Eaton Power Xpert 9395 550 Installation And Operation Manual Download

Page: 1 / 221

p/n: 164201716

Revision 13

225–550 kVA
Installation and Operation Manual

Power Xpert

™

9395 550/275 UPS

Summary of Contents for Power Xpert 9395 550

Page 1: ...p n 164201716 Revision 13 225 550 kVA Installation and Operation Manual Power Xpert 9395 550 275 UPS...

Page 2: ...express written approval of Eaton IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UP...

Page 3: ...m a host of threats including power outages surges lighting strikes and enable you to monitor and control your power infrastructure We trust that your Eaton 9395 Uninterruptible Power Supply system wi...

Page 4: ...e license to use the Firmware in conjunction with the operation of the product to which the Firmware pertains or other products as described by Eaton in the Documentation Licensee does not acquire any...

Page 5: ...CT IS AT LICENSEE S SOLE RISK 5 0 GENERAL PROVISIONS 5 1 Update Policy Eaton may from time to time but has no obligation to create Updates of the Firmware or components thereof 5 2 Limitation on Liabi...

Page 6: ...nctions Programs Pages Programs aspx or to any national of any such country wherever located who intends to transmit or transport the Firmware back to such country ii to any end user who Licensee know...

Page 7: ...nfidential aspects of the Firmware shall not be disclosed to third parties without the prior written consent of Eaton Accordingly Eaton will be entitled to preliminary and permanent injunctive and oth...

Page 8: ......

Page 9: ...Energy Saver System and High Alert Modes 5 1 2 11 Harmonic Reduction System HRS 6 1 2 12 Variable Module Management System and High Alert Modes 6 1 2 13 Monitoring and Communication 6 1 3 Battery Sys...

Page 10: ...ories and Distributed Bypass Control Wiring 69 4 10 Initial Startup 69 4 11 Completing the Installation Checklist 69 5 5 I In ns st ta alllliin ng g O Op pt tiio on ns s a an nd d A Ac cc ce es ss so...

Page 11: ...Module Management System Mode from the UPS Command Menu 127 7 3 6 Disable Variable Module Management System Mode from the UPS Command Menu 127 7 3 7 Start Variable Module Management System High Alert...

Page 12: ...m Mode from the Bypass Command Menu 145 7 4 13 Disable Variable Module Management System Mode from the Bypass Command Menu 145 7 4 14 Start Variable Module Management System High Alert Mode from the B...

Page 13: ...ervice 186 8 2 1 eNotify Service Features 186 8 2 2 Installing eNotify Service 186 8 3 Power Management Software 186 8 4 Building Alarm Monitoring 187 8 5 General Purpose Relay Contact 187 8 6 Remote...

Page 14: ...xiv Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716 Rev 13 10 2 3 UPS Environmental 198 Table of Contents...

Page 15: ...1 Figure 18 UPS Power Terminal Locations Separate Rectifier Feed 52 Figure 19 UPS Power Terminal Detail AA Separate Rectifier Feed 53 Figure 20 UPM Rectifier Input Power Terminal Block Detail 53 Figur...

Page 16: ...d UPM Separate Rectifier Feed Separate Battery Dual Feed Configuration 101 Figure 56 Simplified Dual Feed UPS with Maintenance Bypass Panel 102 Figure 57 Path of Current through the UPSs in Online Mod...

Page 17: ...95 Module Controls Screen 176 Figure 96 Module Control Detail Screen 176 Figure 97 Online Mode Metering Method Option Screen 177 Figure 98 Bypass Mode Metering Method Option Screen 177 Figure 99 Sett...

Page 18: ...xviii Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716 Rev 13 List of Figures...

Page 19: ...ring Terminal Hardware 32 Table 13 Recommended Installation Parts and Tools Not Supplied by Eaton 32 Table 14 Separate Rectifier Input UPM Power Cable Terminations for the Power Xpert 9395 550 275 32...

Page 20: ...Xpert 9395 UPS Installation and Operation Manual 164201716 Rev 13 Table 37 RMP II Status Indicators 188 Table 38 Customer Interface Connectors 189 Table 39 SCM II Status Indicators and Connections 190...

Page 21: ...nts Error Report Questions Describe Feedback Suggestions Name E mail Please complete the form and submit it to Eaton Technical Publications by clicking on the following link Document numbers can be fo...

Page 22: ...ng with a building s electrical system the UPS system supplies clean consistent power that sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power int...

Page 23: ...2 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716 Rev 13 Figure 1 Power Xpert 9395 550 275 UPS Cabinet Older LCD Pushbutton Control Panel Introduction...

Page 24: ...r additional information 1 1 1 1 3 3 C Cu us st to om me er r I In nt te er rf fa ac ce e Building Alarm Monitoring Up to five inputs in the UPS are available to connect the facility s alarm system co...

Page 25: ...nstallation Manual for specifics on battery cabinet usage with the PowerXpert 9395 1 1 2 2 2 2 F Fiie elld d I In ns st ta alllle ed d U UP PM M A Field Installed UPM FI UPM provides N 1 redundancy fo...

Page 26: ...paround bypass breaker and the backfeed protection contactor This configuration is primarily used in multiple UPS parallel systems that do not need a bypass for each UPS and use a separate System Bypa...

Page 27: ...exclusive The Variable Module Management System VMMS mode maintains UPM redundancy and achieves higher efficiencies by intelligently controlling the UPMs load level The efficiency rating for each UPM...

Page 28: ...del 1085 and 1085HR Installation Manual for specifics on battery cabinet usage with the PowerXpert 9395 A supplemental 48 Vdc shunt trip signal for the battery disconnect device is provided by the UPS...

