Excalibur Excalibur P90-LP Owners & Installation Manual Download

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WARNING:

If the information in these instructions are not followed exactly,

a ﬁre or explosion may result causing property damage,

personal injury or loss of life.
FOR YOUR SAFETY

Do not store or use gasoline or other ﬂammable vapours and

liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualiﬁed

installer, service agency or the gas supplier.

FOR YOUR SAFETY

What to do if you smell gas:



Do not try to light any appliance



Do not touch any electrical switch:

do not use any phone in your

building.



Immediately call your gas supplier

from a neighbour's phone. Follow

the gas supplier's instructions.



If you cannot reach your gas

supplier, call the ﬁre department.

FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4

918-072d

MODELS: P90-NG Natural Gas P90-LP Propane

01/09/06

P90 Zero Clearance Direct Vent Gas Fireplace

Owners &

Installation Manual

Tested by:

Installer

: Please complete the details on the back cover

and leave this manual with the homeowner.

Homeowner:

Please keep these instructions for future reference.

www.excalibur-ﬁre.com

Summary of Contents for Excalibur P90-LP

Page 1: ...ny appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the ﬁre department FPI FIREPLACE PRODUCTS INTERNATIONAL LTD 6988 Venture St Delta BC Canada V4G 1H4 918 072d MODELS P90 NG Natural Gas P90 LP Propane 01 09 06 P90 Zero Clea...

Page 2: ...facturer s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or the current Standard of Fire Safety Criteria for Manufactured Home Installations Sites and Communities ANSI NFPA 501A and with CAN CSA Z240 MH Mobile Home Standard in Canada This appliance installation must comply with the manufacturer s installation instructions and local code...

Page 3: ...bel 4 Installation Important Message 5 Before You Start 5 General Safety Information 5 Installation Checklist 5 Locating Your Gas Stove 6 Manufactured Home Additional Requirements 6 Optional HeatWave Duct System 6 Optional Heat Release Kit 6 Clearances 6 Combustible Mantel Clearances 7 P90 Flat Surround and Tile Kit 7 Unit Base Stand Offs 7 Framing and Finishing 7 Facing Requirements 8 Hearth Requ...

Page 4: ...xcalibur units are constantly being improved Check the label on the unit and if there is a difference the label on the unit is the correct one SAFETY LABEL Copy of Safety Decal for P90 For the State of Massachusetts installation and repair must be done by a plumber or gasﬁtter licensed in the Commonwealth of Massachusetts For the State of Massachusetts ﬂexible connectors shall not exceed 36 inches...

Page 5: ...pe Nevervent to another room or inside a building Make sure that the vent is ﬁtted as per Venting instructions 5 Inspect the venting system annually for blockage and any signs of deterioration 6 Venting terminals shall not be recessed into a wall or siding 7 Any safety glass removed for servicing must be replaced prior to operating the appliance 8 To prevent injury do not allow anyone who is unfam...

Page 6: ...edpositionorframedout into the room as in A B C D See Diagram 1 actually installing this appliance Have a qualiﬁedinspector dealer orinstallerreview your plans before installation Note For vent terminations see page 11 MANUFACTURED MOBILE HOME ADDITIONAL REQUIREMENTS 1 Ensure that structural members are not cut or weakened during installation 2 Ensure proper grounding using the 8 ground lug provid...

Page 7: ...nsure the paint that is used on the mantel and the facing is heat resistant or the paint may discolour 3 For exterior walls insulate the enclosure to the same degree as the rest of the house apply vapour barrier and drywall as per local installation codes Do not insulate the ﬁreplace itself P90 Flat Wall Surround and Tile Kit The P90 Flat Wall Surround Hearth Pad and Tile Kit cannot be modiﬁed in ...

Page 8: ...f using a brick hearth the ﬁreplace will need to be raised to accommodate the brick thickness Example Ifthe Note 48 11219mm is the minimum height for both ﬂex termination or Simpson Dura Vent venting 4 Note The unit does not have to be com pletely enclosed in a chase Theclearance on top of the unit is 0 tothestandoffsso combustiblebuilding materials can be laid directly on top of the standoffs You...

Page 9: ...es before installation Back View of Cover Plate Pin Holes Top Clip Pins 2 Position bottom of cover plate over pins located at the bottom of the ﬁrebox Oblong Screw Holes 3 Bring cover plate towards the unit and hook top clip over and behind the glass frame Thetopclipmayneedtobeadjusted Loosen the 2 screws that secure the top clip to let the cover plate settle over and behind the glass frame Once s...

