Eaton Power Xpert 9395P-1100/1100 Installation And Operation Manual Download

Page: 1 / 214

p/n: 164000500

Revision 11

1200 kVA, 1200 kW
Installation and Operation Manual

For use with Three UPM (675–900 kVA) and Four UPM (1000–1200 kVA) UPS Models

Eaton

Power Xpert

9395 High Performance (9395P-1200) UPS

Summary of Contents for Power Xpert 9395P-1100/1100

Page 1: ...n 164000500 Revision 11 1200 kVA 1200 kW Installation and Operation Manual For use with Three UPM 675 900 kVA and Four UPM 1000 1200 kVA UPS Models Eaton Power Xpert 9395 High Performance 9395P 1200 U...

Page 2: ...INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS Please read all instructions before operating the equipment and save this...

Page 3: ...m a host of threats including power outages surges lighting strikes and enable you to monitor and control your power infrastructure We trust that your Eaton 9395 Uninterruptible Power Supply system wi...

Page 4: ...e license to use the Firmware in conjunction with the operation of the product to which the Firmware pertains or other products as described by Eaton in the Documentation Licensee does not acquire any...

Page 5: ...CT IS AT LICENSEE S SOLE RISK 5 0 GENERAL PROVISIONS 5 1 Update Policy Eaton may from time to time but has no obligation to create Updates of the Firmware or components thereof 5 2 Limitation on Liabi...

Page 6: ...nctions Programs Pages Programs aspx or to any national of any such country wherever located who intends to transmit or transport the Firmware back to such country ii to any end user who Licensee know...

Page 7: ...nfidential aspects of the Firmware shall not be disclosed to third parties without the prior written consent of Eaton Accordingly Eaton will be entitled to preliminary and permanent injunctive and oth...

Page 8: ......

Page 9: ...inuous Static Switch 5 1 3 8 Inherent Redundancy 5 1 3 9 Energy Saver System and High Alert Modes 5 1 3 10 Variable Module Management System and High Alert Modes 6 1 3 11 Monitoring and Communication...

Page 10: ...ections 85 4 10 Installing a REPO Switch 87 4 11 Installing Options Accessories and Distributed Bypass Control Wiring 91 4 12 Initial Startup 91 4 13 Completing the Installation Checklist 91 5 5 I In...

Page 11: ...ypass and Output Meters Screens 148 7 3 9 Input Meters Detail Screen 150 7 3 10 Battery Meters Screens 151 7 3 11 System Events Main Screen 154 7 3 12 User Log 154 7 3 13 System Status Screen and Cont...

Page 12: ...Purpose Relay Contact 179 8 6 Remote Monitor Panel II 180 8 7 Relay Interface Module II 182 8 8 Supervisory Contact Module II 183 9 9 U UP PS S M Ma aiin nt te en na an nc ce e 1 18 85 5 9 1 Importan...

Page 13: ...18 Removing the ISBM Section Right Side Shipping Bracket 54 Figure 19 Removing the UPM Section Left Side Shipping Bracket 55 Figure 20 Removing the UPM Section Right Side Shipping Bracket 56 Figure 21...

Page 14: ...gure 59 Remote Monitor Panel II Dimensions 110 Figure 60 Relay Interface Module II Dimensions 111 Figure 61 Supervisory Contact Module II Dimensions 112 Figure 62 Main Elements of the UPS System 113 F...

Page 15: ...ss Meters Screen 149 Figure 94 Output Meters Screen 149 Figure 95 Input Meters Detail Screen 150 Figure 96 Select Source Screen 151 Figure 97 Battery Meters Screen 151 Figure 98 Battery Log Screen 152...

Page 16: ...Optional X Slot Cards 177 Figure 121 Remote Monitor Panel II 180 Figure 122 Relay Interface Module II 182 Figure 123 Supervisory Contact Module II 183 Figure 124 ISBM Section Air Filter Locations Cont...

Page 17: ...Separate Battery 35 Table 14 380V Input Output Ratings and External Wiring Requirements for the Three Four UPM Models Common Battery 36 Table 15 380V Input Output Ratings and External Wiring Requirem...

Page 18: ...0500 Rev 11 Table 36 Security Levels and Functions 142 Table 37 Display Function Menu Map 143 Table 38 RMP II Status Indicators 181 Table 39 Customer Interface Connectors 182 Table 40 SCM II Status In...

Page 19: ...wer Working with a building s electrical system the UPS system supplies clean consistent power that sensitive electronic equipment requires for reliable operation During brownouts blackouts and other...

Page 20: ...um for three UPMs each UPM rated for a maximum of 300 kW 900 kW total maximum for three UPMs Figure 1 Eaton 9395P 1200 Three UPM UPS ISBM SECTION UPM SECTION 1 1 1 1 2 2 T Th hr re ee e U UP PM M P Pl...

Page 21: ...separately The sections are mechanically and electrically joined at the installation site and can be permanently bolted to the floor Power and control wiring can be routed through the top or bottom o...

Page 22: ...nt to the UPS or in a separate location The recommended installation location for adjacent battery cabinets is on the right side of the UPS cabinet to allow for future expansion using an external modu...

Page 23: ...re en nt t R Re ed du un nd da an nc cy y To deliver greater reliability the Eaton 9395P 1200 UPS can be configured by an authorized Eaton Customer Service Engineer for inherent redundancy When confi...

Page 24: ...ocal horn allowing monitoring of the operational status and alarm condition of the UPS from virtually any location within the facility Relay Interface Module II RIM II An optional RIM II uses relay co...