Page 29: ...F ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important o...

Page 30: ...including dimension and pallet removal drawings Visit www eaton com powerquality or contact an Eaton service representative for information on how to obtain copies of these manuals 1 1 8 8 G Ge et tt...

Page 31: ...10 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716 Rev 13 Introduction...

Page 32: ...its own energy source batteries The output terminals may carry live voltage even when the UPS is disconnected from an AC source To reduce the risk of fire or electric shock install this UPS in a temp...

Page 33: ...g airflow and to protect personnel from dangerous voltages inside the unit Do not install or operate the UPS system close to gas or electric heat sources The operating environment should be maintained...

Page 34: ...es courts circuits de haute intensit Prendre les pr cautions n cessaires Pour le replacement utiliser le m me nombre et mod le des batteries Une mise au rebut r glementaire des batteries est obligatoi...

Page 35: ...14 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716 Rev 13 Safety Warnings...

Page 36: ...Site and Chapter 4 UPS System Installation to create a logical plan for installing the system 3 3 2 2 P Pr re ep pa ar riin ng g t th he e S Siit te e For the UPS system to operate at peak efficiency...

Page 37: ...of microclimates which are persistent variations of temperature and or RH within a single room for example one side of the room is always cooler than the other side no matter what the actual temperat...

Page 38: ...tlets are in the top Allow clearance in front of and above each cabinet for proper air circulation The clearances required around the UPS cabinet are shown in Table 3 Dimensions are in millimeters inc...

Page 39: ...400 43 10943 Approximately 826 liter sec 1750 CFM 480 480 44 11054 Power Xpert 9395 550 275 275 kVA 400 400 53 13375 480 480 54 13510 Power Xpert 9395 550 450 450 kVA 400 400 87 21886 Approximately 16...

Page 40: ...igure 4 UPS Cabinet Dimensions Right Side View 871 7 34 3 830 32 7 40 1 6 Dimensions are in millimeters inches Figure 5 UPS Cabinet Dimensions Top View Front 633 24 9 758 8 20 475 4 18 7 376 14 8 30 1...

Page 41: ...Front 613 24 1 40 1 6 36 1 4 356 14 Dimensions are in millimeters inches Figure 7 UPS Cabinet Dimensions Bottom View with Mounting Brackets Front 38 1 5 1330 52 4 12 7 0 5 X 15 8 0 62 Slot 6X 69 2 7 8...

Page 42: ...3 8 52 5 830 32 7 CG 412 16 856 33 7 956 37 6 CG Dimensions are in millimeters inches Figure 9 Remote EPO Switch Dimensions Dimensions are in millimeters inches 115 8 4 56 114 3 4 50 0 87 0 22 88 9 3...

Page 43: ...r four wires The rectifier feed into this equipment uses three wires The phases must be symmetrical about ground from a Wye source for proper equipment operation If the load requires a neutral a bypas...

Page 44: ...s listed in the following tables are specified for 550 kVA If the power rating listed on the nameplate of the installed UPS is not found in the following tables wire the UPS using the fully rated spec...

Page 45: ...uctor Size Number per Phase AWG or kcmil each 350 3 350 3 350 3 350 3 350 3 AC Input to UPS Bypass Five Wire Full Load Current 3 Phases 1 Neutral 1 Ground B Amps 271 331 541 601 662 Minimum Conductor...

Page 46: ...ve Negative and Ground conductor There must be an equal number of positive and negative conductors in a single conduit Only one ground conductor is required in each conduit Raceway applications Positi...

Page 47: ...ize Number per Phase AWG or kcmil each 350 3 350 3 350 3 350 3 350 3 AC Input to UPS Bypass Five Wire Full Load Current 3 Phases 1 Neutral 1 Ground B Amps 325 397 650 722 794 Minimum Conductor Size Nu...

Page 48: ...ve Negative and Ground conductor There must be an equal number of positive and negative conductors in a single conduit Only one ground conductor is required in each conduit Raceway applications Positi...

Page 49: ...ductor Size Number per Phase AWG or kcmil each 350 3 350 3 350 3 350 3 350 3 AC Input to UPS Bypass Five Wire Full Load Current 3 Phases 1 Neutral 1 Ground B Amps 271 331 541 601 662 Minimum Conductor...

Page 50: ...er it is important to evaluate whether the critical load will function properly as its neutral reference is rapidly 50 ms switched Note also that if the UPS load is on bypass an ATS switchover with in...

Page 51: ...letters B C and D map to Figure 55 NOTE Because of the future upgradability to a fully rated 550 kVA UPS with the addition of the FI UPM the UPS wiring is specified for 550 kVA Positive and negative b...

Page 52: ...ed by Eaton Corporation For a UPS with separate rectifier input terminals for the UPMs E1 through E3 are pressure terminations UL and CSA rated at 90 C See Table 14 for power cable terminations Figure...

Page 53: ...104 Rectifier Input Bypass Input Battery Input and Output 180500036 120 Conical Washer M10 23 Ground and Neutral 180500037 100 Conical Washer M12 52 Rectifier Input Bypass Input Battery Input and Out...

Page 54: ...be run in the same conduit Neutral and ground must be run in the same conduit as the phase conductors Conduit is sized to accommodate one neutral conductor the same size as the phase conductor and one...

Page 55: ...ype of battery installation and requirements from NEC Table 4 Electrical Metallic Tubing EMT NOTE Because of the future upgradability to a fully rated 550 kVA UPS with the addition of the FI UPM the U...

Page 56: ...ed Bypass Output and MOB Circuit Breaker Ratings UPS Model Input Rating Load Rating 400V 480V Power Xpert 9395 550 275 80 Rated 1000A 1000A 100 Rated 800A 700A NOTE Because of the future upgradability...

