadequate monitoring or any type of negligence on behalf of the CUSTOMER b Defects caused by improper handling a...

Page 3: ...mplies with all applicable provisions of the following directives Directive 2014 30 EU of the European Parliament and the Council of February 26 2014 with regard to the approximation of the legislatio...

Page 4: ...Units whose manufacturing date is the same as or later than 2012 05 comply with this certificate The date appears on the version label stuck on the outside of the drive Equipment included Are excluded...

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Page 8: ...t the maximum value for this speed is shown in the torque speed curves given in this manual Mp Peak torque Maximum torque limited by current generated by the maximum Ip current allowed at zero speed I...

Page 9: ...ctric rigidity 1500 Vac 1 min Degree of protection Overall IP 64 standard IP 54 with fan Axis IP 64 standard IP 65 with oil seal Storage temperature 20 C 80 C 4 F 176 F Ambient temperature 0 C 40 C 32...

Page 10: ...00 2000 3000 4000 5000 min 1 A B C 0 4 8 16 Nm 20 24 12 A B C 0 1000 2000 3000 4000 5000 min 1 0 4 5 10 Nm 1 2 3 6 7 8 9 11 12 13 0 1000 2000 3000 4000 5000 min 1 0 Nm 5 15 20 25 40 A B C 10 30 35 0 1...

Page 11: ...Nm 5 20 25 30 60 10 35 40 45 55 15 50 0 1200 2000 3000 4000 1 0 Nm 5 20 25 30 60 10 35 40 45 55 15 50 65 70 75 0 1200 2000 3000 4000 5000 min 1 0 5 20 25 30 60 10 35 40 45 55 15 50 65 70 75 80 85 90 0...

Page 12: ...1 0 Nm 20 60 40 80 100 120 140 160 180 200 220 240 0 1200 2000 3000 4000 5000 min 1 0 Nm 60 30 90 120 150 180 210 240 270 __________ 400 Vac 400 Vac 15 A 1200 min 1 B 2000 min 1 C 3000 min 1 D 4000 mi...

Page 13: ...000 3000 4000 5000 min 1 0 Nm 20 60 40 80 100 120 140 0 1200 2000 3000 4000 5000 min 1 0 Nm 20 60 40 80 100 120 140 160 180 0 1200 2000 3000 4000 5000 min 1 0 Nm 20 60 40 80 100 120 140 160 180 200 0...

Page 14: ...8 2 16 1 35 29 17 8 37 5 62 5 74 0 FXM54 30A 0 14 8 74 3000 8 70 43 5 4 6 1 7 12 3 7 3 0 64 29 17 8 42 5 59 5 74 0 FXM54 40A 0 14 8 74 4000 11 80 59 0 6 2 1 2 16 4 3 9 0 35 29 17 8 32 5 45 5 65 0 74 0...

Page 15: ...5 0 135 0 FXM74 20A 1 40 9 135 2000 16 5 54 5 8 6 2 5 12 2 12 0 68 79 35 8 87 5 125 0 135 0 FXM74 30A 1 40 9 135 3000 24 3 80 2 12 8 1 7 18 4 5 4 0 31 79 35 8 85 0 127 5 135 0 FXM74 40A 1 40 9 135 400...

Page 16: ...MENSION LB UNITS mm in FXM73 256 10 08 FXM74 291 11 46 FXM75 326 12 83 FXM76 361 14 21 FXM77 396 15 59 FXM78 431 16 97 DIMENSION F GD R GA ST UNITS mm in mm in mm in mm in mm FXM7 10 0 39 8 0 31 50 1...

Page 17: ...mm Dmin Dmax 19 24 mm EOC 12 SEALING IP65 STAND PIN SIGNAL 1 2 3 4 5 6 REFCOS 485 PTC THERMIST PTC THERMIST SIN REFSIN 1 9 8 7 6 5 4 3 2 11 12 10 P 7 8 9 10 11 12 485 COS CHASSIS GND N C 8 VDC A1 SIN...