Page 25: ...shunt trips 1 1 5 5 U Us siin ng g T Th hiis s M Ma an nu ua all This manual describes how to install and operate the Eaton 9395P 1200 1200 kVA 1200 kW UPS Read and understand the procedures describe...

Page 26: ...recycling reuse or hazardous waste center This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling...

Page 27: ...843 9433 or 1 919 870 3028 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative Please use the following e mail for manual comments suggestions or to report a techn...

Page 28: ...10 Eaton Power Xpert 9395P 1200 Installation and Operation Manual 164000500 Rev 11 Introduction...

Page 29: ...may carry live voltage even when the UPS is disconnected from an AC source To reduce the risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment fre...

Page 30: ...ionnement du produit Lors de la v rification du fonctionnement de l UPS ne pas enlever la mise la terre si des charges y sont raccord es Ne pas ouvrir ni ab mer les batteries L lectrolyte qu elles con...

Page 31: ...er les portes de l onduleur ferm es et les panneaux avant en place pour garantir une circulation ad quate de l air de refroidissement et pour prot ger le personnel des tensions dangereuses dans l unit...

Page 32: ...compl tement les fourches dans les passages de fourche de la base NE PAS ins rer partiellement les fourches dans les passages pour d placer l armoire Il est possible d ins rer partiellement les fourch...

Page 33: ...reparing the Site and Chapter 4 to create a logical plan for installing the system 3 3 2 2 P Pr re ep pa ar riin ng g t th he e S Siit te e For the UPS system to operate at peak efficiency the install...

Page 34: ...sues One is the creation of micro climates which are persistent variations of temperature and or RH within a single room for example one side of the room is always cooler than the other side no matter...

Page 35: ...r Xpert 9395P 1200 900 Power Xpert 9395P 1200 825 Power Xpert 9395P 1200 750 Power Xpert 9395P 1200 675 ISBM CSS 952 2099 908 2002 3XUPM 1667 3675 1620 3571 NOTE CSS Continuous Static Switch The UPS c...

Page 36: ...ents During Full Load Operation Model Rating Input Output Voltage Heat Rejection BTU hr x1000 kg cal hr Ventilation Required for Cooling Air Exhaust Eaton 9395P 1200 1200 CSS or IOM 1200 kVA 1200 kVA...

Page 37: ...oximately 3300 liter sec 7000 CFM With field installed UPM Approximately 4250 liter sec 9000 CFM Eaton 9395P 1000 1000 CSS 1000 kVA 1000 kVA 415 414 400 400 380 380 44 1 151 Eaton 9395P 1200 900 CSS 9...

Page 38: ...500 Rev 11 Figure 3 UPS Cabinet Dimensions Three UPM Front View Dimensions are in millimeters inches 1880 74 0 3576 9 140 8 Figure 4 UPS Cabinet Dimensions Four UPM Front View Dimensions are in millim...

Page 39: ...11 21 Figure 5 UPS Cabinet Dimensions Right Side View Dimensions are in millimeters inches 892 35 40 1 6 830 32 7 Figure 6 ISBM Section Dimensions Front View Dimensions are in millimeters inches 1880...

Page 40: ...nstallation and Operation Manual 164000500 Rev 11 Figure 7 UPM Section Dimensions Three UPM Front View 1880 74 0 Figure 8 UPM Section Dimensions Top View Front Dimensions are in millimeters inches UPS...

Page 41: ...Operation Manual 164000500 Rev 11 23 Figure 9 ISBM Section Dimensions Top View Front Dimensions are in millimeters inches Figure 10 ISBM Section Dimensions Bottom View Front Dimensions are in millimet...

Page 42: ...View 1705 67 1 ISBM UPMs 2444 96 2 1007 39 6 1029 40 5 1871 9 73 7 Front Dimensions are in millimeters inches Figure 12 Four UPMs Center of Gravity Front View ISBM UPMs 1705 67 1 2444 96 2 1007 39 6...

Page 43: ...re in millimeters inches 115 8 4 56 114 3 4 50 0 87 0 22 88 9 3 50 Front View 1 57 0 40 Needed to remove key 95 3 3 57 Square 1 2 Knockout Pattern Typical 5 Sides 3 3 2 2 4 4 U UP PS S S Sy ys st te e...

Page 44: ...neutral conductor The output of this UPS will not directly support phase to neutral loads The ISBM and UPM sections are shipped with debris shields covering the ventilation grills on top of the sectio...

Page 45: ...ing see Figure 8 for installations using a common battery system or Figure 9 for installations using a separate battery system Wire sizes listed are for copper wiring only Because of the future upgrad...

Page 46: ...ongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time Battery Cable Routing Requirements Conduit applications Each conduit...

Page 47: ...ommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time Battery Cable Routing Requirements Conduit applications Each conduit must hav...

Page 48: ...0 12 500 12 500 12 500 12 AC Output to Critical Load Full Load Current 3 Phases 1 Ground D Total Amps 812 902 992 1083 1083 Minimum Conductor Size Number per Phase AWG or kcmil each 500 5 500 5 500 5...

Page 49: ...h 500 3 500 3 500 3 500 3 500 3 AC Output to Critical Load Full Load Current 3 Phases 1 Ground D Amps 812 902 992 1083 1083 Minimum Conductor Size Number per Phase AWG or kcmil each 500 5 500 5 500 5...

Page 50: ...is not applicable to IOM configurations Battery Conductor Sizing Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery ru...

Page 51: ...e AWG or kcmil each 500 3 500 3 500 3 500 3 500 3 500 3 AC Output to Critical Load Five Wire Full Load Current 3 Phases 1 Neutral 1 Ground D Total Amps 939 1043 1148 1252 1391 1530 Minimum Conductor S...

