Emheater EM12 Series User Manual Download

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User Manual

EM12 Series Frequency Inverter

2 S

s F

EMHEATER

China

Technology

Limited

China EM Technology Limited

Address:

No.80, Baomin 2 road, Xixiang, Bao'an District,Shenzhen ,China

Phone:

86-0755-29985851

Fax:

86-0755-29970305

Zip code: 518101
Website : Http://www.emheater.com

EMHEATER

Summary of Contents for EM12 Series

Page 1: ...s Frequency Inverter EMHEATER China EM Technology Limited China EM Technology Limited Address No 80 Baomin 2 road Xixiang Bao an District Shenzhen China Phone 86 0755 29985851 Fax 86 0755 29970305 Zip...

Page 2: ...which will bring you a new using experience EM12 series frequency inverter is a continuable and vigorous product and we will offer customized service to our customers Before unpacking please check ca...

Page 3: ...als Diagram Description 21 3 8 Sketch and Description of Main Circuit Terminals 21 3 9 Cautions for Main Circuit Wiring 22 3 10 Control Circuit and Main Circuit Terminals Description 24 4 Operation an...

Page 4: ...oup d3 to d5 Relevant parameters of motor 2 103 5 23 Group d6 Control Optimization Parameters 103 5 24 Group U0 Monitoring Parameters 105 5 24 Group A0 System parameters 110 6 EMC Electromagnetic comp...

Page 5: ......

Page 6: ...same cabinet arrange the installation positions properly to ensure the enough cooling effect Do not drop wire residue or screw into the frequency inverter Failure to comply will result in damage to th...

Page 7: ...r when check the parameters Failure to comply will result in accidents Do not change the factory default settings of the frequency inverter Failure to comply will result in damage to the frequency inv...

Page 8: ...l the capacitor for improving power factor or lightning protection voltage sensitive resistor at the output side of the frequency inverter because the output of the frequency inverter is PWM wave Othe...

Page 9: ...proper frequency inverter according to the rated motor current If user uses inverter for permanent magnet synchronous motor please contact my company for technical support The cooling fan and rotor sh...

Page 10: ...2 Nameplate 2 3 EM12 Series Frequency Inverter Table 2 1 Models and technical data of EM12 Model Power Capacity KVA Input Current A Output Current A Adaptable Motor Thermal Power Consumption KW KW HP...

Page 11: ...150 55 75 75 100 1 84 EM12 G3 075 P3 090 134 160 180 214 150 176 75 90 100 125 2 08 EM12 G3 090 P3 110 160 192 214 256 176 210 90 110 125 150 2 55 EM12 G3 110 P3 132 192 231 256 307 210 253 110 132 1...

Page 12: ...frequently over current tripping during the running process Torque control can be implemented in the VC mode Individualized functions High performance Control of asynchronous motor and synchronous mo...

Page 13: ...displays the parameters Parameters copy Optional LCD keypad can copy parameters Option Key locking and function selection It can lock the keys partially or completely and define the function range of...

Page 14: ...4 Appearance and installation dimension of EM12 series Plastic housing structure Diagram 2 5 Appearance and installation dimension of EM12 series Metal housing structure Diagram 2 6 Appearance and ins...

Page 15: ...018 EM12 G2 022 340 260 580 540 270 10 EM12 G2 030 EM12 G2 037 410 260 610 575 280 12 EM12 G2 045 EM12 G2 055 460 320 710 690 335 12 EM12 G2 075 535 360 885 830 370 12 Three phase 380V EM12 G3 d75 P3...

Page 16: ...e energy 2 7 Daily maintenance of frequency inverters 2 7 1 Daily maintenance Due to the influence of temperature humidity dust and vibration it will lead to poor heat dissipation and component aging...

Page 17: ...ling fan bearing wear and blade aging Distinguish standard Any cracks in the fan blade any abnormal vibration sound during the starting of frequency inverter 2 Possible reasons for the damage of filti...

Page 18: ...tion of braking resistance value When braking almost all the renewable energy of motor is consumed on the braking resistor According to the formula U U R Pb In the formula U The braking voltage when t...

Page 19: ...G3 2d2 P3 004 250W 200 EM12 G3 004 P3 5d5 300W 130 EM12 G3 5d5 P3 7d5 400W 90 EM12 G3 7d5 P3 011 500W 65 EM12 G3 011 P3 015 800W 43 EM12 G3 015 P3 018 1000W 32 EM12 G3 018 P3 022 1300W 25 EM12 G3 022...

Page 20: ...3 Braking resistor connection description The braking resistor connection of EM12 series frequency inverter is showed as below Inverter P PB Braking Resistor Inverter P P Braking Resistor Braking Unit...