Page 57: ...600V The wire should be rated at 600V 1A minimum and 12 AWG maximum Use Class 2 wiring methods as defined by the NEC for interface wiring up to 30V The wire should be rated at 24V 1A minimum Use shiel...

Page 58: ...of a Distributed Bypass System when in Bypass or ESS mode the line frequency impedance of all conduction paths must be equal when assessed from the point where the Bypass Power Source connects to the...

Page 59: ...edance ground sources When selecting the most appropriate grounding scheme for your application consider items such as Ground fault detector settings Site specific specifications and requirements Loca...

Page 60: ...to handle the weight of the cabinet see UPS Cabinet Maximum Weights for cabinet weight 2 Use a forklift or pallet jack to move the packaged cabinet to the installation site or as close as possible bef...

Page 61: ...E While waiting for installation protect the unpacked cabinet from moisture dust and other harmful contaminants Failure to store and protect the UPS properly may void your warranty Figure 10 Power Xpe...

Page 62: ...and unloading instructions are not closely followed the cabinets may tip and cause serious injury Do not tilt cabinets more than 10 from vertical Lift the cabinets only with a forklift or damage may o...

Page 63: ...for later use 4 Using a forklift see the caution statement at the beginning of this procedure raise the UPS cabinet section until the cabinet bottom clears the pallet by approximately 3 mm 1 8 5 Pull...

Page 64: ...tallation and Operation Manual 164201716 Rev 13 43 Figure 11 Removing the Left Side Shipping Bracket Shipping Bracket Bolts Shipping Bracket Bolts Pallet Left Side Shipping Bracket UPM Removable Front...

Page 65: ...ation and Operation Manual 164201716 Rev 13 Figure 12 Removing the Right Side Shipping Bracket Shipping Bracket Bolts Shipping Bracket Bolts Pallet Right Side Shipping Bracket Removable Left Front Pan...

Page 66: ...M needing service decreasing critical load protection With dual auxiliary MOBs one UPM can be bypassed while the remaining UPMs support the load as long as the remaining UPMs have the capacity to do s...

Page 67: ...2 External Power Wiring Installation and 4 6 3 Battery Power Wiring require connecting input output and battery power wiring using 2 hole barrel lugs See Figure 13 for the hardware sequence when insta...

Page 68: ...ces that feed the separate rectifier inputs must be derived from a common ground point 6 Connect phase A B and C rectifier input power wiring from the utility source to each UPM rectifier input termin...

Page 69: ...proper operation the following must be true 1A 1B 2A 2B 3A 3B 4A 4B NOTE Any difference in wire length will result in decreased capacity of the UPS system while on bypass For example a 10 difference...

Page 70: ...to drill or punch conduit holes TOP VIEW Interface Entry Conduit Landings for TB1 through TB3 Wiring and X Slot Connections Remove panels to drill or punch conduit holes Ventilation Grill Debris Shie...

Page 71: ...C Input from Battery E4 E5 DC Input from Battery E12 Neutral AC Input to UPS Rectifier A B C AC Output to Critical Load A B C AC Input to UPS Bypass A B C See Figure UPS Power Terminal Detail AA Commo...

Page 72: ...Rectifier Feed Ground Terminals AC Output to Critical Load Phase C E8 Phase A E6 Phase B E7 E12 Neutral AC Input to UPS Rectifier Phase A E1 Phase C E3 Phase B E2 Phase C E11 Phase A E9 E10 AC Input t...

Page 73: ...Input from Battery E4 E5 DC Input from Battery E12 Neutral AC Input to UPM Rectifiers A B C AC Output to Critical Load A B C AC Input to UPS Bypass A B C ISBM UPM 1 See Figure UPS Power Terminal Deta...

Page 74: ...7 E12 Neutral UPM Rectifier Input Terminal Block E11 E10 AC Input to UPS Bypass Ground terminal bus can be relocated below Alternate Ground Terminal Bus Location See Figure UPM Rectifier Input Power T...

Page 75: ...s 3 Proceed to Step 5 4 Route and connect the battery cables between the UPS and battery system or battery disconnect See Figure 15 and Figure 16 for UPS wiring access information and terminal locatio...

Page 76: ...n Power Xpert 9395 UPS Installation and Operation Manual 164201716 Rev 13 55 Figure 21 UPS Power Terminal Detail BB Common Battery DC Input from Battery E4 E5 DC Input from Battery UPS System Installa...

Page 77: ...the TB1 TB1 Battery TB2 and TB3 interface connections 4 4 7 7 1 1 T TB B1 1 T TB B2 2 a an nd d T TB B3 3 C Co on nn ne ec ct tiio on ns s O Ot th he er r t th ha an n T TB B1 1 B Ba at tt te er ry y...

Page 78: ...of the X Slot communication bay see Figure 23 8 Remove the UPS cabinet top interface entry conduit landing plates to drill or punch holes see Figure 15 9 Reinstall the interface entry plates and inst...

Page 79: ...e 23 Interface Terminal Locations X Slot Communication Bays TB3 TB1 and TB2 See Figure Interface Terminal Detail for detail See Figure Terminal Blocks TB1 TB2 and TB3 Connector Assignments for termina...

Page 80: ...al TB2 Name Description 1 Pull Chain Output Backup control for parallel operation 2 Pull Chain Common 3 Alarm Relay NC Output General purpose normally closed NC relay contact 4 Alarm Relay Common 5 Al...