Page 52: ...is not applicable to IOM configurations Battery Conductor Sizing Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery ru...

Page 53: ...e AWG or kcmil each 500 3 500 3 500 3 500 3 500 3 500 3 AC Output to Critical Load Five Wire Full Load Current 3 Phases 1 Neutral 1 Ground D Total Amps 974 1083 1191 1299 1443 1588 Minimum Conductor S...

Page 54: ...pplicable to IOM configurations Battery Conductor Sizing Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time Ba...

Page 55: ...5 500 6 500 6 500 8 NOTE Callout letters A B C and D map to Figure 66 NOTE If a 4 pole Automatic Transfer Switch ATS is used to connect the UPS to a generator or alternative input source it may interr...

Page 56: ...2 E3A UPM 3 E3A UPM 4 Four UPM Model Phase C 4 2 stud mounting 14 2 10 4 M8 AC Output from UPM Section E9A UPM 1 E9A UPM 2 E9A UPM 3 E9A UPM 4 Phase A 4 2 stud mounting 14 2 10 4 M8 E10A UPM 1 E10A UP...

Page 57: ...n Bus Landings using both sides of bus Tightening Torque Nm lb ft Bolt Size AC Input to UPS Rectifier E1 Phase A 8 2 bolt mounting 76 56 M12 E2 Phase B 8 2 bolt mounting 76 56 M12 E3 Phase C 8 2 bolt...

Page 58: ...Number Bolt Grade 5 M12 x 40 mm 30 Ground and Neutral 180190078 112 Bolt Grade 5 M12 x 50 mm 86 Rectifier Input Bypass Input Battery Input and Output 180190078 115 Flat Washer M12 202 Rectifier Input...

Page 59: ...nd 4 3 6 AC Input to Bypass and Output A B C Ground 4 3 5 DC Common Battery Battery Positive Negative Ground 7 4 4 Eaton 9395P 1200 1000 480 Vac AC Input to UPS Rectifier A B C Ground 4 3 5 AC Input t...

Page 60: ...400 Vac AC Input to UPS Rectifier A B C Ground 4 3 8 415 Vac 400 Vac AC Input to Bypass and Output A B C Neutral Ground 5 3 6 380 Vac 5 3 8 DC Common Battery Battery Positive Negative Ground 7 4 4 Ea...

Page 61: ...able 7 Table 8 or Table 9 for wiring requirements If an output lockable disconnect is required it is to be supplied by the customer The values are the same for 480V 415V 400V and 380V input circuit br...

Page 62: ...on 9395P 1200 750 100 1000A 1200A 1200A 1200A 80 1200A 1600A 1600A 1600A Eaton 9395P 1200 675 100 1000A 1000A 1000A 1200A 80 1200A 1200A 1600A 1600A NOTE Bypass conduit data is not applicable to IOM c...

Page 63: ...wiring for features and options should be connected at the customer interface terminal blocks located inside the UPS Do not directly connect relay contacts to the mains related circuits Reinforced ins...

Page 64: ...not tied to any other circuits A jumper wire must be connected between pins 1 and 2 on TB1 if the normally closed REPO contact is not used REPO wiring should be a minimum of 22 AWG and a maximum of 14...

Page 65: ...ng g t th he e U UP PS S C Ca ab biin ne et ts s The UPS cabinet is divided into two sections palleted separately for shipping The sections are shipped bolted to wooden pallets see Figure 15 and Figu...

Page 66: ...spect the outer packaging for evidence of damage during transit Do not install a damaged cabinet Report any damage to the carrier and contact an Eaton service representative immediately ATTENTION Ne p...

Page 67: ...in a responsible manner 6 Inspect the contents for any evidence of physical damage and compare each item with the Bill of Lading If damage has occurred or shortages are evident contact an Eaton servic...

Page 68: ...50 Eaton Power Xpert 9395P 1200 Installation and Operation Manual 164000500 Rev 11 Figure 16 UPS Cabinet as Shipped on Pallet UPM Section UPS Installation Plan and Unpacking...

Page 69: ...the conduit landing plates to add conduit landing holes as required Plate material is 16 gauge steel 1 5 mm 0 06 thick If perforated floor tiles are required for ventilation place them in front of the...

Page 70: ...la section de l onduleur lorsque l armoire est soulev e ou d plac e Soulever ou d placer la section de l onduleur en n utilisant que les passages de fourche l avant ou l arri re V rifier que les fourc...

Page 71: ...at the beginning of this procedure 2 Remove the three bolts securing the left side shipping bracket to the cabinet and three bolts securing the bracket to the pallet see Figure 17 or Figure 19 Remove...

Page 72: ...g a forklift see the caution statement at the beginning of this procedure raise the UPS cabinet section until the cabinet bottom clears the pallet by approximately 3 mm 1 8 5 Pull the pallet from unde...

Page 73: ...Operation Manual 164000500 Rev 11 55 Figure 19 Removing the UPM Section Left Side Shipping Bracket Shipping Bracket Bolts Shipping Bracket Bolts Pallet Left Side Shipping Bracket UPM Removable Front...

Page 74: ...ted space to slide the sections together from the sides NOTE 2 For the following steps verify that the forklift or pallet jack is rated to handle the weight of the section see Table 2 for cabinet weig...

Page 75: ...nel UPM Section Interior Left Side Panel 5 Remove the screws securing the left top panel and remove the panel see Figure 21 Retain the hardware for later use 6 Remove the screws securing the left midd...