Page 21: ...he place without strongly vibration And the vibration should be not over 0 6G Especially pay attention to far away from the punching machine etc 8 Keep away from electromagnetic interference source 3...

Page 22: ...EM12 User s Manual 3 Installation of Frequency Inverter 17 3 3 Peripheral Devices Connection Diagram Diagram 3 2 Peripheral Devices Connection...

Page 23: ...ity is more than 600kVA or 10 times of the inverter capacity If there is switch type reactive load compensation capacitor or load with silicon control at the same power node there will be high peak cu...

Page 24: ...G2 015 125 100 16 10 1 0 EM12 G2 018 160 100 16 16 1 0 EM12 G2 022 200 125 25 25 1 0 EM12 G2 030 200 125 35 25 1 0 EM12 G2 037 250 160 50 35 1 0 EM12 G2 045 250 160 70 35 1 0 EM12 G2 055 350 350 120 1...

Page 25: ...G3 450 1200 1200 150 4 150 4 1 0 3 6 Removal and mounting of operating panel and cover 3 6 1 Removal and mounting of operating panel keypad The operating panel of EM12 series Frequency inverter is a p...

Page 26: ...s Diagram Description Diagram 3 6 EM12 Series terminal distribution diagram 3 8 Sketch and Description of Main Circuit Terminals 3 8 1 Function and description of Main Circuit Terminals Single phase 2...

Page 27: ...power supply through the circuit breaker or leakage circuit breaker and contactor Please confirm that the power supply phases rated voltage are consistent with that of the nameplate otherwise the inv...

Page 28: ...f conduction and radiation interference solutions When the input noise filter is installed the wire connecting the filter to the inverter input power end shall be as short as possible The filter enclo...

Page 29: ...is forbidden to short circuit the shielding layer and other signal cables and the equipment When the inverter is connected to the inductive load equipment e g electromagnetic contactor relay and solen...

Page 30: ...GND Analog input 2 AI3 GND Analog input 3 Digital input DI1 Digital input 1 1 Optical coupling isolation compatible with dual polarity input 2 Input Impedance 2 4 k 3 Voltage range for level input 9V...

Page 31: ...put terminals 3 10 5 Wiring of Multi functional Input Terminals EM12 24V DI1 DI2 DI3 DI4 DI5 COM Single end of s hielded cable g rounding DI wiring mode 2 The e xternal power supply is used w hen is s...

Page 32: ...e input 0 10V When the jumper is I AI1 is with current input 0 20mA V AI2 When the jumper is V AI2 is with voltage input 0 10V When the jumper is I AI2 is with current input 0 20mA I AO1 When the jump...

Page 33: ...cates torque control mode When the indicator is blinking slowly it indicates the auto tuning state When the indicator is blinking quickly it indicates the fault state 2 Unit indicator Hz frequency uni...

Page 34: ...reasons are 1 This function code is a non modifiable parameter such as the actual testing parameters operation records etc 2 This function code cannot be modified under the running state but can modi...

Page 35: ...ed Frequency d0 00 d3 00 Motor Rated Power d0 02 d3 02 Motor Rated Current d0 04 d3 04 Motor Rated Speed AC asynchronous motor tuning If the motor can be disconnected from the load then please set d0...

Page 36: ...nverter can operate only one motor An encoder must be installed at the motor side and a PG card matching the encoder must be installed at the frequency inverter side Note If vector control is used mot...

Page 37: ...is the value memorized at the moment of the last power failure Note that b0 10 record digital setting frequency of power failure determines whether the set frequency is memorized or cleared when the f...

Page 38: ...communication 10 Keypad potentiometer The frequency command is given by potentiometer in the keypad It is only valid for the keypad with potentiometer b0 04 Auxiliary frequency source Y selection Def...

Page 39: ...nd Y calculation relationship 0 X Y 1 X Y 2 Maximum of them 3 Minimum of them It is used to select the frequency setting channel Frequency setting can be realized by the main frequency source X and au...

Page 40: ...only when the frequency source is digital setting If b0 10 is set to 0 the digital setting frequency value restore to the value of b0 12 Preset frequency after the frequency inverter stops The modifi...

Page 41: ...lt 50 00 Hz Setting Range Frequency lower limit b0 17 maximum frequency b0 13 This parameter is used to set the frequency upper limit b0 16 Frequency upper limit offset Default 0 00 Hz Setting Range 0...

Page 42: ...elevator and conveyor belt The b0 23 and b0 24 respectively define the time proportions of the start segment and the end segment 2 S curve acceleration deceleration B In this curve the rated motor fre...

