Eaton M-Max series Operating Instructions Manual Download

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Operating instructions

M-Max

Series

Adjustable Frequency Drive

04/10 MN04020001Z-EN

replaced 06/09 AWB8230-1603en

Summary of Contents for M-Max series

Page 1: ...Operating instructions M MaxTM Series Adjustable Frequency Drive 04 10 MN04020001Z EN replaced 06 09 AWB8230 1603en...

Page 2: ...se in German lan guage are translations of the original German manual 1st edition 2009 edition date 06 09 2nd edition 2010 edition date 04 10 2009 by Eaton Industries GmbH 53105 Bonn Production Thomas...

Page 3: ...estart Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed and with the housing closed Desktop or portable units...

Page 4: ...dstill of motor These measures include Other independent devices for monitoring safety related variables speed travel end positions etc Electrical or non electrical system wide measures electrical or...

Page 5: ...ranty 22 2 Engineering 23 Introduction 23 Electrical power network 24 Mains connection and configuration 24 Mains voltage and frequency 24 Voltage balance 24 Idle power compensation devices 25 Mains r...

Page 6: ...57 Brief Instructions 60 5 Error and Warning Messages 63 Introduction 63 Error messages 63 Acknowledge fault message Reset 63 Fault log FLT 63 Alarm messages 63 6 Parameters 67 Control unit 67 Displa...

Page 7: ...eries MMX34 150 Dimensions and frame size 151 MMX COM PC 153 PC interface module 153 MMX NET XA 154 Mounting frame for fieldbus connection 154 XMX NET CO A 155 XMX NET PD A XMX NET PS A 156 PROFIBUS D...

Page 8: ...04 10 MN04020001Z EN 4...

Page 9: ...al drawings Notes on the second MMX upgrade This second edition of the manual describes the extended func tionality of the MMX This applies to frequency inverters of the M MaxTM series from production...

Page 10: ...bout the possibility of major property damage and serious injuries or death h In order to make it easier to understand some of the figures included in this manual the housing of the frequency inverter...

Page 11: ...voltage of 480 V 10 60 Hz The permissible connection voltages for the M MaxTM series are listed in the Technical Specifications section in the appendix The rated operational data of the mains voltage...

Page 12: ...04 10 MN04020001Z EN 8...

Page 13: ...X NET XA c Fieldbus connection CANopen XMX NET CO A PROFIBUS DP with XMX NET PS A screw terminals PROFIBUS DP with XMX NET PD A Sub Dm connector DeviceNet XMX NET DN A d DEX LN mains reactor DEX LM3 m...

Page 14: ...packaging with adequate tools and inspect the contents immediately after receipt in order to ensure that they are complete and undamaged The packaging must contain the following parts a M MaxTM freque...

Page 15: ...nce suppression filter 0 IP20 protection type 0 No integrated optional assembly Input Power connection rating Three phase AC voltage Ue 3 AC 380 480 V voltage 50 60 Hz frequency input phase current 4...

Page 16: ...embly integrated 1 Optional assembly integrated 0 IP20 protection type 1 Protection type IP21 NEMA 1 F Radio noise filter internal N Without internal radio noise filter No filter Rated operational cur...

Page 17: ...mains supply voltage 2 Rated voltage 230 V AA Type of software version and display unit 2D4 2 4 A rated operational current N No integrated interference suppression filter No filter 0 IP20 protection...

Page 18: ...d BGV A3 VBG4 finger and back of hand safe Overvoltage category pollution degree Mechanical shock resistance IEC 68 2 27 Storage and transport 15 g 11 ms in the packaging UPS drop test for applicable...

Page 19: ...t Uc V DC 24 max 50 mA Reference voltage output Us V DC 10 max 10 mA Input digital parameter definable 6 x max 30 V DC Ri 12 kO Permitted residual ripple with external control voltage 24 V max 5 DUa U...

Page 20: ...oad current 150 Assigned motor rating Installation size Ie Ie150 P 230 V 50 Hz P 230 V 60 Hz A A kW A 1 HP A 1 Power connection voltage 1 AC 230 V 50 60 Hz 177 264 V g0 45 66 Hz g0 MMX12AA1D7 1 7 2 6...

Page 21: ...1 2 6 1 1 2 3 FS2 MMX34AA4D3 4 3 6 5 1 5 3 6 2 3 4 FS2 MMX34AA5D6 5 6 8 4 2 2 5 3 4 8 FS2 MMX34AA7D6 7 6 11 4 3 6 6 42 6 42 FS3 MMX34AA9D0 9 13 5 4 8 5 5 7 6 FS3 MMX34AA012 12 18 5 5 11 3 7 1 2 11 FS...

Page 22: ...the variable speed control of three phase asynchronous motors Figure 6 Description of the M MaxTM a Mounting holes screw fastening b Release removal from mounting rail c Recess for mounting on mountin...

Page 23: ...oltage of the DC link UDC into a three phase AC voltage U2 with variable amplitude and frequency f2 Sinusoidal pulse width modulation PWM with V f control can be switched to speed control with slip co...