Page 81: ...Building Alarm 4 Return 9 Building Alarm 5 Default Maintenance Bypass Input Programmable UPS alarm activated by a remote dry contact closure Default function set for maintenance bypass 10 Building Al...

Page 82: ...m Relay NC Alarm Relay Common Alarm Relay NO Alarm Relay Common NOTE Alarm relay contacts have a maximum current rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc NOTE Alarm relay normal...

Page 83: ...h either normally open or normally closed contacts All control wiring and relay and switch contacts are customer supplied NOTE The building alarms can be programmed to display the alarm functional nam...

Page 84: ...d Figure 23 through Figure 28 NOTE When installing shunt trip and battery aux interface wiring to the UPS interface terminals conduit must be installed between the UPS and battery system 9 Remove the...

Page 85: ...or Disconnect ST 48 Vdc Battery Aux Battery Aux Return 5 6 7 8 NOTE Battery aux and DC shunt trip wiring should be a minimum of 18 AWG 48 Vdc Battery Shunt Trip 48 Vdc Battery Shunt Trip 4 4 7 7 3 3 X...

Page 86: ...propriate X Slot cards See Figure 23 and Figure 29 for X Slot communication bay locations 6 Close the front door and secure the latch 7 Refer to the manual supplied with the X Slot card for operator i...

Page 87: ...cordance with NEC Article 725 Class 2 requirements To Install a REPO switch 1 Verify the UPS system is turned off and all power sources are removed See Chapter 7 UPS Operating Instructions for shutdow...

Page 88: ...1 and Figure 23 through Figure 26 12 Route and connect the wiring as shown in Table 22 and Figure 31 13 If the normally closed REPO TB1 connection in the UPS is not used connect a jumper wire between...

Page 89: ...9 If removed reinstall the safety shield panel removed in Step 7 Secure with the retained hardware 20 If removed reinstall the left front panel removed in Step 5 and secure with the retained hardware...

Page 90: ...contract for the UPS Contact an Eaton service representative in advance usually a two week notice is required to reserve a preferred startup date 4 4 1 11 1 C Co om mp plle et tiin ng g t th he e I I...

Page 91: ...rrectly o The area around the installed UPS system is clean and dust free It is recommended that the UPS be installed on a level floor suitable for computer or electronic equipment o Adequate workspac...

Page 92: ...e cabinet or distribution panel o All power cables are properly sized and terminated o A ground conductor is properly installed o Controller Area Network CAN wiring between the UPS cabinets is properl...

Page 93: ...____________________ _________________________________________________________________________ _________________________________________________________________________ _______________________________...

Page 94: ...ower wiring should be a minimum of 22 AWG and a maximum of 14 AWG The wire should be rated for 1A minimum Use only 75 C copper wire 120 Vac for the RMP II RIM II or SCM II should be provided from the...

Page 95: ...ing interface wiring through the left interface entry conduit landing proceed to Step 4 otherwise proceed to Step 6 4 Remove one top screw and two bottom screws securing the UPS left front panel see F...

Page 96: ...Sync CAN Bridge Card Interface Connections J3 Terminal Name Description 1 Alarm Programmable UPS alarm Activated by a remote dry contact closure 2 Alarm Return 3 Alarm Relay NC Normally closed contac...

Page 97: ...ry plates and install the conduit 6 To locate the appropriate terminals and review the wiring and termination requirements see paragraph 3 2 5 UPS System Interface Wiring Preparation Table 21 and Figu...

Page 98: ...bypass wiring purposes and is not a floor layout plan UPSs can be placed in any physical order Figure 37 Distributed Bypass System UPS CAN Wiring without MOBs Shielded Twisted Pair Shielded Twisted P...

Page 99: ...3 10 Shield J3 10 Shield Figure 38 Distributed Bypass Pull Chain Wiring without MOBs 1 2 3 4 5 7 8 6 9 10 UPS 1 Twisted Pair Twisted Pair Twisted Pair Twisted Pair Twisted Pair Twisted Pair 1 2 3 4 5...

Page 100: ...ll Chain Wiring Terminations From UPS 1 To UPS 2 To UPS 3 If Installed To UPS 4 If Installed TB2 1 Pull Chain TB2 1 Pull Chain TB2 1 Pull Chain TB2 1 Pull Chain TB2 2 Pull Chain Common TB2 2 Pull Chai...

Page 101: ...E Always confirm contact operation prior to wiring 1 2 3 4 5 6 7 8 9 10 2 S P U 1 S P U 2 B T 2 B T 2 B T TB2 1 B T 1 B T 1 B T UPS 3 If Installed UPS 4 If Installed 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7...

Page 102: ...ain Common UPS 4 CAN Bridge Card J3 1 Alarm MOB 4 Aux 1 NC MOB Open Alarm UPS 4 CAN Bridge Card J3 2 Alarm Return MOB 4 Aux 1 Com UPS 4 TB2 1 Pull Chain MOB 4 Aux 2 NO Pull Chain MOB 1 Aux 2 Com MOB 2...

Page 103: ...y planners or the customer 8 Install 120 Vac power wiring from the critical bus to the RMP II See Figure 40 Figure 41 and Table 27 for the terminal location and wiring information 9 Close the front do...

Page 104: ...3 To check the operation of the RMP II ensure that the UPS is supplying the load via inverter or bypass If the indicators on the RMP II show the appropriate status then it is operating correctly If th...

Page 105: ...rware Hot Sync CAN Bridge Card terminal location and wiring information and Figure 40 Figure 41 and Table 27 for the RIM II terminal location and wiring information NOTE 120 Vac for the RIM II should...

Page 106: ...up pe er rv viis so or ry y C Co on nt ta ac ct t M Mo od du ulle e I II I To install SCM II wiring 1 Verify the UPS system is turned off and all power sources are removed See Chapter 7 UPS Operating...