Page 18: ...sorbed 8 Motor model reference 9 Degree of protection IM B5 IM V3 IM V1 IM B5 IM V3 IM V1 IEC 60034 7 code I LWKRXW IDQ LWK IDQ 2QO LQ VL HV DQG UHY PLQ UHY PLQ UHY PLQ UHY PLQ 0 25 6 1 521286 02725 6...

Page 19: ...class F 150 C 302 F Protection degree Standard configuration IP 65 according to EN 60034 5 60034 5 Storage temperature 20 C 80 C 4 F 176 F Ambient temperature 20 C 40 C 4 F 104 F Working ambient humi...

Page 20: ...ust the motor parameters by reading that sales model from the encoder memory Motor model nomenclature Motor Holding torque Power consumption Time on off Inertia Approx mass Units N m lbf ft W hp ms kg...

Page 21: ...Heating class F 150 C 302 F Insulation resistance 500 Vdc 10 M or greater Dielectric rigidity 1500 Vac 1 minute Protection degree Standard configuration IP 64 Seal option IP 65 Storage temperature 20...

Page 22: ...R Amax Hmax POWER 1 FKM 150 180 SIGNAL 2 FKM2 150 180 FKM4 115 110 FKM6 110 105 Note Certain positions cannot be reached by rotating with the based mounted Approx max rotating torque 8 N m Only 5 rota...

Page 23: ...60A 1 min 400V 15 400V FKM43 20A 48 1 min 42 36 30 24 18 12 6 0 1000 0 2000 3000 4000 400V 10 400V 0 6 12 Nm 18 24 30 36 42 48 0 1000 2000 3000 4000 FKM44 30A 2 1 min 400V 10 400V 48 42 36 30 24 18 12...

Page 24: ...40A 400V 15 400V 400V 15 400V 0 5 10 Nm 15 20 25 30 35 40 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 FKM62 60A 1 min FKM63 20A 1000 0 2000 3000 1 min 0 Nm 10 20 30 40 50 60 70 400V 10 400V 1 min...

Page 25: ...15 400V 400V 10 400V FKM66 20A 2 0 1000 2000 1 min 0 20 30 40 50 60 70 10 80 90 100 0 10 20 30 40 50 60 70 80 90 100 1 min FKM66 30A Nm 0 1000 2000 3000 4000 5000 400V 15 400V zz FKM66 20A 2 V 0 1000...

Page 26: ...1 13 2 0 935 29 5 17 1 35 2 51 0 FKM63 30A 0 12 5 51 3000 9 2 37 1 3 9 1 4 18 1 3 8 0 280 29 5 17 1 30 2 42 3 51 0 FKM63 40A 0 12 5 51 4000 12 3 49 5 5 2 1 0 24 2 2 1 0 160 29 5 17 1 26 9 38 5 51 0 FK...

Page 27: ...in mm 1 in 25 4 mm 168 5 126 125 54 279 10 329 18 24j6 110j6 50 0 1 3 5 0 1 50 0 25 32 130 1 5 0 27 0 2 0 7 M8x19 FKM4 WITH EXTRA TORQUE BRAKE Models with extra torque brake FKM44 20A 20 FKM44 30A 20...

Page 28: ...R6 158 387 5 295 5 12 445 5 18 68 1 9 0 165 40 32k6 130j6 58 0 25 58 0 1 3 5 0 1 35 0 5 8 Dimensions in mm 1 in 25 4 mm Models with extra torque brake FKM66 20A 21 2 FKM66 30A 21 FKM6 V WITH EXTRA TO...

Page 29: ...RANGEMENTS IM CODE IDENTIFICATION Names The denomination of each motor is made up of letters and digits that mean the following The sales model is stored in the motor encoder The drive software can au...

Page 30: ...PL HG IRU 6 6PDOO VL H 1 1 37 7 WKHUPLVWRU 57 3W WKHUPRUHVLVWHQFH 37 WKHUPLVWRU 7 03 5 785 6 1625 75 6 1R 6SHFLDO FRQILJXUDWLRQ ZLWKRXW 157 PDUN 8 LWK NH ZD KDOI NH EDODQFLQJ 3 1RQH_ 1RQH_ 6SHFLDO FRQ...