Page 10: ...4 dia ﬂexible liner 4 ft length 3 spring spacers 4 4 thimble 2 5 AstroCap termination cap 1 6 screws 12 7 tube of Mill Pac 1 8 plated screws 8 9 screws 8 x 1 1 2 Drill Point Stainless Steel 4 If a longer run is needed the FPI Direct Vent system Flex kit is 946 516 which includes all the parts needed to install the P90 with a maximum 10 run 1 6 7 8 dia ﬂexible liner 10 ft length 2 4 dia ﬂexible lin...

Page 11: ...tion Cap min 6 15cm with Dura Vent Termination Cap 12 30cm H Not to be installed above a meter regulator assembly within 3 90cm horizontally from the centerline of the regulator J Clearance to service regulator vent outlet min 36 90cm K Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 30cm 9 23cm L Clearance to a mechanical air supply i...

Page 12: ... Elbow Galvinized 990 4DT EL90S 4D90LS 90O Elbow Black 990B 4DT EL90SB 4D90LBS 90O Elbow Swivel Galvinized 990G N A N A 90O Elbow Swivel Black 990BG N A N A Ceiling Support 949 n a from FPI 4DT CS 4DFSP Cathedral Support Box 941 4DT CSS 4DRSB Wall Support Band 988 4DT WS B 4DWS Offset Support 989 n a from FPI 4DT OS N A Wall Thimble Black 942 4DT WT 4DWT Wall Thimble Support Box Ceiling Support 94...

Page 13: ...ches Required inches 4 5 1 2 6 7 8 1 2 9 10 11 1 2 12 9 14 1 2 11 14 5 8 Adj Pipe 15 23 1 2 17 24 Adj Pipe Corner Installation Wall Thickness Vent Length inches Required inches 3 1 4 6 3 4 11 14 5 8 Adj Pipe 7 3 4 16 1 4 17 24 Adj Pipe 7 1 4 8 3 4 6 12 9 9 4 1 4 5 3 4 6 9 Horizontal and Vertical Terminations for 4 x 6 5 8 Venting This product has been evaluated by Intertek for using a Dura Vent Fl...

Page 14: ...Excalibur P90 Zero Clearance Direct Vent Gas Fireplace 14 Horizontal Vertical Terminations for 5 x 8 Venting INSTALLATION ...

Page 15: ...Dura Vent and AmeriVent Direct Vent pipe Maintain clearances to combustibles as listed on pages 6 to 8 Horizontal vent must be supported every 3 feet Firestops are required at each ﬂoor level and whenever passing through a wall Aventguard Part 946 506 P shouldbeused whenever the termination is lower than the speciﬁed minimum or as per local codes Note FPI Direct Vent System Flex is only approved f...

Page 16: ...all Maintain clearances to combustibles Note Must use optional rigid pipe adaptor when using rigid pipe vent systems Part 510 994 RIGID PIPE VENTING ARRANGEMENTS VERTICAL TERMINATIONS The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations using two 90o elbow with rigid pipe vent systems for Propane and Natural Gas ...

Page 17: ...ations of straight vertical and offset to vertical terminations with rigid pipe vent systems for Propane and Natural Gas Maximum two 45o elbows allowed Vent must be supported at offsets Firestops are required at each ﬂoor level and whenever passing through a wall Maintain clearances to combustibles as listed on pages 6 to 8 INSTALLATION Please note that all vertical measurements are taken from the...

Page 18: ...ntal Please note minimum 1 foot between 90o elbows is required Must Use 5 x 8 Simpson Direct Vent GS Piping with FPI Increaser Starter Collar Part 946 605 Must Use 5 x 8 Simpson Direct Vent GS Piping with FPI Increaser Starter Collar Part 946 605 Option V H V V1 H H1 A 6 Min 1 Max 1 6 Min 2 Max B 1 Min 2 Max 3 Min 3 Max C 2 Min 2 Max 5 Min 4 Max D 3 Min 2 Max 7 Min 5 Max E 4 Min 3 Max 9 Min 6 Max ...

Page 19: ...bows One 90o elbow Two 45o elbows Must Use 5 x 8 Simpson Direct Vent GS Piping with FPI Increaser Starter Collar Part 946 605 unless V1 is greater than or equal to 4 6 then use 4 x 6 5 8 piping With these options max total pipe length is 30 feet with min of 6 feet total vertical and max 8 feet total horizontal Please note min 1 foot between 90o elbows is re quired Foradditionalverticalventingwith2...