Page 24: ...elect a frequency inverter make sure that it can supply the total resulting current If neces sary for dampening and compensating the deviating current values motor reactors or sinusoidal filters must...

Page 25: ...the apparatus complies with the European Low Voltage Directive LVD and the EMC Directives Directive 73 23 EEC as amended by 93 68 EEC and Directive 89 336 EEC as amended by 93 68 EEC In the described...

Page 26: ...leakage currents from the capacitors the inrush current should be limited to around 300 to 800 mA depending on the rating In this case the frequency inverter must not be enabled no start signal The DC...

Page 27: ...ction of persons and domestic animals with residual current protective devices d Mains contactor e Mains reactor radio interference suppression filter mains filters f Frequency inverter mounting insta...

Page 28: ...a total of ULN 14 100 V device class MMX11 110 V 15 120 V 10 94 V 0 132 V 0 200 V device class MMX12 MMX32 208 V 15 240 V 10 177 V 0 264 V 0 400 V device class MMX34 380 V 15 480 V 10 323 V 0 528 V 0...

Page 29: ...network This increases the withstand voltage of the frequency inverter and lengthens the lifespan diodes of the mains power rectifier intermediate circuit capacitors Mains reactors are designed based...

Page 30: ...AC currents If an error occurs the DC currents can block an RCD circuit breaker of type A from triggering and therefore disable the protective functionality Safety relevant leakage currents can occur...

Page 31: ...mit values and thus the provision of electromagnetic compatibility is ultimately the responsibility of the end user or system operator This operator must also take measures to minimize or remove emiss...

Page 32: ...The sum of the motor currents plus the motors inrush current must be less than the frequency inverter s rated operational current Parallel operation at different motor speeds can be implemented only...

Page 33: ...the same level as in mains operation with 50 Hz The following table 2 shows the allocation of possible frequency inverters depending on the mains voltage and the type of circuit Table 2 Assignment of...

Page 34: ...ermistor thermo Click are not to be connected directly to frequency inverters but must be connected via an approved trigger apparatus for EX areas h Caution Debounced inputs may not be used in the saf...

Page 35: ...st 100 mm above the frequency inverter M MaxTM and at least 50 mm under the frequency inverter is required The required cooling airflow is 10 m3 h for sizes FS1 and FS2 and 30 m3 h for size FS3 refer...

Page 36: ...M device Install the screws in the specified positions first Then set the frequency inverter on the prepared wall mount and tighten all screws The permitted maximum tightening torque for the fastening...

Page 37: ...and press until is rests in place 2 Dismantling from mounting rails To remove the device push down the spring loaded clip A marked cutout is provided on the upper edge of the M MaxTM device A flat bl...

Page 38: ...in accordance with EMC requirements First install the cable clamp plate for the connection lines in the power section 1 and then the cable clamping plate 2 for the control lines The required installat...

Page 39: ...using painted surfaces Anodized chromized An overview of all EMC measures is provided in figure 26 on page 36 X Install the frequency inverter as directly as possible without spacers on a metal plate...

Page 40: ...cable shielding must be free from paint Connect the cable shielding in the output of the frequency inverter with a large surface area contact to the ground potential PES Large area cable shield contac...

Page 41: ...current value h Caution Debounced inputs may not be used in the safety circuit diagram Ground contact currents in frequency inverters are greater than 3 5 mA AC According to product standard IEC EN 61...

Page 42: ...al brake resistance only with MMX34 output braking transistor The ground connection is connected directly with the cable clamp plates The shielded cables between the frequency inverter and the motor s...

Page 43: ...figure 29 page 38 on PES The following figure shows the construction of a four wire shielded motor line recommended specifications If there are additional subassemblies in a motor circuit i e motor co...

Page 44: ...0 6 0 37 0 44 0 6 x 3 5 FS1 MMX11AA1D7 MMX11AA2D4 MMX11AA2D8 MMX11AA3D7 0 2 2 5 24 12 8 0 31 0 5 0 6 0 37 0 44 0 6 x 3 5 FS2 MMX12AA3D7 MMX12AA4D8 MMX12AA7D0 0 2 2 5 24 12 8 0 31 0 5 0 6 0 37 0 44 0...

Page 45: ...X32AA011 0 2 4 24 10 8 0 31 0 5 0 6 0 37 0 44 0 6 x 3 5 FS3 MMX34AA7D6 MMX34AA9D0 MMX34AA012 MMX34AA014 0 2 4 24 10 8 0 31 0 5 0 6 0 37 0 44 0 6 x 3 5 FS3 M3 mm2 AWG mm inch Nm ft lbs mm L1 L2 N e e U...

Page 46: ...dition to a broad area cable clip you can also twist the shielding braid at the end and connect to protective ground with a cable clip To prevent EMC disturbance this twisted shielding connection shou...

Page 47: ...ostatic discharge Figure 38 Assignments and designations for control signal terminals 1 2 3 6 7 8 9 10 25 24 4 5 13 14 15 16 18 20 22 23 26 AI2 DO GND DI4 DI5 DI6 AO DO R13 R14 R24 10V AI1 GND 24V DI...