Page 31: ...pprox maximum rotating torque 8 Nm Only 5 rotations are allowed in order to keep the degree of protection FKM94 20A 0 50 100 Nm 150 200 250 1 min 1320 56 80 8 2190 68 204 0 500 1000 1500 2000 2500 FKM...

Page 32: ...ltage Inertia Mass Units N m lbf ft W hp ms Vdc kg cm kg lbf FKM9 145 0 106 9 50 0 067 65 190 22 26 0 53 5 35 11 79 E 240 18 4 55 25 293 45 128 89 5 151 230j6 Dk6 L 29 265 300 14 5 K D GD F ST Dimensi...

Page 33: ...agor Automation S Coop offers the necessary data to identify the motor for the user LWKRXW IDQ UHY PLQ 0 25 6 1 521286 02725 6 5 6 6 1 7 5 7 63 1 1 9DF 7 3 0XOWL WXUQ DEVROXWH VLQXVRLGDO 9SS 6LQ RV HQ...

Page 34: ...anently regardless of the speed duty cycle S1 S1 duty cycle continuous Operation with constant load enough to stabilize the temperature of the motor S6 S6 duty cycle intermittent operation Uninterrupt...

Page 35: ...ee of vibration V5 V10 Optional degree of vibration V3 V5 On E03 and HS3 series Standard degree of vibration V3 Mounting On E01 and E02 series Horizontal IM B3 IM B5 IM B35 Vertical IM V1 IM V5 IM V15...

Page 36: ...ted speed Rated torque Rated current Max speed Inertia Weight B P E01 E02 PN kW nN 1 min MN N m IN A nmax 1 min J kg cm P kg 5 5 1500 35 0 14 6 9000 10000 210 52 56 Torque Nm 35 3 36 0 23 5 S1 S6 40 1...

Page 37: ...5000 Speed 1 min Power kW 10 7 7 star delta 5 0 0 star delta 70 70 60 50 47 7 S6 40 Torque Nm 40 30 20 10 0 0 1500 4000 6000 10000 15000 Speed 1 min S1 17 9 31 0 S6 40 S1 4 4 3 0 S1 26 5 A S1 25 8 A S...

Page 38: ...7 8 03 FM7 A090 3 E0 12 48 6 14 4 41 8 03 3 74 3 50 0 39 10 59 9 72 2 95 1 67 21 50 8 66 8 46 4 49 10 59 2 76 2 16 0 47 8 03 FM7 A110 3 E0 10 39 7 72 6 30 11 00 5 00 3 50 0 63 13 50 13 05 2 16 1 67 22...

Page 39: ...6 0 31h9 0 87 M4 FM7 A055 1 E0 80 70 2 0 32h6 8h11 5 0 10h9 22 M5 3 15 2 76 0 078 1 26h6 0 31h11 0 20 0 39h9 0 87 M5 FM7 A075 1 E0 110 90 0 5 48h6 9h11 5 5 14h9 40 M5 4 33 3 54 0 019 1 89h6 0 35h11 0...

Page 40: ...S1D0 E03 18 7 8 4 7 1h7 8 0 0 7 9 8 16 3 2 3 13 8 8 8 6 7 0 5 8 0 10 6 1 6 6 2 8 0 4 4 2 36 0 02 1 1h6 FM7 D075 S1D0 E03 19 9 8 4 7 1h7 8 0 0 7 9 8 17 5 2 3 15 7 10 0 7 4 0 5 8 0 10 6 1 6 6 4 9 8 4 4...

Page 41: ...xtensi n B Rotational excentricity of shaft extension runout C Shaft runout at the end D Concentricity between flange and shaft diameters E Concentricity of the support side of the flange with respect...

Page 42: ...M When using mechanical transmission elements the end of the motor shaft may be subjet to radial loads Make sure that the maximum radial load values at the end of the shaft do not exceed the permitted...