Page 43: ...0 100 0 minus b0 23 These two parameters respectively define the time proportions of the start segment and the end segment of S curve acceleration deceleration A In Diagram 6 4 t1 is the time defined...

Page 44: ...rection of the motor firstly and then starts at the tracked frequency Such smooth start has no impact on the rotating motor It is applicable to the restart of instantaneous power failure of large iner...

Page 45: ...up DC braking current Pre excited current Default 0 Setting Range 0 100 b1 06 Startup DC braking time Pre excited time Default 0 0s Setting Range 0 0s 100 0s Startup DC braking is generally used durin...

Page 46: ...op DC braking current This parameter specifies the output current at DC braking and is a percentage relative to the motor rated current The larger the value is the stronger the DC braking effects but...

Page 47: ...b2 10 Jump frequency 2 Default 0 00Hz Setting Range 0 00 Hz maximum frequency b2 11 Frequency jump amplitude Default 0 00Hz Setting Range 0 00 Hz maximum frequency If the setting frequency is within t...

Page 48: ...deceleration time based on the running frequency range rather than DI terminal during the running process of the frequency inverter Diagram 5 8 Acceleration deceleration time switchover During acceler...

Page 49: ...tor under load by decreasing the output frequency for this motor implementing workload balancing among multiple motors b2 19 Terminal JOG priority Default 0 Setting Range 0 Disabled 1 Enabled It is us...

Page 50: ...ange 0 0s 6000 0s b2 26 Wakeup frequency Default 0 00Hz Setting Range Dormant frequency b2 24 maximum frequency b0 13 b2 27 Wakeup delay time Default 0 0s Setting Range 0 0s 6000 0s These parameters a...

Page 51: ...t automatically startup to avoid unexpected dangerous conditions for these startup commands from power on and fault reset 5 4 Group b3 Input Terminals The EM12 provides sixdigital input DI terminals H...

Page 52: ...he command source is set to communication control b0 02 2 this terminal is used to perform switchover between communication control and operation panel control 19 Terminal 2 for Command source switcho...

Page 53: ...28 respectively and performs fault protection actions based on the setting in bb 34 41 User defined fault 2 42 RUN pause The frequency inverter decelerates to stop but the running parameters are all m...

Page 54: ...nding OFF OFF Acceleration Deceleration time 1 b0 21 b0 22 OFF ON Acceleration Deceleration time 2 b2 03 b2 04 ON OFF Acceleration Deceleration time 3 b2 05 b2 06 ON ON Acceleration Deceleration time...

Page 55: ...ion The parameters are set as below Code Name Value Function Description b3 13 Terminal command mode 1 Two line 2 b3 00 DI1 function selection 1 RUN enabled b3 01 DI2 function selection 2 Forward or r...

Page 56: ...on selection 1 RUN enabled b3 01 DI2 function selection 2 Forward or reverse b3 02 DI3 function selection 3 Three line control Diagram 5 13 Setting of three line mode 2 As shown in the preceding figur...

Page 57: ...on b3 25 DI valid selection 1 Default 00000 Setting Range Unit s digit DI1 valid mode 0 Low level valid 1 High level valid Ten s digit DI2 valid mode 0 1 same as DI1 Hundred s digit DI3 valid mode 0 1...

Page 58: ...ter running When the frequency inverter is running and has output frequency can be zero the terminal becomes ON 3 Fault output free stop When the frequency inverter stops due to a fault the terminal b...

Page 59: ...the descriptions of b4 24 and b4 25 27 Output current limit exceeded Refer to the descriptions of b4 33 and b4 34 28 Lower voltage state output If the frequency inverter is in lower voltage state the...

Page 60: ...rom status change to actual output b4 20 DO logic selection 1 Default 00000 Setting Range Unit s digit FMR valid mode 0 Positive logic 1 Negative logic Ten s digit Relay 1 valid mode 0 1 same as FMR H...

Page 61: ...T2 If the frequency inverter running frequency is within the certain range of the set frequency the corresponding DO terminal becomes ON This parameter is used to set the range within which the output...

Page 62: ...roups of any frequency reaching detection parameters includingfrequency detection value and detection amplitude as shown in the following figure Diagram 5 16 Any frequency reaching detection b4 31 Zer...

Page 63: ...5 Any current reaching 1 Default 100 0 Setting Range 0 0 100 0 rated motor current b4 36 amplitude of any current reaching 1 Default 0 0 Setting Range 0 0 100 0 rated motor current b4 37 Any current r...

Page 64: ...etting this function is similar to that of setting AI1 function Diagram 5 20 The relationship between pulse input and setting value b5 05 AI1 input voltage lower limit of protection Default 3 10 V Set...