Page 107: ...120 Vac Power Terminal TB2 Customer Supervisory Contact Interface NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer Contact an Eat...

Page 108: ...Imminent NOTE Supervisory contacts are rated at 2 0A at 28 Vdc or 120 Vac and 0 15A at 115 Vdc NOTE Supervisory contacts require an external power supply Internal 24 Vdc is not capable of supplying c...

Page 109: ...mote Monitor Panel II Dimensions Flush Mount using 10 Pan Head Screws Mount with vent holes facing up Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Knockouts Provi...

Page 110: ...ay Interface Module II Dimensions Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Flush Mount using 10 Pan Head Screws Mount with...

Page 111: ...visory Contact Module II Dimensions Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Flush Mount using 10 Pan Head Screws Mount wi...

Page 112: ...n Contactor K5 Power Module Inverter Rectifier Digital Metering Static Switch AC Output to Critical Load UPS Cabinet Battery Contactor K2 Battery Cabinet or Battery String Input Breaker CB1 optional N...

Page 113: ...em VMMS mode the UPS operates as a traditional double conversion UPS but selectively shifts the load to fewer UPMs to increase the efficiency of the UPS In Bypass mode the critical load is directly su...

Page 114: ...ion When utility power returns the UPS returns to Online mode If the UPS becomes overloaded or unavailable the UPS switches to Bypass mode The UPS automatically returns to Online mode when the overloa...

Page 115: ...y level the system forward transfers to Battery mode and then to Normal mode with the inverter assuming the load This transfer takes place within two milliseconds to ensure loads being fed by the syst...

Page 116: ...put static switch and K5 are not present In Bypass mode the output of the system is provided with three phase AC power directly from the system input While in this mode the output of the system is not...

Page 117: ...nergized De Energized Closed Open Breakers Contactors K2 Input Breaker CB1 Bypass Input Rectifier Input Output NOTE On a UPS configured as an IOM the bypass input static switch and K5 are not present...

Page 118: ...lified internal structure of the UPS battery supply and basic maintenance bypass Oneline Drawing UPS Model Voltage System Type Input Output Figure 52 9395 550 225 9395 550 275 400 480 400 480 Single R...

Page 119: ...t Breaker CB1 optional X Slot Interface E1 E2 E3 E6 E7 E8 E12 48V Battery Shunt Trip UPS CABINET Backfeed Contactor K5 AC Output to Critical Load E9 E10 E11 E12 Static Switch AC Input to UPS Rectifier...

Page 120: ...C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Service Connector Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contacto...

Page 121: ...Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 4 Battery Breaker BATTERY CABINET or BATTERY STRING E4 E5 Battery Converter Inverter Output Cont...

Page 122: ...EPO Building Alarms Alarm Relays FI UPM CABINET Battery Breaker C D AC Output to Critical Load C BATTERY SYSTEM Not supplied with the UPS BATTERY SYSTEM Not supplied with the UPS E6 E7 E8 E12 Backfee...

Page 123: ...e bypass a minimum of two separate feeds with upstream feeder breakers or a single feed with two upstream feeder breakers must be provided one for the UPS or rectifier input breaker RIB ifi nstalled a...

Page 124: ...system where two UPMs are paralleled together and the load is less than the supporting capability of one of the UPMs The system is paralleled for capacity 2 0 if both UPMs in a system are required to...

Page 125: ...during each mode of operation 6 6 4 4 2 2 O On nlliin ne e M Mo od de e D Diis st tr riib bu ut te ed d B By yp pa as ss s In Online mode utility AC power is supplied to the UPSs Each UPS then conditi...

Page 126: ...eration The distributed bypass system automatically switches to Bypass mode if it detects a UPS system overload or load fault If one UPS becomes unavailable the distributed bypass system dynamically u...

Page 127: ...to Online mode up to three times within a 10 minute period After three transfer attempts or an overload the system locks the critical load to the bypass source and requires operator intervention to t...

Page 128: ...l the input power to the rectifier is again within the specified voltage or frequency acceptance windows If the input power fails to return or is not within the acceptance windows required for normal...

Page 129: ...m m O On ne elliin ne e C Co on nf fiig gu ur ra at tiio on ns s The distributed bypass system oneline drawings in this section show the simplified internal structure of the UPS battery supply and bas...

Page 130: ...use Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 2 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 E12 D A AC Input to UPS Rectifier B AC Input to Bypass C DC...

Page 131: ...t supplied with the UPS C E9 E10 E11 E12 D Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 3 A B E4 E5 BA...

Page 132: ...1 K2 Fuse Fuse Fuse E6 E7 E8 E12 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 3 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 E12 D Battery Breaker Battery Converter Inverter K3 F...

Page 133: ...112 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716 Rev 13 Understanding UPS Operation...

Page 134: ...nary startup verifies all electrical interconnections to ensure the installation was successful and the system operates properly NOTE 2 Read this section of the manual and have thorough knowledge of U...

Page 135: ...Co on nt tr ro oll P Pa an ne ell The following paragraphs describe the UPS control panel including controls and indicators and how to monitor UPS operation The control panel see Figure 64 is located...

Page 136: ...em m E Ev ve en nt ts s When the UPS system is running in Online mode it continually monitors itself and the incoming utility power In Battery or Bypass modes the UPS may issue alarms to let you know...

Page 137: ...e horn To silence the horn press any control panel pushbutton once Shown is a typical alarm message For more information about alarms and notices see paragraph 7 2 2 System Events B The information ar...