Page 43: ...UHY PLQ UHY PLQ VLQJOH ZLQGLQJ 1RWH 7KH N IRU HDFK PRGHO DUH REWDLQHG E PXOWLSO LQJ 02725 32 5 N XW 6 WKH JLYHQ YDOXH E J Q 0 PRWRU FDQ SURYLGH XS WR N LQ 6 02817 1 ODQJH RRW ODQJH RRW 5 2 9 9 9 9 5...

Page 44: ...construction Horizontal IM B3 IM B5 IM B35 Vertical IM V1 IM V5 IM V15 IM V3 IM V6 IM V36 Electric winding insulation Class F 155 C 311 F Degree of protection IP 54 Storage temperature 10 C 60 C 14 F...

Page 45: ...4 A S6 40 146 2 A 72 0 60 0 55 0 S1 S6 40 687 5 525 2 171 8 114 5 105 0 131 3 Speed 1 min Torque N m Speed 1 min Power kW 0 4500 1000 4100 71 95 S6 40 199 4 A S1 134 8 A 0 4500 1000 0 100 400 200 300...

Page 46: ...iameter 450 130 375 1259 1119 140 149 18 5 222 5 18 5 308 454 8 19 PCD 500 550 265 165 3 C 225 443 356 85 18 5 297 498 5 25 315 222 5 M20 DEPTH 42 79 5 12 20 7 4 75 11 3 55 5 Dimensions in mm 1 in 25...

Page 47: ...t max speed The references of the bearings located at the shaft end and at the fan end are indicated on the identifications plate stuck on one side of the motor MOUNTING ARRANGEMENTS IM CODE IDENTIFIC...

Page 48: ...ing resistance per phase 12 Degree of protection 13 Insulation class 14 Base speed maximum speed 15 Slip frequency 16 Stator dispersion inductance per phase 17 Level of vibration 18 Encoder type 19 Nr...

Page 49: ...ar to the PS capable of returning energy to mains and offering a voltage supply of 24 V REGENERATIVE REGULATED POWER SUPPLIES RPS Modules similar to the XPS capable of returning energy to mains they o...

Page 50: ...1 A AXD SPD 1 08 1 15 and AXD 1 08 1 15 L B AXD SPD 1 25 and AXD 1 25 L C AXD SPD 1 35 and AXD 1 35 L D MMC 1 08 1 15 E MMC 1 25 F MMC 1 35 A B C D E F X4 X3 X5 X6 SL2 SL1 X1 U V W 24Vdc 0V SPEED ENAB...

Page 51: ...CHOKES RPS CHOKES The CHOKES inductance must only be installed with regenerative power supplies XPS and RPS XPS power supplies have their own associated XPS choke RPS power suppli es have their own a...

Page 52: ...113 F Max installation altitude 2000 m 6561 ft above sea level Operating shipping vibration 1 g 1 5 g Sealing IP 2x Protections Overvoltage heat sink temperature hardware error Ballast overload See d...

Page 53: ...48 62 Hz Rated mains power active consumption in RPS mode cos 1 81 kW 76 kW 46 kW 21 kW ON ON ON ON VP5 Vdc 625 Vdc 600 Vdc 1 41xVline RPS MODE RB6 MODE 1 It represents the moving element of each swit...

Page 54: ...on graph AXD SPD MMC 1 08 15 25 35 2 50 75 85 3 100 150 200 250 Power voltage input 542 Vdc 800 Vdc Power to control circuits 24 Vdc between 21 28 Vdc Consumption on these circuits 24 Vdc 0 9 A 1 25 A...

Page 55: ...AN 4 0 kW ER TH 18 2000 FAN PS 37 L PS 65A 9 1 9 kW 2x ER TH 18 1100 in parallel 2 6 kW 2x ER TH 18 1800 in parallel 4 0 kW 2x ER TH 18 2200 in parallel 4 0 kW 2x ER TH 18 1000 FAN in parallel 6 0 kW...