Page 76: ...nt of the cabinet bases are flush with each other see Figure 22 8 Reinstall the corner channel see Figure 21 and secure using the retained hardware 9 Reinstall the left middle panel see Figure 21 and...

Page 77: ...Front Bracket UPM Section Top Screw from Kit Screw from Kit ISBM Section Top Bracket from Kit Front 4 4 4 4 E Elle ec ct tr riic ca alllly y C Co on nn ne ec ct tiin ng g t th he e S Se ec ct tiio on...

Page 78: ...iring Preparation for wiring and termination requirements NOTE AC output intercabinet power wiring harnesses are supplied attached to the interior left side panel of the UPM section see Figure 21 10 L...

Page 79: ...see B in Figure 28 20 In the UPM section see B in Figure 28 locate the coiled RJ 45 CAN cable Remove the wire ties securing the cable to the interior left side panel of the UPM section Route this cabl...

Page 80: ...000500 Rev 11 Figure 24 ISBM Section Intercabinet Power Terminal Locations AC Input to NOTE On a UPS configured with a Continuous Static Switch CSS CB4 is not installed NOTE On a UPS configured as an...

Page 81: ...n a UPS without CB1 UPM input wiring terminations are in the same positions on the bus bars installed in the place of CB1 NOTE On a UPS configured as an IOM UPM input wiring terminations are the same...

Page 82: ...UPMs Cable 1G3 Black UPM 1 1E5A Cable 1G3 Black DC Input to UPMs Cable 1G3 Red UPM 1 1E4A Cable 1G3 Red Cable 2G3 Black UPM 2 2E5A Cable 2G3 Black Cable 3G3 Black UPM 3 3E5A Cable 3G3 Black Cable 2G3...

Page 83: ...range UPM 1 Cable 1G4 1G5 Brown UPM 2 Cable 2G4 2G5 Brown UPM 3 Cable 3G4 3G5 Brown UPM 1 Cable 1G4 1G5 Yellow UPM 2 Cable 2G4 2G5 Yellow UPM 3 Cable 3G4 3G5 Yellow UPM 1 Cable 1G4 1G5 Gray UPM 2 Cabl...

Page 84: ...nterface Harness Locations Wiring Access Location of J50 J51 J61 and J70 Coiled Harnesses Location of RJ 45 Coiled CAN Cable UPM Wireway Location of P61 Harness Location of P50 P51 and P70 Harnesses U...

Page 85: ...ation Manual 164000500 Rev 11 67 Figure 29 Pl1 Interface Board Location ISBM Section Right Side Inside View Pl1 Interface Board Front Figure 30 J39 Location on Pl1 Interface Board Pl1 Interface Board...

Page 86: ...s system install the customer supplied tie cabinet or distribution panel according to the tie cabinet or distribution panel manufacturer s instructions and all applicable codes and regulations includi...

Page 87: ...tion wiring area Bottom Access Wiring Remove the bottom conduit plate from the inside bottom of the ISBM section Identify all conduit requirements and mark their location Drill and punch all conduit h...

Page 88: ...164000500 Rev 11 Figure 31 ISBM and UPM Section Debris Shields Ventilation Grill Debris Shield Remove shield before operating system ISBM Section Front Ventilation Grill Debris Shields Remove shields...

Page 89: ...t and Output and DC Input Remove panel to drill or punch conduit holes BOTTOM VIEW Front Front 4 Locate the external wiring terminal hardware kit packed on the bottom left side of the ISBM section 5 U...

Page 90: ...hardware from the external wiring terminal hardware kit see Table 17 connect phase A B and C wiring from the output terminals of each UPS unit to the customer supplied tie cabinet or load distributio...

Page 91: ...ation AC Input to UPS Rectifier A B C AC Input to UPS Bypass A B C ISBM DC Input from Battery E4 DC Input from Battery E5 AC Output to Critical Load Phase C E11 Phase A E9 Phase B E10 A B C N E12 Neut...

Page 92: ...e C E3 Phase B E2 AC Input to UPS Bypass Front Section A A Ground Terminals NOTE AC Input to Bypass terminals are not applicable to an IOM configuration 4 4 8 8 2 2 B Ba at tt te er ry y P Po ow we er...

Page 93: ...ons 2 If wiring the UPS for a common battery proceed to Step 3 if wiring for a separate battery proceed to Step 5 3 Using hardware from the external wiring terminal hardware kit see Table 17 connect t...

Page 94: ...Xpert 9395P 1200 Installation and Operation Manual 164000500 Rev 11 Figure 35 UPS Power Terminal Detail BB Common Battery DC Input from Battery E4 E5 DC Input from Battery Front Section B B UPS Syste...

Page 95: ...DC Input from Battery UPM 1 DC Input from Battery E4 UPM 2 DC Input from Battery E4 UPM 3 UPM 4 FI UPM UPM 4 FI UPM 4 4 9 9 I In ns st ta alllliin ng g I In nt te er rf fa ac ce e C Co on nn ne ec ct...

Page 96: ...ommunication bay To gain access to terminal block TB1 TB2 and the left interface entry conduit landing plates remove the screws securing the top internal safety shield panel and remove the panel Retai...

Page 97: ...Eaton Power Xpert 9395P 1200 Installation and Operation Manual 164000500 Rev 11 79 Figure 37 ISBM Section Interface Terminal Locations UPS System Installation...

Page 98: ...nal TB2 Name Description 1 Pull Chain Output Backup control for parallel operation 2 Pull Chain Common 3 Alarm Relay NC Output General purpose normally closed NC relay contact 4 Alarm Relay Common 5 A...

Page 99: ...ogrammable UPS alarm activated by a remote dry contact closure Default function set for maintenance bypass 10 Building Alarm 5 Return NOTE Return indicates connection to electronics circuit ground Com...

