Electrolux Professional IC6 48 FFS Series Installation Manual Download

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Installation manual

Ironers

IC6 48xx FFS

Original language

10102059/EN

Summary of Contents for IC6 48 FFS Series

Page 1: ...Installation manual Ironers IC6 48xx FFS Original language 10102059 EN ...

Page 2: ......

Page 3: ... of the stacker 34 3 4 Electrical connection 36 3 4 1 Connection diagrams for the control circuit power supply T2 41 3 4 2 Operating inspection 41 3 5 Connection of the ironer evacuation system 43 3 5 1 Fresh air inlet 44 3 5 2 Evacuation duct 45 3 5 3 Specifications 45 3 5 4 Exhaust pipes pressure control 46 3 5 5 Evacuation system if several dryers are connected to a common evacuation duct excep...

Page 4: ...s IC6 48xx FFS 65 4 6 1 Legend of symbols used 66 4 6 2 Testing pressure 67 4 6 3 Setting gas adjustment 68 4 6 4 Adjustment and checking of the outlet pressure 70 4 6 5 Tables of Correspondences 72 4 7 Explanation of washing symbols 74 4 7 1 Washing 74 4 7 2 Bleaching 75 4 7 3 Drying 75 4 7 4 Ironing 75 4 7 5 Dry or water cleaning 76 4 8 Conversion of measurement units 77 The manufacturer reserve...

Page 5: ...ard these to the local collection and treatment department If exceeding this volume the owners of packing waste will ensure their valu ation by reuse recycling or any other action aiming at producing reusable materials or energy or provide them contractually to a certified intermediate authorised to transport trade or broke waste Therefore this forbid land filling raw waste open air burning or inc...

Page 6: ...es for the environment and human health For further information on the recy cling of this product contact the local dealer or agent the Customer Care service or the local body responsible for waste disposal Note When scrapping the machine any marking this manual and other documents concerning the appliance must be destroyed 1 2 2 Disposal of packing The packing must be disposed of in compliance wi...

Page 7: ... the machine Important After the installation Send back the commissioning form signed document to Electrolux to validate the warranty of the product Caution Disconnect all sources of energy and let the ironing cylinder cool down before any intervention on the machine The high temperature of the ironing cylinder may cause serious burns avoid touching the hot surfaces Danger Never iron if the finger...

Page 8: ...rs never try to repair it yourself Ask our technical departments for advice The machine can work without the protective casing when the electric supply is not cut off Interlock the main isolating switch with a padlock Close the steam inlet valves If you detect gas smells turn off the gas open the windows do not activate any switch and warn the maintenance service The warranty might be cancelled if...

Page 9: ...ser about the presence of uninsu lated dangerous current sufficient in intensity to cause electrocution Caution hot surface This symbols warns the user of the presence of high temperatures which could cause severe burns Some surfaces can reach close to 200 C 392 F Read the instructions before using the machine Warning do not operate with casing removed This symbol warns the user that there are mec...

Page 10: ...raordinary cleaning O X X O Maintenance O X O Dismantling O X O Scrapping O X O Legend X PPE required O PPE available or to be used if necessary Normal use Safety footwear must be defined for a use on a wet floor And use glasses and gloves to manipulate chemical products 1 3 4 Emergency stop The emergency stop must be unblocked if not the machine will not work to unblock turn the red button to the...

Page 11: ...ction and the plant where it has been produced finish by 17 Product N Product number of your product Date The date of the end of manufacture of your product Some technical data depending of the heating of your product see list below Some technical data depending of the voltage ordered the voltage looks like that 380 415V 3 50 60Hz under this you find the protection request for your product i e 16 ...

Page 12: ...12 Installation manual Electrical heating P Max maximum power installed of your product Power of the motorization in kW and its isolation class F Heating power in W ...

Page 13: ... isolation class F Heating power in W Gas approval number depending on your machine except ETL product begin by1312 Right side Qn Hi heating power of your product Installed gas type its pressure its injector diameter and its consumption Gas type for approval 3 Other gas type compatible with their pressure their injectors diameter ...