Page 138: ...of the UPS cabinet and a real time graphical representation of the operating status of the system TIME 11 35 43 DATE 12 11 2008 CONTROL S LOAD OFF METERS EVENTS SETUP OUTPUT BATT UPS INPUT STSW BYPAS...

Page 139: ...irst scroll upward to view older event listings To scroll through the events press the up or down arrow pushbutton on the menu bar To return to the User History screen press the USER pushbutton on the...

Page 140: ...arrow pushbutton on the menu bar To return to the System Setup screen press the ESC pushbutton Identification The Unit Type screen provides the model CTO and serial numbers of the UPS unit Select UNIT...

Page 141: ...sets the number of UPMs to remain active to maintain redundancy Select VMMS UPM REDUNDANCY from the Module Management System Setup screen to display the VMMS UPM Redundancy screen Use the up or down...

Page 142: ...be changed Use the up or down arrow pushbutton to make the change When finished making changes use the left or right arrow pushbutton to highlight SAVE and the up or down arrow pushbutton to select YE...

Page 143: ...on nt tr ro olls s Press the CONTROLS pushbutton on the main menu bar to display the System Status screen Online operation transfer to bypass charger control UPM startup and shutdown and LOAD OFF comm...

Page 144: ...ff Online Charging Table 33 Command Menu Operation Function Subfunction Operation UPS Control Commands Use the up or down arrow pushbutton to highlight the command function desired then press the SELE...

Page 145: ...down arrow pushbutton to highlight the command function desired then press the SELECT pushbutton to execute the command Charger On Turns the battery charger on Charger Off Turns the battery charger of...

Page 146: ...atus indicator on the UPS control panel indicates the UPS is in Bypass mode If Auto Bypass is not enabled the UPS output remains off until the UPS transfers to Online mode 16 Verify the following mess...

Page 147: ...ess the CONTROLS pushbutton on the System Status menu bar The UPS Control Command screen is displayed 4 On the UPS Control Command screen select DISABLE ENERGY SAVER 5 Press the SELECT pushbutton on t...

Page 148: ...Online status indicator is illuminated The UPS status indicates ONLINE VMMS The UPM status indicates ONLINE 7 7 3 3 6 6 D Diis sa ab blle e V Va ar riia ab blle e M Mo od du ulle e M Ma an na ag ge e...

Page 149: ...p pa as ss s M Mo od de e If the inverter output of the UPS is not available and the critical load needs to be energized In Bypass mode the critical load is not protected from commercial power interru...

Page 150: ...s s C Co om mm ma an nd d M Me en nu u To disable Energy Saver System mode NOTE 1 The Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Eng...

Page 151: ...u bar The System Status screen is displayed 2 On the System Status screen select the BYPASS command 3 Press the CONTROLS pushbutton on the System Status menu bar The Bypass Control Command screen is d...

Page 152: ...START HIGH ALERT 5 Press the SELECT pushbutton on the Bypass Command menu bar If the UPS is online the UPS starts High Alert mode with the UPMs online supplying the critical load After one hour the U...

Page 153: ...DC STARTING CHARGER OFF INVERTER STARTING INVERTER SYNCING READY The UPM 1 rectifier and inverter turn on If UPM 4 FI UPM is installed and the Inherent Redundancy option is enabled a loss of redundan...

Page 154: ...creen is displayed 13 On the UPS Control Command screen select the UPM to start 14 Press the CONTROLS pushbutton on the UPS Control Command menu bar The UPM Control Command screen is displayed 15 Proc...

Page 155: ...battery breaker 2 Press the CONTROLS pushbutton on the main menu bar The System Status screen is displayed 3 On the System Status screen select the UPS command 4 Press the CONTROLS pushbutton on the S...

Page 156: ...4 Power is present inside the UPS cabinet 7 7 3 3 2 20 0 S Siin ng glle e U UP PM M S Sh hu ut td do ow wn n To shut down a single UPM 1 Press the CONTROLS pushbutton on the main menu bar The System...

Page 157: ...stem Status Command menu bar The UPM 1 Control Command screen is displayed 9 On the UPM Control Command screen select UPM ON 10 Press the SELECT pushbutton on the UPM Command menu bar 11 Verify the fo...

Page 158: ...d screen is displayed 4 On the Charger Control Command screen select CHARGER OFF 5 Press the SELECT pushbutton on the Charger Command menu bar 7 7 3 3 2 24 4 U Us siin ng g t th he e U UP PS S L LO OA...

Page 159: ...hen the LOAD OFF is selected in the following step You should use this feature only when you want to de energize the critical load 6 To shut down the UPS press LOAD OFF from the Load Off menu bar and...

Page 160: ...turned off immediately without asking for verification Do not attempt to restart the system after the REPO until the cause of the shutdown has been identified and cleared 2 To deactivate the REPO swit...

Page 161: ...he System Status menu bar The UPS Control Command screen is displayed 15 On the UPS Control Command screen select GO ONLINE 16 Press the SELECT pushbutton on the UPS Command menu bar If Auto Bypass is...

Page 162: ...er System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer NOTE 2 The Variable Module Management System and Energy Saver System modes are mutually ex...

Page 163: ...menu bar The System Status screen is displayed 2 On the System Status screen select the UPS command 3 Press the CONTROLS pushbutton on the System Status menu bar The UPS Control Command screen is dis...

Page 164: ...LERT 5 Press the SELECT pushbutton on the UPS Command menu bar The UPS starts High Alert mode with the UPMs online supplying the critical load After one hour the UPS transfers to Variable Module Manag...

Page 165: ...S pushbutton on the System Status menu bar The Bypass Control Command screen is displayed 4 On the Bypass Control Command screen select ENABLE ENERGY SAVER 5 Press the SELECT pushbutton on the Bypass...