Page 100: ...y contacts have a maximum current rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc NOTE Alarm relay normally open and normally closed return terminals are separated on the terminal boar...

Page 101: ...th either normally open or normally closed contacts All control wiring and relay and switch contacts are customer supplied NOTE The building alarms can be programmed to display the alarm functional na...

Page 102: ...ugh Figure 42 NOTE When installing shunt trip and battery aux interface wiring to the UPS interface terminals conduit must be installed between the UPS and battery system 6 Remove the left interface e...

Page 103: ...attery Aux Battery Aux Return 48 Vdc Battery Shunt Trip 5 6 7 8 NOTE Battery aux and DC shunt trip wiring should be a minimum of 18 AWG 48 Vdc Battery Shunt Trip 4 4 9 9 3 3 X X S Sllo ot t C Co on nn...

Page 104: ...face entry plate and install the conduit 5 Route and install the LAN and other cables to the appropriate X Slot cards See Figure 37 and Figure 43 for X Slot communication bay locations 6 Close the doo...

Page 105: ...l or punch holes see Figure 30 NOTE 4 The REPO switch must be a normally open or normally closed latching type switch not tied into any other circuits NOTE 5 This procedure is intended to be used for...

Page 106: ...o locate the appropriate terminals and review the wiring and termination requirements see paragraph 3 2 4 UPS System Power Wiring Preparation Table 27 and Figure 37 through Figure 40 9 Route and conne...

Page 107: ...g from the REPO switch to the trip circuitry of the upstream protective devices A second contact block is provided on the REPO switch for this function see Figure 44 The REPO switch wiring must be in...

Page 108: ...y open and normally closed return terminals are separated on the terminal board but are electrically in common 1 2 Figure 47 Normally Closed and Normally Open REPO Switch Wiring 3 NO UPS TB1 REPO Swit...

Page 109: ...ke a copy of the Installation Checklist before filling it out and retain the original After the installation is complete an Eaton Customer Service Engineer must verify the operation of the UPS system...

Page 110: ...led and operating correctly o The area around the installed UPS system is clean and dust free It is recommended that the UPS be installed on a level floor suitable for computer or electronic equipment...

Page 111: ..._____________________ _________________________________________________________________________ _________________________________________________________________________ ______________________________...

Page 112: ...94 Eaton Power Xpert 9395P 1200 Installation and Operation Manual 164000500 Rev 11 UPS System Installation...

Page 113: ...iring methods as defined by the NEC for interface and power wiring up to 30V The wire should be rated at 24V 1A minimum Signal wiring should be a minimum of 22 AWG and a maximum of 14 AWG The wire sho...

Page 114: ...act Module II to the UPS Figure 48 Powerware Hot Sync CAN Bridge Card Plug in Terminal Block J3 NOTE Only one Powerware Hot Sync CAN Bridge Card can be installed in the UPS Multiple CAN cards are not...

Page 115: ...t Sync CAN Bridge Card Interface Connections J3 Terminal Name Description 1 Alarm Programmable UPS alarm Activated by a remote dry contact closure 2 Alarm Return 3 Alarm Relay NC Normally closed conta...

Page 116: ...re for later use 4 Remove the interface entry conduit landing plates to drill or punch holes see Figure 32 5 Reinstall the interface entry plates and install the conduit 6 To locate the appropriate te...

Page 117: ...d bypass wiring purposes and is not a floor layout plan UPSs can be placed in any physical order Figure 51 Distributed Bypass System UPS CAN Wiring without MOBs Shielded Twisted Pair Shielded Twisted...

Page 118: ...J3 10 Shield J3 10 Shield Figure 52 Distributed Bypass Pull Chain Wiring without MOBs 1 2 3 4 5 7 8 6 9 10 UPS 1 Twisted Pair Twisted Pair Twisted Pair Twisted Pair Twisted Pair Twisted Pair 1 2 3 4...

Page 119: ...Pull Chain Wiring Terminations From UPS 1 To UPS 2 To UPS 3 If Installed To UPS 4 If Installed TB2 1 Pull Chain TB2 1 Pull Chain TB2 1 Pull Chain TB2 1 Pull Chain TB2 2 Pull Chain Common TB2 2 Pull Ch...

Page 120: ...ways confirm contact operation prior to wiring 1 2 3 4 5 6 7 8 9 10 2 S P U 1 S P U 2 B T 2 B T 2 B T TB2 1 B T 1 B T 1 B T UPS 3 If Installed UPS 4 If Installed 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9...

Page 121: ...hain Common UPS 4 CAN Bridge Card J3 1 Alarm MOB 4 Aux 1 NC MOB Open Alarm UPS 4 CAN Bridge Card J3 2 Alarm Return MOB 4 Aux 1 Com UPS 4 TB2 1 Pull Chain MOB 4 Aux 2 NO Pull Chain MOB 1 Aux 2 Com MOB...

Page 122: ...Figure 54 Figure 55 and Table 33 for the RMP II terminal location and wiring information NOTE 120 Vac for the RMP II should be supplied from the critical bus by facility planners or the customer 8 In...

Page 123: ...11 To check the operation of the RMP II ensure that the UPS is supplying the load via inverter or bypass If the indicators on the RMP II show the appropriate status then it is operating correctly If...

Page 124: ...it between the UPS and RIM II See Figure 60 for RIM II knockout hole location 7 Install wiring between the UPS and RIM II See Figure 49 and Table 29 for the Powerware Hot Sync CAN Bridge Card terminal...