Page 20: ...nnection Note a Twist lockprocedure Fourindentations located on the female ends of pipes and ﬁttings are designed to slide straight onto the male ends of adjacent pipes and ﬁttings by orienting the four pipe indentations so they match and slide in to the four entry slots on the male ends Diagram 1 Push the pipe sections completely together then twist lock one section clockwise approximately one qu...

Page 21: ...op a plumb bob from the roof to the hole previously drilled in the ceiling and mark the spot where the vent will penetrate the roof Determine if ceiling joists roof rafters orotherframingwillobstructtheventingsys tem Youmaywishtorelocate the appliance or to offset as shown in Diagram 2 to avoid cutting load bearing members 3 A Firestop spacer must be installed in the ﬂoor or ceiling of every level...

Page 22: ...STALLATION PROCEDURES for FPI Direct Vent System Flex 1 Locate the unit in the framing rough in the gas preferably on the right side of the unit and the electrical Junction block is on the left side on the left Locate the centerline of the termination and mark wall accordingly Cut a 10 254mm hole in the wall inside dimension Note A 1 1 2 38mm clearance around the liner must be maintained except th...

Page 23: ...ct your Excalibur dealer for further instructions Incorrectﬂamepatternwillhavesmall prob ably yellow ﬂames not coming into proper contact with the rear burner or thermopile or thermocouple Themanifoldpressureiscontrolledbyaregulator built into the gas control and should be checked at the pressure test point Note To properly check gas pressure both inlet and manifold pressures should be checked usi...

Page 24: ...907 202 onto the valve 9 Remove burner oriﬁce with a 1 2 wrench and discard Use another wrench to hold on to the elbow behind the oriﬁce Burner Oriﬁce Conversion Kit Contains Qty Part Description 1 910 018 SIT Conversion Kit 50 Turndown LP 1 910 037 LP Injector Pilot Oriﬁce 1 904 645 Burner Oriﬁce 51 1 908 255 Decal Converted to Propane 1 908 529 5 32 Allen Key 1 918 077 Instruction Sheet 1 Shut t...

Page 25: ...ck Panels prior to installing the logs 1 Carefully remove the logs from the box and unwrap them The logs are fragile handle with care do not force into position 2 Sprinkle the vermiculite all over the top of the base brick panel 3 Place the Log 02 75 on the rear log support pins with the ﬂat side to the back The 02 refer numbers i e 02 75 are molded into the rear of each log OPTIONAL BRICK PANELS ...

Page 26: ...e indentation on Log 02 54 The bottom right end sits behind the rear grate tab Front Brackets Notch 02 50 02 55 02 53 02 50 02 55 02 53 9 Sit Log 02 50 on the front left side of the burner Push the back of the log against the 2 front brackets with the notch on the bottom of the log ﬁtting into the ﬁrst grate tab 10 Place the embers on the front of the burner tray in the places shown on the photos ...

Page 27: ...RONT FACADE 1 Place the Front Facade into position by sliding the 2 holes in the bottom brackets over the pins on the base 2 Slide the 2 screws on the rear of the Front Facade into the bracket on the Glass Door and then tighten screw to secure Fit the bottom brackets over the pins on the base View from underneath of the screw and the bracket Screw Bracket Tighten both screws to secure Front Facade...

Page 28: ...the Hood Insert the new studs through the holes and secure them by ﬁrst putting on the washer and then tighten with a nut DOUBLE SINGLE DOOR OPTION 1 Remove the handles by removing the nut and screw Install the new handles by placing them in position over the holes on the door s Put the studs through the holes and secure them by tightening them with a nut 1 Removetherivetsfromthesurroundbypullingo...

Page 29: ...eceptacle box CAUTION Do not connect millivolt wall switch wire to a 120V wire CAUTION Do not connect millivolt remote control wires to a 120V wire Thermostat Wire Table Option 3 WALL THERMOSTAT A wall thermostat may be installed if desired connect the wires as per the wiring diagram Use the table below to determine the maximum wire length Note Preferableifthethermostatisinstalled on an interior w...

Page 30: ... provided with the unit in case the fan is installed at a later date Openings for electrical connections 120 Volt Power IN Millivolt Wires INSTALLATION CAUTION Label all wires prior to disconnection when servicing controls Wiring er rors can cause improper and dangerous operation Lockwasher Fan ground wire Nut 8 Ground Lug mobile home approved Star washer Ground Green Neutral Live Black Red Red Fa...