Page 166: ...dule is on 7 7 4 4 1 12 2 E En na ab blle e V Va ar riia ab blle e M Mo od du ulle e M Ma an na ag ge em me en nt t S Sy ys st te em m M Mo od de e f fr ro om m t th he e B By yp pa as ss s C Co om mm...

Page 167: ...Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer NOTE 2 The Variable Module Management System and Energy Saver System modes are mutually exclus...

Page 168: ...n the UPM 1 Control Command screen select UPM ON 19 Press the SELECT pushbutton on the UPM 1 Command menu bar 20 Verify the following messages display sequentially on the UPM status line DC STARTING C...

Page 169: ...S pushbutton on the UPS Control Command menu bar The UPM Control Combmand screen is displayed 15 Proceed to Step 18 16 On the System Status screen select the UPM command 17 Press the CONTROLS pushbutt...

Page 170: ...On the System Status screen select the UPS command 4 Press the CONTROLS pushbutton on the System Status menu bar The UPS Control Command screen is displayed 5 On the UPS Control Command screen select...

Page 171: ...Siin ng glle e U UP PM M S Sh hu ut td do ow wn n To shut down a single UPM 1 Press the CONTROLS pushbutton on the main menu bar The System Status screen is displayed 2 If UPM 4 FI UPM is installed pr...

Page 172: ...lect UPM ON 10 Press the SELECT pushbutton on the UPM Command menu bar 11 Verify the following messages display sequentially on the UPM status line DC STARTING CHARGER OFF INVERTER STARTING INVERTER S...

Page 173: ...breaker is installed 9 Open the input and bypass feeder circuit breakers for the UPS being shut down The UPS is now completely shut down External Communications Failure alarm is active on remaining o...

Page 174: ...opened NOTE If the UPS contains an input breaker CB1 DO NOT open the breaker unless no input feeder breaker is installed 18 Open the input and bypass feeder circuit breakers for the UPS being shut do...

Page 175: ...proximately one minute for the UPS to achieve Online mode The Online status indicator is illuminated The UPS status indicates ONLINE The UPM status indicates ONLINE CHARGER ON 7 7 4 4 2 25 5 U UP PS S...

Page 176: ...UPS Load Off controls each UPS independently and does not shut down the whole distributed bypass system unless all UPSs have been transferred to bypass To immediately shut down the whole system use th...

Page 177: ...the shutdown press CANCEL When LOAD OFF is selected and held for three seconds the input output battery and bypass backfeed contactors open and the power module is turned off on the UPS 7 If another U...

Page 178: ...he REPO until the cause of the shutdown has been identified and cleared 2 To deactivate the REPO switch in preparation for restarting the UPS insert the supplied key and rotate clockwise until the red...

Page 179: ...Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716 Rev 13 Figure 70 UPS Color Touchscreen Control Panel Location Typical Color Touchscreen Control Panel ISBM UPS Operating Instruct...

Page 180: ...1 UPS Color Touchscreen Control Panel Typical 1 2 Symbols enlarged to show detail The color touchscreen control panel consists of A color liquid crystal touch screen display 1 A horizontal row of LED...

Page 181: ...n Battery mode Because Battery mode is a normal condition of the UPS the Normal indicator also remains illuminated Yellow Lit Steady The UPS is in Bypass mode The critical load is supported by the byp...

Page 182: ...active notices and load percent and battery run time for the UPS If the Eaton Environmental Monitoring Probe is installed the temperature and humidity sensed by the probe will also be displayed The sm...

Page 183: ...uest Screen A B C ENTER BUTTON Number indicates security level 0 4 Table 35 Security Levels and Functions Level Name Passcode Description 0 USER NONE USER 1 CONTROL 1111 USER CONTROL 2 CONFIGURATION 0...

Page 184: ...ss to various system performance control screens POWER MAPS Allows operator to observe system power flow LOGS Allows access to system information logs STATISTICS Allows access to see system specific o...

Page 185: ...Maps screen displays immediately after entering the access code The Power Maps screen shows a real time graphical representation of the operating status Figure 75 Main Menu and Power Maps Screen Onli...

Page 186: ...ing the AVERAGE EFFICIENCY button displays the system efficiency screen shown in Figure 77 Figure 77 Average Efficiency Screen from Home Screen Touching the CONSUMPTION button displays the screen show...

Page 187: ...ting status Touching any of the buttons on the right side of the screen takes the user directly to that information screen Figure 79 Bypass Screen See Output KVa Figure See Average Efficiency Figure S...

Page 188: ...in the OVERVIEW section of the screen are not active buttons but are status detail panels They show individual conditions of the UPS at that time The two items at the far right of the OVERVIEW sectio...

Page 189: ...u ut t M Me et te er rs s S Sc cr re ee en ns s Figure 82 shows the Input Meters screen This screen displays the individual phase and total power values of the system Figure 82 Input Meters Screen The...

Page 190: ...t 9395 UPS Installation and Operation Manual 164201716 Rev 13 169 The Output Meters Screen shown in Figure 84 displays values pertaining to the system output Figure 84 Output Meters Screen UPS Operati...

Page 191: ...creen This screen displays the individual values of the system in additional detail The Bypass Output and Battery meters screens display similar values relevant to their monitoring of the system Figur...

Page 192: ...Rev 13 171 7 7 6 6 1 10 0 B Ba at tt te er ry y M Me et te er rs s S Sc cr re ee en ns s Figure 87 shows the Battery Meters basic screen Figure 87 Battery Meters Screen Figure 88 shows the Battery Log...