Page 56: ...255 267 389 347 77 422 373 R3 5 8 5 R3 5 R6 5 8 7 5 PS 37 L PS 65A PS 37 L PS 65A 255 389 347 194 267 373 154 412 XPS 25 R3 5 8 5 R3 5 R6 5 8 7 5 XPS 25 97 255 389 347 234 373 97 XPS 65 R3 5 8 5 R3 5...

Page 57: ...RPS 80 RPS 80 R3 5 8 5 R3 5 R6 5 8 7 5 373 77 267 389 347 255 45 APS 24 APS 24 R3 5 8 5 R3 5 R6 5 8 7 5 77 267 325 approx 255 389 347 45 373 AXD 1 08 AXD 1 15 AXD 1 08 L AXD 1 15 L R3 5 8 5 R3 5 R6 5...

Page 58: ...R3 5 8 5 R3 5 R6 5 8 7 5 412 389 347 325 approx 255 234 272 97 97 373 AXD 3 100 AXD 3 100 L AXD 3 150 AXD 3 150 L SPD 3 100 SPD 3 150 R3 5 8 5 R3 5 R6 5 8 7 5 97 97 373 423 389 347 325 approx 255 234...

Page 59: ...1 mm 320 240 300 ER TH 24 750 in 8 66 5 51 11 81 mm 220 140 300 ER TH 43 350 in 4 33 2 36 11 81 mm 110 60 300 With external thermostat Units L In lf 6 2 30 95 71 L 80y84 In lf THERMO SWITCH 160 C FAST...

Page 60: ...ground screw Yellow Green 5V 0V PA PA PB PB PC PC THSA THSB t 15 V DC Cable 4x2x 0 14 2x0 5 Cable 3x2x0 14 4x0 14 2x0 5 AS1 X7 Phoenix 5 08 mm AS2 Relay NC X6 DIGITAL I Os SL1 X7 ANALOG I Os X6 DIGITA...

Page 61: ...t ed t o t he connect or housing at t he drive end and t o t he met allic hous ing and t o pin 9 of t he connect or at t he mot or end The hous ing of t he 2 6 pin connect or must be conduct ive met a...

Page 62: ...10 Vdc Input overvoltage Continuous mode 80 Vdc Transients 250 Vdc Input impedance With respect to GND 40 k Between both inputs 80 k Voltage in common mode 20 Vdc Analog outputs characteristics Resol...

Page 63: ...9 Fr ont view t o DRIVE X4 t o M OTOR 0 5 mm 0 5 mm S hielded by pair s of cables and over all s hield The s hields of t wis t er pair s mus t be connect ed t o each ot her and only at t he drive end...

Page 64: ...8 5 7 REFS IN 4 S IN 3 6 COS 5 0 V 2 8 V 1 1 9 9 REFCOS 4 8 5 9 1 HD S ub D M 2 6 Or ange Gr een Grey B lue B r own Cable EEC FM 7 CS 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 Lengt h met ers including c...

Page 65: ...xD 2 3 5 GND RxD TxD to DRIVE RS 232 CABLE 9 PIN SUB D TYPE FEMALE CONNECTOR 25 PIN SUB D TYPE MALE CONNECTOR to the VT PANEL ESA 2 Pin pair s 4 5 7 2 5 and 1 5 1 8 of t his connect or mus t be jumper...

Page 66: ...TxD 422 8 RxD 422 9 RxD 422 po sit io ning dr ive po sit io ning dr ive po sit io ning dr ive po sit io ning dr ive X3 po sit io ning dr ive po sit io ning dr ive DANGER HIGH VOLTAGE DISCHARGE TIME 4M...

Page 67: ...indicated in figure Note No more than six drive modules axes spindles can be connected in the CAN bus WARNING The bending radius of the CAN cable must always be more than 50 mm 1 Br own S ignal All t...

Page 68: ...t and the other one to a PLC input IMPORTANT Remember to manage the chosen PLC input in the PLC program to generate an error when exceeding the limit temperature 160 C detected by the sensor and to op...

Page 69: ...ature sensors and the winding of their motors ensuring long life to the motor drive system regardless of wiring lengths When installing non FAGOR motors since it cannot be guaranteed that the existing...