Page 125: ...in D Sub Connectors 5 5 5 5 I In ns st ta alllliin ng g a an n O Op pt tiio on na all S Su up pe er rv viis so or ry y C Co on nt ta ac ct t M Mo od du ulle e I II I To install SCM II wiring 1 Verify...

Page 126: ...nstall 120 Vac power wiring from the critical bus to the SCM II See Figure 57 Figure 55 and Table 33 for the terminal location and wiring information Figure 57 Supervisory Contact Module II Terminal L...

Page 127: ...n Imminent NOTE Supervisory contacts are rated at 2 0A at 28 Vdc or 120 Vac and 0 15A at 115 Vdc NOTE Supervisory contacts require an external power supply Internal 24 Vdc is not capable of supplying...

Page 128: ...Remote Monitor Panel II Dimensions Flush Mount using 10 Pan Head Screws Mount with vent holes facing up Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Knockouts Pro...

Page 129: ...elay Interface Module II Dimensions Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Flush Mount using 10 Pan Head Screws Mount wi...

Page 130: ...ervisory Contact Module II Dimensions Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Flush Mount using 10 Pan Head Screws Mount...

Page 131: ...d for a specified period of time or until the utility power returns For extended power outages the UPS allows you to either transfer to an alternative power system such as a generator or shut down you...

Page 132: ...VMMS mode the UPS operates as a traditional double conversion UPS but selectively shifts the load to fewer UPMs to increase the efficiency of the UPS In Bypass mode the critical load is directly suppo...

Page 133: ...urns to Online mode when the overload condition is cleared and system operation is restored within specified limits If the UPS suffers an internal failure it switches automatically to Bypass mode and...

Page 134: ...is 80 of the UPM full power rating If the limit is exceeded additional UPMs take on the increased load The VMMS redundancy setting sets the number of redundant UPMs that the customer requires Both the...

Page 135: ...d protection contactor is normally always closed ready to support the static switch unless the bypass input source becomes unavailable Figure 64 Path of Current Through the UPS in Bypass Mode K1 K3 K5...

Page 136: ...peration the battery continues discharging until a DC voltage level is reached where the inverter output can no longer support the connected loads When this event occurs the UPS issues another set of...

Page 137: ...Switch Figure 68 Eaton 9395P 1200 900 Eaton 9395P 1200 825 Eaton 9395P 1200 750 Eaton 9395P 1200 675 Single Reverse Transfer UPS Three UPM Common Rectifier Feed Common Battery Dual Feed Configuration...

Page 138: ...use Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 Battery Converter Inverter Output...

Page 139: ...ut Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 3 Battery Breaker E4 E5 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor...

Page 140: ...Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fu...

Page 141: ...y Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier...

Page 142: ...tifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fus...

Page 143: ...y Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 Bypass Breaker CB4 Battery Converter Inverter Output Contacto...

Page 144: ...ce bypass a minimum of two separate feeds with upstream feeder breakers or a single feed with two upstream feeder breakers must be provided one for the UPS or rectifier input breaker RIB if installed...

Page 145: ...0 if both UPMs in a system are required to support the load A parallel capacity system can also be redundant 2 1 as long as there is always one or more UPMs online than required to support the load 6...

Page 146: ...or distribution panel for parallel systems up to four modules The applied load is shared equally among the available UPMs in the system Figure 73 shows the path of electrical power through the paralle...

Page 147: ...the load If the load can be supported the system does not switch to bypass Figure 74 shows the path of electrical power through the parallel system when operating in Bypass mode In a distributed bypa...

Page 148: ...to bypass 6 6 4 4 4 4 B Ba at tt te er ry y M Mo od de e D Diis st tr riib bu ut te ed d B By yp pa as ss s The UPSs transfer to Battery mode automatically if a utility power outage occurs or if the u...

Page 149: ...tifier turns on assumes the inverter load from the batteries and begins recharging the batteries Depending on the total load and the duration of the battery discharge battery and rectifier input curre...

Page 150: ...ted Bypass 1 1 and 2 0 Configurations Figure 77 Eaton 9395P 1200 1200 Eaton 9395P 1200 1100 Eaton 9395P 1200 1000 Eaton 9395P 1200 900 Eaton 9395P 1200 825 Eaton 9395P 1200 750 Eaton 9395P 1200 675 Mu...

Page 151: ...Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 2 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E...

Page 152: ...Switch Fuse E1 E2 E3 CB1 optional UPS 2 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 E12 D Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E...

Page 153: ...E12 D Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 3 A B E4 E5 BATTERY SYSTEM Not supplied with the U...

Page 154: ...136 Eaton Power Xpert 9395P 1200 Installation and Operation Manual 164000500 Rev 11 Understanding UPS Operation...

Page 155: ...s section of the manual and have thorough knowledge of UPS operation before attempting to operate any of the controls NOTE 3 The UPS displays two minutes of battery runtime at the initial startup Afte...

Page 156: ...ed to control the AC input to the UPS rectifier 7 7 2 2 C Co ollo or r T To ou uc ch hs sc cr re ee en n C Co on nt tr ro oll P Pa an ne ell This section describes how the various screens are used to...

Page 157: ...81 UPS Color Touchscreen Control Panel Typical 1 2 Symbols enlarged to show detail The color touchscreen control panel consists of A color liquid crystal touch screen display 1 A horizontal row of LED...

Page 158: ...in Battery mode Because Battery mode is a normal condition of the UPS the Normal indicator also remains illuminated Yellow Lit Steady The UPS is in Bypass mode The critical load is supported by the by...

Page 159: ...active notices and load percent and battery run time for the UPS If the Eaton Environmental Monitoring Probe is installed the temperature and humidity sensed by the probe will also be displayed The s...