Page 65: ...0 10s Setting Range 0 00s 10 00s b5 17 AI3 input minimum value Default 10 00V Setting Range 10 00V 10 00V b5 18 Corresponding setting of AI3 minimum input Default 0 0 Setting Range 100 0 100 0 b5 19...

Page 66: ...23 b5 27 b5 27 AI curve 4 inflection point 2 input Default 60 0 Setting Range 100 0 100 0 b5 28 AI curve 4 Maximum input Default 10 00V Setting Range b5 27 10 00V b5 29 Corresponding settingof AI cur...

Page 67: ...ries between 49 0 and 51 0 If you set jump point b5 38 to 50 0 and jump amplitude b5 39 to 1 0 then frequency inverter obtained AI1 input corresponding setting is fixed to 50 0 eliminating the fluctua...

Page 68: ...output is Y kX b The zero offset coefficient 100 of AO1 and AO2 corresponds to 10 V or 20 mA The standard output refers to the value corresponding to the analog output of 0 to 10 V or 0 to 20 mA with...

Page 69: ...hen the frequency inverter reports Err27 and stops Example 2 Decided by b7 06 The VDI state is determined by b7 06 For example to implement the function that the frequency inverter automatically enter...

Page 70: ...7 12 VDO2 function selection Default 0 Setting Range 0 connect with physical DIx internally 1 38 Check b4 group physical DO output selection b7 13 VDO3 function selection Default 0 Setting Range 0 con...

Page 71: ...on 1 Default 2 000V Setting Range 0 500 4 000 V b8 05 Sampling voltage of AI2 calibration 1 Default 2 000V Setting Range 0 500 4 000 V b8 06 Ideal voltage of AI2 calibration 2 Default 8 000V Setting R...

Page 72: ...orm switchover by using this key both in stop or running state 0 MF K key disabled This key is disabled 1 Switchover between operation panel control and remote command control terminal or communicatio...

Page 73: ...FFFF If a parameter needs to be displayed during the running set the corresponding bit to 1 and set b9 03 to the hexadecimal equivalent of this binary number These two parameters are used to set the m...

Page 74: ...lay Default 1 Setting Range 0 0 decimal display 1 1 decimal display 2 2 decimal display 3 3 decimal display b9 06 is used to set the number of decimal places for load speed display The followinggives...

Page 75: ...5535 kWh It is used to display the accumulative power consumption of the frequency inverter until now 5 11 Group bA Communication parameters bA 00 Communication type selection Default 0 Setting Range...

Page 76: ...d 0 1s 60 0s Valid for Modbus When this parameter is set to 0 0s the communication interface timeout function is invalid When the function code is set to a value if the interval time between this comm...

Page 77: ...s not report the alarm bb 03 Motor overload pre warning coefficient Default 80 Setting Range 50 100 This function is used to give a warning signal to the control system via DO before motor overload pr...

Page 78: ...the output current declines to below bb 07 the frequency inverter continues to accelerate decelerate bb 07 over current stall protective current is used to select the current protection value of over...

Page 79: ...ng time from the frequency inverter alarm to fault auto reset bb 12 Input phase loss protection contactor energizing protection selection Default 11 Setting Range Unit s digit Input phase loss protect...

Page 80: ...large speed deviation Default 5 0s Setting Range 0 0s 60 0s This function is valid only when the frequency inverter runs in the VC PG mode If the frequency inverter detects the deviation over than bb...

Page 81: ...the motor temperature sensor needs to be connected to the optional I O extension card This card is an optional component PG cardalso can be used for the temperature signal input with motor over temper...

Page 82: ...f different voltage classes corresponds to different nominal values as listed in the following table Voltage Class Nominal Value of under voltage threshold Single phase 220 V 200 V Three phase 220 V 2...

Page 83: ...de 2 Reduce to 7 of rated motor frequency and continue running If the load recovers and it will auto regain to setting frequency Ten thousand s digit PID feedback lost during running Err31 Same as uni...

Page 84: ...bC 07 Output terminal status of latest fault Default 0 Description It displays the status of all output terminals when the latest fault occurs The sequence is as follows BIT4 BIT3 BIT2 BIT1 BIT0 DO2...

Page 85: ...ns on the difference between the feedback signal and the target signal it adjusts the output frequency and constitutes a feedback system to stabilize the controlled counter around the target value It...

Page 86: ...When the feedback value is smaller than the PID setting the frequency inverter s outputfrequency rises For example the winding tension control requires forward PID action 1 Reverse action When the fee...

Page 87: ...ime TD2 Default 0 000s Setting Range 0 000s 10 000s C0 12 PID parameter switchover condition Default 0 Setting Range 0 No switchover 1 Switchover via DI 2 Automatic switchover based on deviation C0 13...