Page 70: ...cannot be protected with fuses Therefore when using RPS 75 power supplies the protection does not prevent the module from breaking down Using them minimizes the number of components that may be damag...

Page 71: ...of the power supply system INFORMATION The DDS system may be connected directly through a transformer or auto transformer in mains with a TN type distribution diagram MANDATORY With an IT distributio...

Page 72: ...enerative XPS power supply The third one ilustrates the connection of a SERCOS II interface The fourth one shows the connection of a CAN interface Section Inmax Section Inmax Section Inmax mm A mm A m...

Page 73: ...wer supply for the control circuits since there is no integrated power supply HOLDING BRAKE CONTROL In some applications e g the vertical Z axis on a milling machine a electromechanical holding brake...

Page 74: ...0 4 A1 Analog I O SERCOS S0 SERCOS and Analog I O SI CAN C0 0 None 1 Encoder simulator 2 Direct feedback SPD 2 50 C0 0 B MDU Example 25 35 50 75 85 100 150 200 250 15 25 35 50 75 85 100 150 200 250 CA...

Page 75: ...L 2 L 3 L 1 L 2 L 3 E X T E R N A L A U X I L I A R Y P O W E R S U P P L Y 2 4 V d c 9 1 0 C h a s s i s R i R e L U V W M O T O R 3 x 2 0 0 2 4 0 V a c X 1 X 1 L L P o w e r B u s I n t e r n a l B...

Page 76: ...a b l e 2 4 V d c S p e e d E n a b l e D r i v e E n a b l e 2 4 V d c K A 3 G N D G N D G N D G N D G N D D R Z O K D R Y O K D R X O K D R S O K O N A X D A X D A X D S P D G N D 2 5 A F F u s e 2...

Page 77: ...O R M O D U L E R e L t P L C i n p u t R S 2 x 2 2 0 2 4 0 V a c 5 0 6 0 H z 0 1 5 0 2 0 A 2 3 2 0 W E x t e r n a l B a l l a s t R e s i s t o r R e L 2 4 V d c L 1 L 2 L 3 L 1 L 2 L 3 L 2 1 3 5 6...

Page 78: ...z 0 1 5 0 2 0 A 2 3 2 0 W 2 4 V d c 1 0 m m PE S1 MECHANICAL MAIN SWITCH F1 F2 F3 MAIN FILTER xA A L1 L3 L2 L1 3x 400 460 Vac 2x 400 460 Vac CONTACTOR KM1 L2 Q1 DIFFERENTIAL BREAKER POWER MAINS IT A...

Page 79: ...X Y Y Z Z KA2 SYSTEM SPEED ENABLE RPS SYSTEM OK I1 PLC CNC EMERG O1 PLC KA1 EMERGENCY LINE GND ON OFF TO SPEED ENABLES KA2 1 ON Green OFF Red DELAY OFF KA3 DRIVE ENABLES KA7 KA4 KA5 KA6 BRAKE CONTROL...

Page 80: ...WARE VERSION VEC 01A AND LATER 05 08 AND LATER 06 01 AND LATER VERSION OF THE VECON 3 BOARD SOFTWARE VERSION VEC 01A AND LATER 06 18 AND LATER VERSION OF THE VECON 4 BOARD SOFTWARE VERSION VEC 01A AND...

Page 81: ...nsmission speed Note A SERCOS board and a CAN board cannot be installed in the same drive module at the same time i e the communications interface must be either SERCOS II or CAN but not both at the s...

Page 82: ...MQR 82 84 Fagor Modular Drives and Motors Quick Reference Ref 2104 User notes...

Page 83: ...Fagor Modular Drives and Motors Quick Reference Ref 2104 MQR 83 84 User notes...

Page 84: ...s and Motors Quick Reference Ref 2104 Cod 14460010 N M Fagor Automation S Coop B San Andr s 19 Apdo 144 E 20500 Arrasate Mondrag n Spain Tel 34 943 039 800 Fax 34 943 791 712 E mail info fagorautomati...

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