Page 160: ...quest Screen A B C ENTER BUTTON Number indicates security level 0 4 Table 36 Security Levels and Functions Level Name Passcode Description 0 USER NONE USER 1 CONTROL 1111 USER CONTROL 2 CONFIGURATION...

Page 161: ...ess to various system performance control screens POWER MAPS Allows operator to observe system power flow LOGS Allows access to system information logs STATISTICS Allows access to see system specific...

Page 162: ...ower Maps screen displays immediately after entering the access code The Power Maps screen shows a real time graphical representation of the operating status Figure 85 Main Menu and Power Maps Screen...

Page 163: ...ouching the AVERAGE EFFICIENCY button displays the system efficiency screen shown in Figure 87 Figure 87 Average Efficiency Screen from Home Screen Touching the CONSUMPTION button displays the screen...

Page 164: ...ating status Touching any of the buttons on the right side of the screen takes the user directly to that information screen Figure 89 Bypass Screen See Output kVA figure See Average Efficiency figure...

Page 165: ...s in the OVERVIEW section of the screen are not active buttons but are status detail panels They show individual conditions of the UPS at that time The two items at the far right of the OVERVIEW secti...

Page 166: ...nd d O Ou ut tp pu ut t M Me et te er rs s S Sc cr re ee en ns s Figure 92 shows the Input Meters screen This screen displays the individual phase and total power values of the system Figure 92 Input...

Page 167: ...tallation and Operation Manual 164000500 Rev 11 149 Figure 93 Bypass Meters Screen The Output Meters Screen shown in Figure 94 displays values pertaining to the system output Figure 94 Output Meters S...

Page 168: ...t Meters detail screen This screen displays the individual values of the system in additional detail The Bypass Output and Battery meters screens display similar values relevant to their monitoring of...

Page 169: ...Rev 11 151 Figure 96 Select Source Screen 7 7 3 3 1 10 0 B Ba at tt te er ry y M Me et te er rs s S Sc cr re ee en ns s Figure 97 shows the Battery Meters basic screen Figure 97 Battery Meters Screen...

Page 170: ...152 Eaton Power Xpert 9395P 1200 Installation and Operation Manual 164000500 Rev 11 Figure 98 Battery Log Screen UPS Operating Instructions...

Page 171: ...ation and Operation Manual 164000500 Rev 11 153 Figure 99 shows the Battery Log Detail screen Figure 99 Battery Log Detail Figure 100 shows the Battery Log Summary screen Figure 100 Battery Log Summar...

Page 172: ...cond rate System Event Indicators The status indicators on the UPS control panel work with the event horn to let the operator know when the UPS is operating in any mode other than normal Only the ON i...

Page 173: ...Manual 164000500 Rev 11 155 Figure 102 User Log Screen 1 2 Selecting an event opens the Event Detail screen shown in Figure 103 This screen details the specifics of the event for the user to see Figur...

Page 174: ...er to bypass UPM start up and shutdown and LOAD OFF commands are controlled through this screen In addition the screen displays the current status of the UPS indicates whether the UPS is in Maintenanc...

Page 175: ...les shown on the previous screen Figure 105 the user can observe full details of an individual module It also allows the user to move through various modules and modes while within this screen Figure...

Page 176: ...P 1200 Installation and Operation Manual 164000500 Rev 11 Figure 107 Online Mode Metering Method Option Screen Figure 108 Bypass Mode Metering Method Option Screen Indicates an Event System on Bypass...

Page 177: ...stalled firmware version etc Touching the CLEAN SCREEN button disables the screen for 30 seconds to allow the user to safely clean the screen without affecting operation Figure 109 Settings Screen 7 7...

Page 178: ...wn in Figure 111 allows the operator to activate the various energy saving and power efficiency modes of the system The various Energy Advantage Architecture operations are described in the UPS Instal...

Page 179: ...13 asks the operator if they want to start the High Alert mode timer Figure 113 High Alert Timer Screen 7 7 3 3 1 17 7 S St ta at tiis st tiic cs s B Ba as siic c S Sc cr re ee en n The screen shown i...

Page 180: ...v 11 Figure 114 Statistics Basic Screen Figure 115 Statistics Data Detail Screen 7 7 3 3 1 18 8 E ES SS S C Co om mp pa ar riis so on n S Sc cr re ee en n The screen shown in Figure 116 allows the ope...

Page 181: ...Mo od du ulle e M Ma ap p S Sc cr re ee en n The screen shown in Figure 117 allows the operator to control the individual UPMs Figure 117 UPS Module Map Screen 7 7 3 3 2 20 0 S Sy ys st te em m O Ov...

Page 182: ...164 Eaton Power Xpert 9395P 1200 Installation and Operation Manual 164000500 Rev 11 Figure 118 System Overview Screen UPS Operating Instructions...

Page 183: ...l panel display becoming active indicating logic power 8 Press the LOCK icon on the main screen The Sign In screen is displayed Use operator password to log in factory default password is 0101 9 On th...

Page 184: ...nction que pour mettre la charge critique hors tension NOTE The following instructions are for the Eaton supplied REPO switch If a customer supplied REPO switch is used it may not activate in the same...

Page 185: ...ompts to get to the proper screen The operator cannot inadvertently cause a system dump or disconnect unless they override a warning pop up Value or information screens DO NOT affect system operation...

Page 186: ...akes approximately one minute for the UPS to achieve Online mode The Online status indicator is illuminated The UPS status indicates ONLINE on the header section of the screen The UPM status indicates...