Page 88: ...rations take effect If integral separation is set to invalid no matter whether the DI set with function 22 PID integral pause is ON or not integral separation remains invalid Stop integral After the o...

Page 89: ...0 C0 22 Maximum negative deviation between two PID outputs Default 1 00 Setting Range 0 00 100 00 This function is used to limit the deviation between two PID outputs 2 ms per PID output to suppress t...

Page 90: ...ation of Multi function C1 00 Multi function 0 Default 0 0 Setting Range 100 0 100 0 C1 01 Multi function 1 Default 0 0 Setting Range 100 0 100 0 C1 02 Multi function 2 Default 0 0 Setting Range 100 0...

Page 91: ...mple PLC is used as frequency source the switchover between two frequency sources can be realized easily 5 17 Group C2 Simple PLC C2 00 Simple PLC running mode Default 0 Setting Range 0 Stop after the...

Page 92: ...icates that the frequency inverter records the PLC running stage and running frequency of stop and frequency inverter will continue to run from the recorded stage after power on again If the ten s dig...

Page 93: ...8 Default 0 0s h Setting Range 0 0s h 6553 5s h C2 19 Acceleration deceleration time of simple PLC Segment 8 Default 0 Setting Range 0 3 C2 20 Running time of simple PLC Segment 9 Default 0 0s h Sett...

Page 94: ...e of Segment 1 Default 10 0s Setting Range 0 0S 3000 0S C2 39 Deceleration time of Segment 1 Default 10 0s Setting Range 0 0S 3000 0S C2 40 Acceleration time of Segment 2 Default 10 0s Setting Range 0...

Page 95: ...ault 10 0s Setting Range 0 0S 3000 0S C2 59 Deceleration time of Segment 11 Default 10 0s Setting Range 0 0S 3000 0S C2 60 Acceleration time of Segment 12 Default 10 0s Setting Range 0 0S 3000 0S C2 6...

Page 96: ...del dependent Setting Range 1V 2000 V d0 02 Rated motor current Default Model dependent Setting Range 0 01A 655 35 A Frequency inverter power 55 kW 0 1A 6553 5 A Frequency inverter power 75 kW d0 03 R...

Page 97: ...001 6 5535 frequency inverter power 75 kW d0 16 Shaft D inductance synchronous motor Default Model dependent Setting Range 0 01 mH 655 35 mH frequency inverter power 55 kW 0 001 65 535 mH Frequency in...

Page 98: ...r is applied to a synchronous motor They can be obtained by synchronous motor no load auto tuning or with load auto tuning After installation of the synchronous motor is complete the values of these t...

Page 99: ...ed of 10 RPM Before performing with load auto tuning properly set the motor type and motor nameplate parameters of b0 00 and d0 00 d0 04 first By with load auto tuning the frequency inverter obtains t...

Page 100: ...mode d1 01 Speed loop proportional gain 1 Kp1 Default 30 Setting Range 1 100 d1 02 Speed loop integral time 1 Ti1 Default 0 50s Setting Range 0 01s 10 00s d1 03 Switchover frequency Default 5 00 Hz S...

Page 101: ...0 0 Setting Range 0 0 200 0 These are current loop PI parameters for vector control These parameters are automatically obtained through Asynchronous motor complete auto tuning or Synchronous motor no...

Page 102: ...ted to the frequency inverter DC bus voltage If the motor s maximum rotational speed cannot meet the requirements enable the field weakening function to increase the speed The EM12 provides two field...

Page 103: ...ication d1 28 Forward maximum frequency in torque control Default 50 00 Hz Setting Range 0 00 Hz maximum frequency b0 13 d1 29 Reverse maximum frequency in torque control Default 50 00 Hz Setting Rang...

Page 104: ...plicable to centrifugal loads such as fan and pump 3 8 V F curve between linear V F and square V F 10 V F complete separation In this mode the output frequency and output voltage of the frequency inve...

Page 105: ...st becomes invalid when this frequency is exceeded as shown in the following figure Diagram 5 31 Manual torque boost d2 03 Multi point V F frequency 1 F1 Default 0 00 Hz Setting Range 0 00 Hz d2 05 d2...

Page 106: ...ically obtained by the frequency inverter through calculation based on the rated motor frequency and rated motor rotational speed in group d0 Generally if the motor rotational speed is different from...

Page 107: ...tage is set directly in d2 13 1 AI1 2 AI2 3 AI3 The output voltage is set by analog input terminals 4 Pulse setting HDI The output voltage is set by pulses of the terminal HDI Pulse setting specificat...

Page 108: ...carrier frequency of the frequency inverter helping to reduce the motor noise avoiding the resonance of the mechanical system and reducing the leakage current to earth and interference generated by t...