Page 14: ...de P Max maximum power installed of your product Power of the motorization in kW and its isolation class F Heating power in W Right side P Maxi kPa maximum pressure For additional information do not hesitate to consult with our quality department ...

Page 15: ... the fifth harmonic An additional 2 of the total r m s voltage between live conductors for the sum of the sixth through to the 30th harmonic is permissible Voltage unbalance Neither the voltage of the negative sequence component nor the voltage of the zero sequence component in three phase supplies shall exceed 2 of the positive sequence component Voltage interruption Supply interrupted or at zero...

Page 16: ...ect items 2 3 and 4 carefully before doing any repair or maintenance work on the machine Warning begin this procedure when the ironer is cool down Put the main switch to Off and lock the handle with a padlock in one of the three holes provided for this purpose Close the stop valves for the other supplies steam gas thermal fluid com pressed air to stop and lock their handle with a padlock Open the ...

Page 17: ...igned so as to avoid eye strain for the operator it should be uniform without any glare and should be sufficient to detect any hazards The average lighting value on the working place recommended by the clothing industry for inspecting linen is 500 lux Whenever possible the working place should be illuminated by daylight ...

Page 18: ...ses it may be delivered in a crate or in maritime packing wood box Take off the plastic film or remove the wood with a spanner Caution Check that no damage has been caused during transport 2 2 Lifting with a fork lift truck Warning You should never handle the machine in its longitudinal side any other than shown on the drawing below with a fork lift truck Important risk of parts deterioration for ...

Page 19: ...Installation manual 19 ...

Page 20: ... climb and stand on top of the machine 2 4 Moving along the ground The machine frame is made up of two parallel spars making ground moving possible by means of rollers grinding tracks or a trolley The two handling angles B can be used to lift the machine using hydraulic jacks or poles so that rollers can be slip ped under the girder 2 5 Handling the stacker The stacker can be lifted using handling...

Page 21: ...g to the efforts shown in the technical characteristics Degrease carefully the ground and the soles of the machine If there is a carpet it is recommended that it should be removed from the part of the floor on which the machine is to be supported Control the horizontal level using a water level placed on the machine s sole Leave a minimum space of 5 mm between the floor and the cases The ironer mu...

Page 22: ...he heat ing box to avoid having to move the machine minimum length A on the left side Ironers are provided with four leveling screws to facilitate leveling one on each corner of the sole plate To avoid damaging the floor surface place 10 cm 4 square metal shims or shims made of another appropriate material under the ironer stands ...

Page 23: ...of your enable tools Remove the fixation A of red handling brackets from the pallet on each side of the machine 3 1 1 1 Remove the pallet with a two wheel forklift load Once the machine is placed on the ground with the pallet it is advisable to use a two wheel forklift load as below to facilitate the removal of the pallet and any movement of the machine ...

Page 24: ...piece of wood 400x150x25 1 side new support 1 side old support 1 new pallet that does not exceed the machine STEP 1 Check that all the nails of the pallet are well in the wood so as not to come up against the wooden wedges when removing the pallet Lift the right of the machine facing the machine with the hydraulic cylinder Attention to the location of the hy draulic cylinder put it a little on the...

Page 25: ...Installation manual 25 Wedge with 3 pieces of wood 400x70x60 2 on thickness70 mm and 1 on the thickness 60mm 2 400x70x60 1 400x70x60 2x70mm 60 mm 200 mm Lower the right side of the machine on the wedges ...

Page 26: ...26 Installation manual STEP 2 Repeat STEP 1 on the left side of the machine STEP 3 Remove the pallet The same size as the machine the pallet has to pass between the wedges without any problem Warning ...

Page 27: ...ed between the two sides of the machine STEP 6 Lift the machine and remove from the left side the wedge 400x70x60 60 mm thick Right side 1 400x150x25 2 400x70x60 25 mm 2x70 mm 165 mm Left side 2 400x70x60 2x70 mm 140 mm A delta of 25 mm is obtained between the two sides of the machine STEP 7 Lift the machine and remove from the right side the wedge 400x70x60 70 mm thick Right side 1 400x150x25 1 4...