Page 187: ...eaker CB1 6 Close the door and secure the latch 7 Observe the UPS control panel becoming active indicating logic power 8 Press the CONTROLS pushbutton on the main menu bar The System Status screen is...

Page 188: ...UTDOWN The power module is turned off The remaining UPMs continue to supply the critical load Logic power remains on 7 7 5 5 5 5 S Siin ng glle e U UP PM M R Re es st ta ar rt t To restart a single UP...

Page 189: ...he UPS being shut down The remaining UPSs will remain online supplying power to the critical load 7 Perform the LOAD OFF procedure in paragraph 7 5 11 Using the UPS LOAD OFF Pushbutton or Command or p...

Page 190: ...screen is displayed 9 On the UPM 1 Control Command screen select UPM OFF 10 Press the SELECT pushbutton on the UPM 1 Command menu bar The UPM status indicates SHUTDOWN The input output and battery co...

Page 191: ...tton on the System Status menu bar The UPS Control Command screen is displayed 14 On the UPS Control Command screen select GO TO ONLINE 15 Press the SELECT pushbutton on the UPS Command menu bar NOTE...

Page 192: ...en is displayed 4 On the Charger Control Command screen select CHARGER OFF 5 Press the SELECT pushbutton on the Charger Command menu bar 7 7 5 5 1 11 1 U Us siin ng g t th he e U UP PS S L LO OA AD D...

Page 193: ...he CONTROLS pushbutton on the System Status menu bar The UPS or Bypass Control Command screen is displayed 4 On the Control Command screen select LOAD OFF 5 Press the SELECT pushbutton on the Command...

Page 194: ...fer to the operating instructions provided with the switch To use the REPO pushbutton switch 1 Firmly push the red pushbutton until it locks into place The switch latches into the activated state see...

Page 195: ...t of an additional network drop Modbus Card provides direct integration of UPS information meters and status to a Building Management System BMS using the Modbus RTU protocol Relay Interface Card AS 4...

Page 196: ...PowerXpert Gateway UPS card PredictPulse uses standard Eaton connectivity hardware requiring no special software devices only need to be connected to a network Ability to give an unlimited number of...

Page 197: ...er single UPS configuration to the most sophisticated high availability environments The software s mass configuration capabilities make installation and maintenance easy which minimizes the effort re...

Page 198: ...ation of the UPS system from virtually any location within the facility up to 150m 500 ft from the UPS The RMP II contains backlit status indicators and a local horn The RMP II can be flush mounted or...

Page 199: ...ans that the UPS is not energized The load is not protected in Bypass mode and a horn sounds after 30 seconds UPS ALARM The UPS system is issuing an alarm Conditions that affect the current UPS mode a...

Page 200: ...connectors labeled J1 through J4 Figure 122 Relay Interface Module II The RIM II can provide the status and alarm signals shown in Table 39 Table 39 Customer Interface Connectors Status J1 through J4...

Page 201: ...e flush mounted or surface mounted on a desktop or secured to a wall Figure 123 shows the SCM II Figure 123 Supervisory Contact Module II The SCM II provides signals for the indications shown in Table...

Page 202: ...184 Eaton Power Xpert 9395P 1200 Installation and Operation Manual 164000500 Rev 11 Communication...

Page 203: ...e any assumptions about the electrical state of any cabinet in the UPS system AVERTISSEMENT L installation et l entretien ne doivent tre effectu s que par du personnel qualifi PR SENCE DE TENSIONS MOR...

Page 204: ...onsiderations and Chapter 10 Product Specifications 4 Ensure the UPS is in Online mode Online status indicator is illuminated If an alarm lamp is illuminated or the Online status indicator is not illu...

Page 205: ...ads on the cabinet mounted studs and remove the filters from the cabinet e Push the washed or new foam filters over the screw heads on the cabinet mounted studs until seated against the cabinet f Rein...

Page 206: ...cement filter To remove the filter a Remove one top screw and two bottom screws securing the FI UPM front panel refer to the Eaton Power Xpert 9395P UPS Field Installed UPM Mechanical Installation Man...

Page 207: ...ents wiring and connections exhibit evidence of overheating Particular attention should be given to bolted connections Maintenance procedures should specify that the bolted connections be retorqued to...

Page 208: ...from high short circuit current or fire Observe proper precautions AVERTISSEMENT Une batterie peut pr senter un risque de choc lectrique de brulure ou d incendie Suivre les pr cautions qui s imposent...

Page 209: ...re r gional de r cup ration r utilisation ou d limination des d chets dangereux 9 9 5 5 M Ma aiin nt te en na an nc ce e T Tr ra aiin niin ng g A basic training course available from Eaton Corporation...

Page 210: ...192 Eaton Power Xpert 9395P 1200 Installation and Operation Manual 164000500 Rev 11 UPS Maintenance...

Page 211: ...00 four UPM 900 kVA 900 kW 50 60 Hz Eaton 9395P 1200 825 three UPM 825 kVA 825 kW 50 60 Hz Eaton 9395P 1200 750 three UPM 750 kVA 750 kW 50 60 Hz Eaton 9395P 1200 675 three UPM 675 kVA 675 kW 50 60 Hz...

Page 212: ...ee Table 8 or Table 9 for 480V three UPM models See Table 10 or Table 11 for 415V three four UPM models See Table 12 or Table 13 for 400V three four UPM models See Table 14 or Table 15 for 380V three...

Page 213: ...at 40 C without derating Storage Temperature 25 to 60 C excluding batteries prolonged storage above 40 C causes rapid battery self discharge Relative Humidity Operating and Storage 5 to 95 maximum non...

Page 214: ...16400050011 164000500 11...

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