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User Information 

 

EUCHNER GmbH + Co. KG Kohlhammerstraße 16 D-70771 Leinfelden-Echterdingen Tel. +49/711/75 97-0 Fax +49/711/75 33 16 www.euchner.de [email protected]  

Emergency Stop Safety Relay ESM-BA7.. 

 

 

• 

2 start behavior possible: 

  -  Monitored manual start 
  -  Automatic start 

• 

Up to PL e, SILCL 3, category 4 

• 

STOP-category: 0 

• 

It is not allowed to open the device, tamper with the de-
vice or bypass the safety devices. 

• 

All relevant safety regulations and standards are to be 
observed. 

• 

The overall concept of the control system in which the 
device is incorporated must be validated by the user. 

• 

Failure to observe the safety regulations can result in 
death, serious injury and serious damage. 

Correct Use 

The ESM-BA7.. is a universal emergency stop safety switching 

device with seven safe relay outputs that can quickly and safely 

stop the moving parts of a machine or system in case of danger.  

Applications for the ESM-BA7.. include single or dual-channel 

emergency stop circuits and guard monitoring on machines and 

systems. This safety relay can be delivered with fixed screw 

terminals or plug-in terminals. 

Features 

• 

7 safe, redundant relay outputs 

• 

4 auxiliary relay outputs; 2 auxiliary transistor outputs 

• 

Connection of: 

• 

    -  Emergency stop buttons 
    -  Safety switches 
    -  Non-contact safety switches 
    -  OSSD-Outputs 

• 

Single or dual-channel operation possible 

• 

Feedback loop for monitoring downstream contactors or 
expansion modules 

• 

Cyclical monitoring of the output contacts 

• 

Indication of the swiching state via LED 

Function 

The emergency stop safety switching device ESM-BA7.. is 
designed for safe isolation of safety circuits according to EN 
60204-1 and can be used up to safety category 4, PL e 
according to EN ISO 13849-1. 
The internal logical system closes the safety contacts when 
the start button is pressed. 
If the safety switch is opened, the positively driven safety 
contacts are opened and safely switch the machine off. It is 
ensured that a single fault does not lead to a loss of the 
safety function and that every fault is detected by cyclical 
self-monitoring no later than when the system is switched 
off and switched on again. 
The operating status of the device is indicate by the      
auxiliary transistor outputs O1 and O2 
O1: Ready. PWR is connected. 
O2: Both relay channel K1, K2 are switched on. 

Electrical 
Connection 

• 

A safety transformer according to IEC 61558-2-6 or a 
power supply unit with electrical isolation from the 
mains must be connected. 

• 

External fusing of the safety contacts (6A slow-blow or 
8A quick-action or 10 A gG) must be provided. 

• 

A maximum length of the control lines of 1000 meters 
with a line cross section of 0.75 mm

2

 must not be ex-

ceeded. 

• 

The line cross section must not exceed 2.5 mm

2

• 

If the device does not function after commissioning, it 
must be returned to the manufacturer unopened. Ope-
ning the device will void the warranty. 

Installation 

As per EN 60204-1, the device is intended for installation in 
control cabinets with a minimum degree of protection of 
IP54.  It  is  mounted  on  a  35-mm  DIN  rail  according  to                
DIN EN 60715 TH35. 

Safety 
Precautions 

• 

Installation and commissioning of the device must be 
performed 

only by authorized personnel

• 

Observe the country-specific regulations when installing 
the device. 

• 

The electrical connection of the device is only allowed to 
be made with the device isolated. 

• 

The wiring of the device must comply with the instruc-
tions in this user information, otherwise there is a risk 
that the safety function will be lost. 

Fig. 1 Block diagramm ESM-BA7.. 

Fig. 2  Installation / removal 

Fig. 3  Connections 

A1:  

Power Supply 

A2 : 

Power Supplay 

S11:  

DC 24V control voltage 

S10:  

Control line 

S12: Control 

line 

S13: Control 

line 

S14: Control 

line 

S21: 

Start, Control line 

O1;O2: 

Aux transistor outputs 

0V: 

Reference common O1, O2 

81-82: Auxiliary 

Contact 

91-92: Auxiliary 

Contact 

101-102: Auxiliary Contact 
101-112: Auxiliary Contact 
13-14 to 73-74: 

 

 Safety 

Out1-7 

UL pending 

Summary of Contents for ESM-BA7 Series

Page 1: ... contacts are opened and safely switch the machine off It is ensured that a single fault does not lead to a loss of the safety function and that every fault is detected by cyclical self monitoring no later than when the system is switched off and switched on again The operating status of the device is indicate by the auxiliary transistor outputs O1 and O2 O1 Ready PWR is connected O2 Both relay ch...

Page 2: ...nitored manual start starting behavior is set close the start button to close the safety contacts Fig 6 Monitored manual start It is monitored that the start button was opened before the emergency stop button closes Prerequisite operating voltage must not be interrupted Fig 7 Automatic start Max permitted delay during closing of the safety switches on S12 and S13 S12 before S13 300 ms S13 before S...

Page 3: ...path air gap 4kV DIN VDE 0110 1 Rated insulation voltage 250V Degree of protection IP20 Temperature range 15 C bis 40 C Degree of contamination 2 DIN VDE 0110 1 Overvoltage category 3 DIN VDE 0110 1 Weight approx 350g Mounting DIN rail according to EN 60715TH35 Note Additional data can be requested from the manufacturer for applications that deviate from these conditions Safety Characteristics Acc...

Page 4: ...7 0 Fax 49 711 75 33 16 www euchner de info euchner de Emergency Stop Safety Relay ESM BA7 Dimension Drawing 99 45 114 Subject to technical modifications no responsibility is accepted for the accuracy of this information EUCHNER GmbH Co KG 090093 03 04 12 Translation of the Original Operating Instructions ...

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