Page 28: ...ide machine on the ground A delta of 25 mm is obtained between the two sides of the machine STEP 11 Lift the machine and remove from the right side the wedge 400x150x25 25 mm thick The machine is on the ground Note with older transport brackets this works too and there is no need to disassemble them The new ones go lower than the cranckcase and it is imperative to dismount them to put the machine ...

Page 29: ...en the lock nuts after adjustment for each pads Caution Leave a minimum space of 5 mm between the floor and the cases The ironer must be on its four adjustable feet 3 1 3 Machine with optional suction feeding table The machine can be equipped with a suction engagement table to allow better guidance of the sheet at the engagement It operates with 2 fans located under the dryer attached to the front...

Page 30: ... be in its right place before removing these transport locks 3 2 1 Transport locks fitted inside the casing of the feeder To do so remove the fixing screws of the red transportation bridles Keep the transport locks fitted with their screws and bolts to be able to assemble them again in case you would need to lift the machine Important Never handling the machine without the transportation bridles ...

Page 31: ...1 3 2 2 Transport angles Screw off the screws to remove the 2 red transport angles B with a key Caution Do not remove this screws Keep this angles to eventually lift the machine Block the screws which maintained this angles ...

Page 32: ...nto service it is compulsory to set the flap of the linen collector Remove the 3 red bridles A Remove eventually the screws C and the linen collector B to have better access Open the flap into its position Screw the 2 screws inside the lateral boxes to maintain the flap by each side ...

Page 33: ...Installation manual 33 Proceed in reverse order in case of transport of the machine ...

Page 34: ...usting the screw S fixing the 4 wheels W inside the casing of the stacker To do this remove the rear and lateral housings and the plate P to access to the screws S Place the stacker A on the right of the dryer ironer B and centre it with the finger in the slit of the machine Lock the stacker in position with the clamping pads ...

Page 35: ...stallation manual 35 Plug the feeding and control socket of the stacker Pull on the socket Pull down the locking latches Caution After this installation do not forget to put back in place all the housings ...

Page 36: ... may lead to unexperted release of breakers with 30mA differential current device To avoid these untimely activations you ought to use differential protecting systems with residual current only having a high level of immunity as regards leakage transient current This type of breaker should thus be avoided or a value of 300mA maximum should be observed according to stand ard NFC 15100 For operation...

Page 37: ...ees to chapter in appendices For each machine install a fixed multipole circuit breaker or fuses protector in the laundry main cabinet Connect the power supply cable on the machine main switch Connect the 3 phases on the main switch see marks L1 L2 L3 and connect the earth wire on the earth terminal PE of this main switch NOTE you must respect the fan rotation direction Check operation see chapter...

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Page 39: ... the transformer connection which should be as indicated in the margin If the voltage is 400 volts example 420 230 volts connect threads to the transformer as indicated in the margin Note We recommend that you should adopt this solution even it the voltage is normally equal to 400 Volts but may be subject to time variations so that you do not apply an overvoltage to the electrical equip ment in yo...

Page 40: ...40 Installation manual Important Once connected make sure to check the correct order of phase connections see chapter operating inspection below ...

Page 41: ...Before putting the machine into service carry out the working tests The operating inspection must be done by an approved and qualified technician Caution Check in the MACHINE CONFIGURATION sub menu of the ADVANCED SETTINGS menu that the Mains fre quency parameter is correctly set to the value that corresponds to the frequency of your electricity network de fault setting is 50Hz Warning Always make...

Page 42: ...cross motor The belt must move in the correct direction Check on the electri cal drawing for the breaker name Then visually check the rotation way of the turbine If it is rotating in the wrong direction invert two of the three phases on the power supply isolating switch to reverse the direction of the rotation of the fan Check again the direction of the rotation of the fan then replace the hose an...