Page 109: ...ronous modulation This parameter is valid only for V F control Synchronous modulation indicates that the carrier frequency varies linearly with the change of the output frequency ensuring that the rat...

Page 110: ...quired 5 24 Group U0 Monitoring Parameters Group U0 is used to monitor the frequency inverter s running state You can view the parameter values by using operation panel convenient for on site commissi...

Page 111: ...I DI7 DI8 DI9 DI10 Bit10 Bit11 Bit12 Bit13 Bit10 Bit11 Bit12 Bit13 Bit14 Bit15 VDI1 VDI2 VDI3 VDI4 VDI1 VDI2 VDI3 VDI4 VDI5 U0 08 DO state Default Display Range 0 1023 It indicates the present state o...

Page 112: ...57V 10 57 V They display the AI sampling voltage actual value The actually used voltage is obtained after linear correction which will reduce the deviation between the sampled voltage and the actual i...

Page 113: ...0 Hz If b0 11 frequency command resolution is 2 the display range is 300 00Hz 300 00 Hz U0 33 Synchronous motor rotor position Default Display Range 0 0 359 9 It displays the rotor position of the sy...

Page 114: ...For V F separation more details see the descriptions of group d2 U0 41 DI input state visual display Default Display Range It displays the DI state visually and the display format is shown in the fol...

Page 115: ...cy inverter running state Default Display Range 0 65535 It displays the running state of the frequency inverter The data format is listed in the following table U0 49 Bit0 Bit1 0 stop 1 forwarder runn...

Page 116: ...lation record 4 Clear records Other Received 0 No operation 1 Restore default settings except motor parameters If A0 09 is set to 1 most function codes are restored to the default settings except moto...

Page 117: ...ange 2 Phase conversion interference rejection test 3 Harmonic input interference rejection test 4 Input frequency change test 5 Input voltage unbalance test 6 input voltage fluctuation test The tests...

Page 118: ...de of the inverter and wind it 2 to 3 cycles install EMC output filter in more severe conditions 2 When the equipment suffering interferences and the inverter use the same power supply it may cause co...

Page 119: ...er please follow its rated values strictly Since the filter belongs to Classification I electric appliances the metal enclosure of the filter shall be large and the metal ground of the installing cabi...

Page 120: ...s faulty 1 Eliminate external faults 2 Install a reactor or an output filter 3 Check the air filter and the cooling fan 4 Connect all cables properly 5 Ask for technical support 6 Ask for technical su...

Page 121: ...force drives the motor during deceleration 1 Adjust the voltage to normal range 2 Cancel the external force or install the braking resistor Control power supply fault Err08 The input voltage is not w...

Page 122: ...Check the communication cabling 3 Set the communication extension card correctly 4 Set the communication parameters properly Contactor fault Err17 1 The drive board and power supply are faulty 2 The c...

Page 123: ...via terminal during running of the frequency inverter Perform motor switchover after the frequency inverter stops Too large speed deviation Err42 1 The encoder parameters are set incorrectly 2 The mo...

Page 124: ...g and stops immediately 1 The cooling fan is damaged or locked rotor occurs 2 The external control terminal cable is short circuited 1 Replace the damaged fan 2 Eliminate external fault 5 Err14 IGBT m...

Page 125: ...oper 3 The load fluctuates 1 Re set motor parameters or re perform the motor auto tuning 2 Set proper acceleration deceleration time 3 Ask for technical support 10 Err17 is reported of power on or run...

Page 126: ...e communication slave III Bus structure 1 Hardware interface The 485 and 485 terminals on frequency inverter are the communication interfaces of Modbus 2 Topological mode It is a Single master Multi s...

Page 127: ...inuously read several function codes once that is the maximum value of n is 12 but note that not to jump across the last function code in this function group to avoid the wrong reply Target station ad...

Page 128: ...indicates the number of function code ready by the frame If it is 1 then it indicates that it reads one function code During the transmission high bit is put in the front and low bit is at the back On...

Page 129: ...high order byte unsigned int crc_chk_value unsigned char data_value unsigned char length unsigned int crc_value 0xFFFF int i while length crc_value data_value for i 0 i 8 i if crc_value 0x0001 crc_val...

Page 130: ...4 Output current 1014 Feedback speed unit 0 1Hz 1005 Output power 1015 Remaining running time 1006 Output torque 1016 Voltage before AI1correction 1007 Running speed 1017 Voltage before AI2correction...

Page 131: ...dress Of locking password command Contents of locking password command 2001 BIT0 DO1 output control BIT1 DO2 output control BIT2 Relay 1 output control BIT3 Relay 2 output control BIT4 FMR output cont...