Page 193: ...tallation and Operation Manual 164201716 Rev 13 Figure 89 shows the Battery Log Detail screen Figure 89 Battery Log Detail Figure 90 shows the Battery Log Summary screen Figure 90 Battery Log Summary...

Page 194: ...nd rate System Event Indicators The status indicators on the UPS control panel work with the event horn to let the operator know when the UPS is operating in any mode other than normal Only the ON ind...

Page 195: ...tion Manual 164201716 Rev 13 Figure 92 User Log Screen 1 2 Selecting an event opens the Event Detail screen shown in Figure 93 This screen details the specifics of the event for the user to see Figure...

Page 196: ...fer to bypass UPM start up and shutdown and LOAD OFF commands are controlled through this screen In addition the screen displays the current status of the UPS indicates whether the UPS is in Maintenan...

Page 197: ...les shown on the previous screen Figure 95 the user can observe full details of an individual module It also allows the user to move through various modules and modes while within this screen Figure 9...

Page 198: ...PS Installation and Operation Manual 164201716 Rev 13 177 Figure 97 Online Mode Metering Method Option Screen Figure 98 Bypass Mode Metering Method Option Screen Indicates an Event System on Bypass UP...

Page 199: ...talled firmware version etc Touching the CLEAN SCREEN button disables the screen for 30 seconds to allow the user to safely clean the screen without affecting operation Figure 99 Settings Screen 7 7 6...

Page 200: ...allows the operator to activate the various energy saving and power efficiency modes of the system The various Energy Advantage Architecture operations are described in the UPS Installation and Opera...

Page 201: ...180 Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716 Rev 13 The screen shown in Figure 103 shows the HRS metering values Figure 103 HRS Metering Screen UPS Operating Instructions...

Page 202: ...to start the High Alert mode timer Figure 104 High Alert Timer Screen 7 7 6 6 1 17 7 S St ta at tiis st tiic cs s B Ba as siic c S Sc cr re ee en n The screen shown in Figure 105 allows the operator t...

Page 203: ...m mp pa ar riis so on n S Sc cr re ee en n The screen shown in Figure 107 allows the operator to visually obtain EAA mode efficiency values Figure 107 ESS Comparison Screen 7 7 6 6 1 19 9 U UP PS S M...

Page 204: ...01716 Rev 13 183 Figure 108 UPS Module Map Screen 7 7 6 6 2 20 0 S Sy ys st te em m O Ov ve er rv viie ew w S Sc cr re ee en n The screen shown in Figure 109 displays values for all UPS and UPM parame...

Page 205: ...Sign In screen is displayed Use operator password to log in factory default password is 0101 9 On the System screen verify the UPS status is OK and the UPM status is OFFLINE 10 Close the battery break...

Page 206: ...of UPS information meters and status to a Building Management System BMS using the Modbus RTU protocol Relay Interface Card AS 400 has isolated dry contact Form C relay outputs for UPS status Utility...

Page 207: ...h the Power Xpert 9395 UPS documentation and on the Web at www eaton com enotify For the latest updates installation tips and information on connecting eNotify visit the eNotify Web page For installat...

Page 208: ...a ac ct t One general purpose relay contact is provided as a standard feature on the UPS The alarm contact is located inside the UPS on the customer interface terminal board You can use a normally clo...

Page 209: ...upplying the critical load Usually this means that the UPS is not energized The load is not protected in Bypass mode and a horn sounds after 30 seconds UPS ALARM The UPS system is issuing an alarm Con...

Page 210: ...onnectors labeled J1 through J4 Figure 112 Relay Interface Module II The RIM II can provide the status and alarm signals shown in Table 38 Table 38 Customer Interface Connectors Status J1 through J4 D...

Page 211: ...flush mounted or surface mounted on a desktop or secured to a wall Figure 113 shows the SCM II Figure 113 Supervisory Contact Module II The SCM II provides signals for the indications shown in Table...

Page 212: ...make any assumptions about the electrical state of any cabinet in the UPS system Because each battery string is an energy source in itself opening the battery circuit breaker does not de energize the...

Page 213: ...f an alarm lamp is illuminated or the Online status indicator is not illuminated contact an Eaton service representative 9 9 2 2 2 2 M MO ON NT TH HL LY Y M Ma aiin nt te en na an nc ce e Perform the...

Page 214: ...he ISBM left front panel removed in Step b and secure with the retained hardware 3 If the Field Installed UPM FI UPM is installed check the FI UPM air filter located behind the front panel and wash or...

Page 215: ...FI UPM front panel removed in Step c and secure with the retained hardware 4 Record maintenance results and any corrective actions in a suitable log Figure 115 FI UPM Air Filter Location FI UPM Air F...

Page 216: ...hazardous waste center for information on proper disposal of the used battery or UPS Do not dispose of the battery or batteries in a fire Batteries may explode Proper disposal of batteries is required...

Page 217: ...ra aiin niin ng g A basic training course available from Eaton Corporation gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective mai...

Page 218: ...0 450 kVA 50 60 Hz Power Xpert 9395 550 500 500 kVA 50 60 Hz Power Xpert 9395 550 550 550 kVA 50 60 Hz 1 10 0 2 2 S Sp pe ec ciif fiic ca at tiio on ns s The following sections detail the input output...

Page 219: ...Lagging Overload Capability 110 for 10 minutes 125 for 30 seconds 150 for 10 seconds NOTE The 110 overload capability in the above table is based on the kVA label rating of the UPS The 125 and 150 ov...

Page 220: ...Eaton Power Xpert 9395 UPS Installation and Operation Manual 164201716 Rev 13 199 Product Specifications...

Page 221: ...16420171613 164201716 13...

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