Page 43: ...sings in the machine Depending on its destination the ironer is delivered bare or may be placed on a transport pallet and or packed with plastic film In some cases it may be delivered in a crate or in maritime packing wood box Take off the plastic film or remove the wood with a spanner Caution Check that no damage has been caused during transport ...

Page 44: ... the technical characteristics Important In the case of several machines these values should be added together In order to prevent drafts in the room the best solution is to place the air inlet behind the machine In the case of a machine with gas heating it is essential that the rooms should be ventilated The free section of the air inlet must be 5 times greater than the section of the evacuation ...

Page 45: ...after the elbow of the machine exit Important These conditions are ABSOLUTELY ESSENTIAL for correct working of the ironer 3 5 3 Specifications 3 5 3 1 Electric steam heating Fan maximum flow rate with no pressure 880 Pa Average temperature of exhaust at the machine outlet electric heating 65 C 149 F Steam heating 65 C 149 F 3 5 3 2 Gas heating Fan maximum flow rate with no pressure 880 Pa Average ...

Page 46: ...ns a main channel the angle of incidence must not exceed 45 If the distance from the outlet channel is bigger than xx meters a series fans must be installed further down the outlet channel or the section of the pipe must be increased example 2x0 mm instead of 150 mm Insulate both the outlet pipes for user safety The duct must lead to the outside and must be fitted with protection against the weath...

Page 47: ...s The simplified figure below shows the principle on which the evacuation duct shape is designed Number of ironers D1 D2 D3 D4 Outlet diameter of the exhaust pipe in mm 150 225 315 450 Ventilation aperture required section in dm 2 4 8 16 The indicated evacuation diameter is the dryer outlet diameter Cross sections of ducts between dryers and the outside of the building must be designed taking acco...

Page 48: ...l ensure that only steam is retrieved without any condensed water A Ironer B Line trap supplied by the customer C Return of condensates D The valve is lockable in the closed position supplied by the customer E Filter supplied by the customer F Steam trap supplied by the customer G By pass needle valve sup plied by the customer H Non return valve supplied by the customer M Presssure gauge supplied ...

Page 49: ... of the pipes upstream of the valve and the volume of the appliance to be protected Caution The drainage connector of the safety valve must absolutely be connected to the outside of the building and out of reach human interference on the roof for example 3 6 2 Condensate connection DN 10 3 8 BSP The customer must install a steam trap with float closed and incondensibles drainage device example SAR...

Page 50: ...UE Manufacturer Electrolux Laundry System France SNC 52 Rue Pasteur BP6 10430 Rosières Près Troyes Technical data of the cylinder Maximum service pressure 1000 kPa 10 bar Running temperature mini maxi 15 C 184 C Volume of the equipment under pressure see following table Pressure of test 1500 kPa 15 bar at 20 C Pressure releasing of the device security 1000 kPa 10 bar Anticipated usage Steam heatin...

Page 51: ...Installation manual 51 3 7 Gas connection Caution The installation connection and gas arrival adjustments for the machine must be done by qualified personnel only ...

Page 52: ...ane the customer must install a filter a manual closing valve and a pressure reducer Connect the installation at the back of the machine A Air filter B Gas burner G Gas inlet I Injectors S Service tank V Venturis If the machine is connected to gas mains of 300 mbar or directly behind a gas bottle it is compulsory that a pressure reducing valve be added as close as possible to the machine ...

Page 53: ...ics The gas pressure will be determinate by the gas type supply to the machine According this pressure and gas type the gas valve and injectors must be set in accordance to machine size Check appendices chapter Gas settings characteristics for complete information 3 7 3 Gas valve setting Machine was tested at the factory in natural gas If you are running natural gas check the valve is still in nat...

Page 54: ...gulator manometer on the machine s compressed air supply The manual stopping valve lockable in closed position provided by customer should be installed on the machine s compressed air supply The supply pipe should accept a pressure of at least 1 Mpa 10 bar 145 psi Connection diameter rapid action hose coupling DN 6 0 24 for hose Ø 6 8 mm Advised pressure 550 700 kPa 5 5 7 bar 80 102 psi Minimum pr...