Page 132: ...01F PID lost during running 0028 fast current limit fault 0029 Motor switchover fault during running 002A Too large speed deviation 002B Motor over speed 002D Motor overheat 005A Encode lines setting...

Page 133: ...back to host machine bA 05 Communication timeout Default 0 0s Setting Range 0 0s invalid 0 1s 60 0s Valid for Modbus When the function is set to 0 0s the communication interface timeout parameter is i...

Page 134: ...arameter and can be modified only by the manufacturer Standard Function Parameters Code Parameter Name Setting range Default Property Group b0 Basic Function Parameters b0 00 Motor type selection 0 AC...

Page 135: ...digit Binding keypad command to following frequency source 0 No binding 1 Frequency source by digital setting 2 AI1 3 AI2 4 AI3 5 Pulse setting HDI 6 Multi function 7 Simple PLC 8 PID 9 Communication...

Page 136: ...0s 650 00s b0 25 2 0 0s 6500 0s b0 25 1 0s 65000s b0 25 0 Model dependent b0 23 Time proportion of S curve start segment 0 0 100 0 minus b0 24 30 0 b0 24 Time proportion of S curve end segment 0 0 100...

Page 137: ...0 0s 6500 0s Model dependent b2 07 Acceleration time 4 0 0s 6500 0s Model dependent b2 08 Deceleration time 4 0 0s 6500 0s Model dependent b2 09 Jump frequency 1 0 00 Hz maximum frequency 0 00 Hz b2...

Page 138: ...t corresponds to the value of b2 30 0 b2 30 Set timing duration 0 0min 6500 0 min 0 0min b2 31 This time running time reached threshold 0 0min 6500 0 min 0 0min b2 32 DI terminal status after power on...

Page 139: ...Length reset 32 Pulse input enabled only for HDI 33 Frequency modification enable 34 Acceleration Deceleration prohibited 35 Motor selection terminal 1 36 Motor selection terminal 2 reserve 37 Fault...

Page 140: ...Ten thousand s digit DI5 valid mode 0 1 same as DI1 00000 b3 26 DI valid selection 2 Unit s digit HDI valid mode 0 1 same as DI1 Ten s digit DI7 valid mode 0 1 same as DI1 Hundred s digit DI8 state 0...

Page 141: ...30 Motor overheat pre warning 31 Motor overload pre warning 32 off load 33 AI1 larger than AI2 34 AI1 input exceeded limitation 35 Alarm output all faults 36 Present running time reached 37 Accumulati...

Page 142: ...DT1 0 00 Hz maximum frequency 50 00 Hz b4 23 Frequency detection hysteresis 1 FDT hysteresis 1 0 0 100 0 FDT1 level 5 0 b4 24 Detection width of frequency 0 00 100 maximum frequency 0 0 b4 25 Frequenc...

Page 143: ...tion 0 00 V b5 06 3 10 V b5 06 AI1 input voltage upper limit of protection b5 05 10 00 V 6 80 V b5 07 AI1input minimum value 0 00 V b5 15 0 02V b5 08 Corresponding setting of AI1 minimum input 100 00...

Page 144: ...b5 34 AI curve 5 inflection point 2 input b5 31 b5 35 3 00V b5 35 Corresponding settingof AI curve 5 inflection point 2 input 100 0 100 0 30 0 b5 36 AI curve 5 Maximum input b5 33 10 00V 10 00V b5 37...

Page 145: ...y 7 Output current corresponding to 0 1000A 8 Output voltage corresponding to 0 1000V 9 Output torque corresponding to 200 200 motor rated torque 10 Pulse input corresponding to 0Hz 100kHz 11 AI1 corr...

Page 146: ...lection for AI1 used as DI 0 49 0 b7 08 Function selection for AI2 used as DI 0 49 0 b7 09 Function selection for AI3 used as DI 0 49 0 b7 10 Valid state selection for AI used as DI Unit s digit AI1 0...

Page 147: ...e of AI1 calibration 2 6 000 9 999 V 8 000V b8 03 Sampling voltage of AI1 calibration 2 6 000 9 999 V 8 000V b8 04 Ideal voltage of AI2 calibration 1 0 500 4 000 V 2 000V b8 05 Sampling voltage of AI2...

Page 148: ...abled in any operation mode 1 b9 01 MF K Key function selection 0 MF K key disabled 1 Switchover between operation panel control and remote command control terminal or communication 2 Switchover betwe...

Page 149: ...y Hz H 0000 b9 04 LED display parameter of stopping 0000 FFFF Bit00 Set frequency Hz Bit01 Bus voltage V Bit02 DI input status Bit03 DO output status Bit04 AI1 voltage V Bit05 AI2 voltage V Bit06 AI3...