Page 31: ...st ﬁre in your stove is part of the paint cur ing process To ensure that the paint is properly cured it is recommended that you burn your ﬁreplace for at least four 4 hours the ﬁrst time before you use it with the fan on Whenﬁrstoperated theunitwillreleaseanodour caused by the curing of the paint the burning off ofanyoilsremainingfrommanufacturing Smoke detectors in the house may go off at this ti...

Page 32: ...tube s and logs and is made of a differ ent gauge material from the rest of the ﬁrebox and body Therefore the varying thicknesses of steelwillexpandandcontractatslightlydifferent rates which can cause ticking and cracking sounds You should also be aware that as there are temperature changes within the unit these sounds will likely re occur Again this is normal for steel ﬁreboxes Blower Thermodisc ...

Page 33: ...ut the glass properly secured in place 6 Do not use this appliance if any part has been under water Immediately call a qualiﬁed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water 7 Verify operation after servicing General Vent Maintenance Conduct an inspection of the venting system semi annually Recommendedareast...

Page 34: ...ontrol boxes to the bottom unit base and tighten the 2 screws on the left side and 1 screw on the right side MAINTENANCE To Remove the Fan 1 Shut the power off 2 Reverse the above instructions Note Thebearingsarelubricatedforlife Do not lubricate them Make sure you vacuum the fan area on a regular basis IMPORTANT These fans collect a lot of dust from within your home Ensure you maintain these fan ...

Page 35: ...rews sleeves through the brick panel to the ﬁrebox base reversing step 8 leaving them about 1 4 6mm above the brick panel Reinstall the rear log stand 12 Install Burner grate assembly 13 Hook up the gas line and check for gas leaks with a soap and water solution or a gas leak detector Do not use open ﬂame for leak testing 14 Fire up the unit temporarily 15 Check the manifold pressure 16 Reinstall ...

Page 36: ... V Optional 43 Power Cord 120 Volts 910 845 Wire Harness Plug In Fan 46 910 330 Fan Speed Control Switch 47 904 586 Knob Speed Control 48 910 199 Wire Holder Clip 49 910 142 Thermodisc Fan Auto On Off 910 845 Wire Harness Plug in Fan 904 713 U clip at Louver 50 510 994 Rigid Pipe Adaptor Optional 51 790 011 Relief Frame Gasket 59 790 009 Relief Door Mounting Plate 60 W260260 Top Relief Frame Gaske...

Page 37: ...8 43 47 48 42 32 64 61 1 9 7 36 49 8 10 2 64 22 36 15 20 23 24 21 25 24 23 25 108 109 HEAT RELEASE DUCT KIT FAN SWITCH ASSEMBLY ON OFF SWITCH ASSEMBLY 62 51 59 60 61 63 64 27 30 28 30 31 50 93 97 98 99 100 102 90 96 95 93 92 91 94 89 HEAT WAVE DUCT KIT BRICK PANELS 33 34 35 ...

Page 38: ... 56 Valve Tray NG LP 57 910 378 Valve S I T Natural Gas 910 380 Valve S I T Propane 58 Valve Bracket 65 Pilot Bracket 66 910 038 Pilot Assy NG 3 way ﬂame S I T 910 039 Pilot Assy LP 3 way ﬂame S I T 904 617 Oriﬁce 34 Natural Gas 904 645 Oriﬁce 51 Propane 936 170 Oriﬁce Gasket 67 Pilot Holder 68 W840470 Pilot Assembly Gasket 69 Firebox Base 75 Deﬂector Left 76 Deﬂector Right 79 790 525 Burner Assy ...

Page 39: ...Screen Door Complete Black 790 926 Single Screen Door Complete Gold 790 925 Single Screen Door Complete Nickel 790 951 Single Screen Door Complere Antique Gold 790 952 Single Screen Door Complete Antique Nickel 790 953 Single Screen Door Complete Soft Copper 151 Single Screen Door Frame 152 Mesh Screen Single Door 153 Retaining Plate Single Door 154 Handle Single Door 155 904 721 Push Fit Ball Plu...

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Page 43: ... will not be liable for results or costs of workmanship from unauthorized service persons or dealers At all times FPI reserves the right to inspect product in the ﬁeld which is claimed to be defective All claims must be submitted to FPI by authorized selling dealers It is essential that all submitted claims provide all of the necessary information including customer name purchase date serial type ...

Page 44: ...________________________________ Printed in Canada Excalibur ﬁreplace products are designed with reliability and simplicity in mind In addition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door FPI Fireplace Products International Ltd is pleased to extend this Limited Lifetime Warranty to the original purchaser of a Excalibur Product See the insi...

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