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Page 56: ... it is necessary to turn off the compressor manometer tap A wait until the compressor reaches the pres sure of 7 bars then re open the valve Maintenance Regularly check the oil level every 6 monyhs and complete if necessary Check the cleanliness of the intake filter clean if necessary Purge regularly the water separator tap B ...

Page 57: ...isk and the cylinder in the right hand unit must not rotate continuously while the machine is operating Caution This check must be carried out when you install the machine and once a month If the rollers rotate permanently you must call the technician to adjust the plate to avoid mechanical wear on the cylinder 4 Appendices ...

Page 58: ... crate Length A mm 2875 3335 3965 Width B mm 1325 1325 1325 Height C mm 1890 1890 1890 Weight gas heating machine pallet kg xxx 1630 1815 Weight electric heating machine pallet kg xxx 1630 1815 Weight steam heating machine pallet kg xxx 1735 1930 The stacker is delivered on a specific pallet weight in kg 175 stacker 345 stacker pallet 1 Identification plate 2 Adjustment label for gas machine only ...

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Page 60: ...c main cable H Steam inlet mm 20 3 4 20 3 4 20 3 4 Maximum supply pressure kPa 1000 1000 1000 I Condensate return mm 10 3 8 10 3 8 10 3 8 J Gas Inlet mm 20 3 4 20 3 4 20 3 4 K Drain of vapour or burnt gas mm 150 150 150 Exhaust air max with no pressure at 15 C Gas heating m3 h 830 950 1010 Exhaust air max with no pressure at 15 C Electri cal Steam heating m3 h 740 880 960 Total pressure with no fl...

Page 61: ... heating Installed electric power kW 2 9 2 9 3 2 Maximum electrical consumption kWh 2 7 2 7 3 Maximum steam consumption at 900 kPa kg h 92 110 141 Inner volume steam cylinder dm3 335 398 497 Max water evaporation capacity With 50 resid ual moisture content and 100 cylinder utilization according to ISO 93 98 standard kg h 63 75 93 Heat loss 3 of installed heating power ...

Page 62: ...2 locking system for flap linen collector see chapter remove of the transport locks fitted part 3 2 Accessories delivered with each gas heating machine 1 draught accelerator to extract the exhaust of burn gas to be connected at the chimney in 3 parts 4 4 Sound level Airborne noise emitted by the machine values established as from measurements made on the machine at points A B C D Ironing width 2 1...

Page 63: ... factors in respect of your plant refer to the tables below 4 5 1 TABLE 1 in accordance with EN standard 60204 1 Values given for Cable with copper conductors Cable with PVC insulation for other insulants see TABLE 3 Ambient temperature 40 C max for others see TABLE 2 Three phase cable under load without including starting currents BT C E cable layout MAXIMUM ADMISSIBLE CURRENT Cable section Seate...

Page 64: ...rent of 60 A The ambient temperature is 45 C Table 2 gives a correction factor of 0 91 Rubber cable insuant Table 3 gives a correction factor of 0 92 The cable is fixed directly to the wall Column C with 2 cables side by side The Table 4 gives a correction factor of 0 85 Total current _____60A______ 84A 0 91x0 92x0 85 Taking Column C in Table 1 wall fixing we obtain a minimum cable section of 3x 2...

Page 65: ...Installation manual 65 4 6 Gas setting characteristics IC6 48xx FFS Caution The installation connection and gas arrival adjustments for the machine must be done by qualified personnel only ...

Page 66: ...pe G30 and G31 AT Austria FR France MT Malta BE Belgium GB Great Britain NL Netherlands BG Bulgaria GR Greece NO Norway CH Switzerland HU Hungary PL Poland CY Cyprus HR Croatia PT Portugal CZ Czech Republic IE Irland RO Romania DE Germany IS Iceland SE Sweden DK Denmark IT Italy SI Slovenia EE Estonia LT Lithuania SK Slovakia Es Spain LU Luxemburg TR Turkey FI Finland LV Latvia Qn Hi Nominal heat ...