Page 150: ...r Modbus 0 0s bA 06 Modbus protocol data transmission format selection Unit s digit Modbus protocol 0 Non standard Modbus protocol 1 Standard Modbus protocol Ten s digit Profibus DP 0 PP01 1 PP02 2 PP...

Page 151: ...20 0 bb 18 Over speed detection time 0 0s 60 0s 1 0s bb 19 Detection value of too large speed deviation 0 0 50 0 maximum frequency 20 0 bb 20 Detection time of too large speed deviation 0 0s 60 0s 5...

Page 152: ...reached Err26 Same as unit s digit in bb 32 00000 bb 34 Fault protection action selection 3 Unit s digit User defined fault 1 Err27 Same as unit s digit in bb 32 Ten s digit User defined fault 2 Err28...

Page 153: ...Output terminal status of latest fault bC 08 Frequency inverter status of latest fault bC 09 Power on time of latest fault bC 10 Running time of latest fault bC 11 Frequency of 2nd fault bC 12 Curren...

Page 154: ...n direction 0 Forward action 1 Reverse action 0 C0 05 PID setting feedback range 0 65535 1000 C0 06 Proportional gain KP1 0 00 100 0 20 0 C0 07 Integral time TI1 0 01s 10 00s 2 00s C0 08 Differential...

Page 155: ...0 0s 20 0s 0 0s C0 27 PID operation at stop 0 No PID operation at stop 1 PID operation at stop 0 Group C1 Multi function C1 00 Multi function 0 100 0 100 0 0 0 C1 01 Multi function 1 100 0 100 0 0 0...

Page 156: ...1 0 0s h 6553 5s h 0 0s h C2 05 Acceleration deceleration time of simple PLC Segment 1 0 3 0 C2 06 Running time of simple PLC Segment 2 0 0s h 6553 5s h 0 0s h C2 07 Acceleration deceleration time of...

Page 157: ...ion deceleration time of simple PLC Segment 11 0 3 0 C2 26 Running time of simple PLC Segment 12 0 0s h 6553 5s h 0 0s h C2 27 Acceleration deceleration time of simple PLC Segment 12 0 3 0 C2 28 Runni...

Page 158: ...tion time of Segment 5 0 0S 3000 0S 10 0s C2 46 C2 47 deceleration time of Segment 5 0 0S 3000 0S 10 0s C2 47 C2 48 Acceleration time of Segment 6 0 0S 3000 0S 10 0s C2 48 C2 49 deceleration time of S...

Page 159: ...pa C3 01 C3 02 pressure lower limit Mpa 0 001 60 000Mpa 0 001Mpa C3 02 C3 03 pressure upper limit Mpa 0 001 60 000Mpa 1 000Mpa C3 03 C3 04 Sleep wakeup pressure Mpa 0 001 60 000Mpa 0 001Mpa C3 04 C3 0...

Page 160: ...Frequency inverter power 75 kW Model dependent d0 15 Stator resistance synchronous motor 0 001 65 535 Frequency inverter power 55 kW 0 0001 6 5535 Frequency inverter power 75 kW Model dependent d0 16...

Page 161: ...integral time 2 Ti2 0 01s 10 00s 1 00s d1 06 Switchover frequency 2 d1 03 maximum output frequency 10 00 Hz d1 07 Motor running slip gain 50 200 100 d1 09 Vector control over excitation gain 0 200 64...

Page 162: ...m frequency in torque control 0 00 Hz maximum frequency b0 13 50 00 Hz d1 29 Reverse maximum frequency in torque control 0 00 Hz maximum frequency b0 13 50 00 Hz d1 30 Acceleration time in torque cont...

Page 163: ...tage rise time of V F separation 0 0s 1000 0s Note It indicates the time for the voltage rising from 0 V rated motor voltage 0 0s Group d6 Control Optimization Parameters d6 00 Carrier frequency 0 5kH...

Page 164: ...0 05 Output power 0 32767 U0 06 Output torque 200 0 200 0 U0 07 DI state 0 32767 U0 08 DO state 0 1023 U0 09 AI1 voltage U0 10 AI2 voltage U0 11 AI3 voltage U0 12 Count value U0 13 Length value U0 14...

Page 165: ...output state visual display U0 42 DI function state visual display 1 U0 43 DO function state visual display U0 44 Fault information U0 45 Phase Z signal counting U0 46 Present setting frequency 100 00...

Page 166: ...Default Property A0 09 Restore default settings 0 No operation 1 Restore default settings except motor parameters and accumulation record 4 Clear records 0 A0 11 Parameter copy 1 The machine paramete...

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Emheater EM12 Series, User Manual

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