Page 67: ...sting pressure According to the EN 437 standard the values of the testing pressures mentioned in our various documents are val ues for static pressures taken at the gas inlet connection of the machine heating of the machine being on ...

Page 68: ...e see correspondence in the tables below 4 6 3 2 Changing to a gas in a different family from type H or L to butane or propane Change the 3 injectors with joints see correspondence in the tables Unscrew the fixing screws V and remove the adjusting head J as weel as its cork T keep these parts in case a change would be necessary Replace it by the cork L and the plate P Screw the 2 screws and block ...

Page 69: ...Installation manual 69 Important Adjustments should be made by qualified personnel only ...

Page 70: ...sure The gas outlet pressure of the solenoid valve is adjusted at the factory If you have to make another adjustment pro ceed as follows A Inlet B Outlet D Outlet pressure regulator Adjustment screw plug E Inlet pressure tapping F Outlet pressure tapping T Head regulation ...

Page 71: ...let main burner using the manometer on the pressure tapping F 4 Remove pressure regulator cap D 5 Using a screwdriver slowly turn the adjustment screw until the re quired pressure P is indicated on manometer see tables on follow ing pages Turn the adjustment screw clockwise to increase and counter clock wise to decrease gas pressure 6 Reset the pressure regulator cap close off the gas inlet remove...

Page 72: ...7 45 65 MJ kg 46 34 MJ kg 2 10 2 10 52 52 4 10 4 04 3 P G31 50 46 34 MJ kg 2 00 52 4 04 For Belgium no work is allowed between G20 and G25 TABLE OF CORRESPONDENCES IRONER 4832 Catego ry Index Type of Gas Working supply pressure in mbar Hi Diameter of injectors in mm Pressure at injectors in mm H2O Heat emission Qn in kW Hi Consumption Mn in kg h Consumption Vn in M3 h 2E 2H 2ESI G20 20 34 02 MJ M3...

Page 73: ...Installation manual 73 Caution Check out Before leaving put the appliance into operation and allow to run a complete cycle Watch to ensure that all burner system components function correctly ...

Page 74: ...d internationally to give you guidance and recommen dations when washing different textiles 4 7 1 Washing The tub symbolizes washing Symbols Max washing tem perature in C Mechanical action 95 normal 95 mild 70 normal 60 normal 60 mild 50 normal 50 mild 40 normal 40 mild 40 very mild 30 normal 30 mild 30 very mild 40 wash by hand do not wash ...

Page 75: ...e in a square symbolizes tumble drying Symbols Explanation Can be put in a tumble dryer Normal temperature Can be put in a tumble dryer Lower temperature Do not put in a tumble dryer 4 7 4 Ironing The iron symbolizes the domestic ironing and pressing process Symbols Explanation Max temperature 200 C Max temperature 150 C Max temperature 110 C The steam can cause irreversible damages Do not iron ...

Page 76: ...lanation Normal dry cleaning with perchloroethyl solvent of hydrocarb Mild dry cleaning with perchloroethyl sol vent of hydrocarb Normal dry cleaning with solvent of hydrocarbon Mild dry cleaning with solvent of hydrocarbon Do not dry clean Normal water cleaning Mild water cleaning Very mild water cleaning ...

Page 77: ... in gallon U S A 1 gal 3 785 33 dm or l 1 gal 231 cu in horse power 1 HP 0 745 7 kW 1 HP 1 013 9 ch inch 1 in 25 4 mm joule 1 J 0 000 277 8 Wh 1 J 0 238 92 cal kilogramme 1 kg 2 205 62 lb kg cm 1 kg cm 98 066 5 Pa 1 kg cm 0 980 665 bar 1 kg cm 10 000 mm H2O 1 kg cm 735 557 6 mm Hg pound 1 lb 453 592 37 g meter 1 m 1 093 61 yd 1 m 3 280 83 ft 1 m 39 37 in cubic meter 1 m 1 000 dm 1 m 35 214 7 cu ft...

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Page 80: ...Electrolux Professional AB 341 80 Ljungby Sweden www electroluxprofessional com ...

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