Page 48: ...Ri 12 kO 10 DI3 Digital input 3 Fixed frequency B01 0 30 V Ri 12 kO 13 DO Digital output Active READY1 Transistor max 50 mA supply voltage control signal terminal 20 14 DI4 Digital input 4 Fixed freq...

Page 49: ...setpoint P6 2 The setpoint can be input via an external potentiometer recommended fixed resistance 1 kO to 10 kO The fixed resistance of the setpoint potentiometer is fed from the frequency inverter...

Page 50: ...igital input P3 page 78 The factory set functions and the electrical connection data are shown in Section Function of the control signal terminals page 44 Microswitch S1 LOGIC is used to change the co...

Page 51: ...0 mA The parameter assignment is described in Section Digital output P5 page 84 Figure 47 Digital inputs with external supply voltage negative logic Sink type Figure 48 Digital output DO and connectio...

Page 52: ...nal 22 23 of relay RO1 to indicate operation RUN N O contact R21 R24 control signal terminal 25 26 of relay RO2 indicates a detected fault ERROR FAULT The functions for which parameters can be defined...

Page 53: ...r definition of the serial interface is described in chapter Serial interface Modbus RTU Figure 52 Connection terminals of the serial interface and microswitch S4 bus terminating resistor 1 2 3 6 7 8...

Page 54: ...ernal DC link A power supply of 1 AC 120 V 115 V will output a motor voltage of 3 AC 230 V Error Run Ready 23 22 P E P E W V U M 3 X1 A B e 24 26 25 1 2 3 5 4 AO 0 4 20 mA 0 10 V 10 mA 7 8 9 18 DI1 DI...

Page 55: ...e 24 26 25 1 2 3 5 4 AO 0 4 20 mA 0 10 V 10 mA 7 8 9 18 DI1 DI2 AI1 DI3 DI4 DI5 DI6 GND DI_COM 10 mA 10 V Out 14 15 16 10 R13 R14 R21 R22 R24 S4 S3 S2 S1 FWD REV FF1 FF2 24 V 6 50 mA 24 V Out GND 120...

Page 56: ...es FS2 and FS3 MMX34 3D9 MMX34 4D3 MMX34 5D6 MMX34 7D6 MMX34 9D0 MMX34 012 and MMX34 014 PE e R R a Error Run Ready 3 AC 3 AC 23 22 PE PE W V U M 3 X1 A B e 24 26 25 1 2 3 5 4 AO 0 4 20 mA 0 10 V 10 m...

Page 57: ...re the insulation resistance of the mains cable between the individual phase conductors and between each phase conductor and the protective conductor The insulation resistance must be greater than 1 M...

Page 58: ...04 10 MN04020001Z EN 54...

Page 59: ...nals in the power section L1 L2 N L3 U T1 V T2 W T3 R R PE were implemented properly and were designed in line with the corresponding requirements 7 Each single phase of the supply voltage L1 L2 L3 is...

Page 60: ...ly voltage is switched back on if the automatic restart function has been enabled h parameter P6 13 h Caution Debounced inputs may not be used in the safety circuit diagram Any contactors and switchin...

Page 61: ...the factory setting The FWD mark Forward designates the basic rotational direction phase sequence for a clockwise rotating field on connection terminals U T1 V T2 and W T3 The operating data of the o...

Page 62: ...on and the maximum setpoint voltage 10 V is applied The speed of the motor follows the output frequency depending on the load and moment of inertia slip from zero to nmax If the release signal FWD RE...

Page 63: ...hout connecting the control signal terminals by simply switching the control level and the setpoint value input The following brief instructions indicate the required steps Figure 59 Start Stop comman...

Page 64: ...h When the MMX is switched on for the first time it activates the Quickstart Wizard to guide you step by step through the drive parameters alternating display of P1 1 1 l For this first read chapter 6...

Page 65: ...Hz Cursor FWD Set Save Frequency set value Frequency set value RUN STOP ALARM FAULT READY REF FWD REV I O KEYPAD BUS MON PAR FLT RUN STOP ALARM FAULT READY REF FWD REV I O KEYPAD BUS MON PAR FLT RUN S...

Page 66: ...04 10 MN04020001Z EN 62...

Page 67: ...is made with the OK button and the selection with and arrow buttons The content of the error memory is cleared when the factory setting is activated when you press the BACK RESET button the display of...

Page 68: ...itch temperature goes above 110 C Make sure that there is an unobstructed flow of cooling air Check the ambient temperature Make sure that the switching frequency is not too high in relation to the am...

Page 69: ...BUS DP etc If the installation is OK please contact your closest Moeller representative 54 Fieldbus interface error MMX NET XA mounting frame for fieldbus interface cards is not connected to the frequ...

Page 70: ...inal DI5 Reset to acknowledge the error message The acknowledged fault message is displayed with READY and the failure code By actuating the OK button the number of operating days e g d 13 days until...

Page 71: ...d parameter Increase numerical value Confirm and activate selection store Lock display Select function and parameter Reduce numerical value Move to the individual parameter groups S4 1 P1 1 P2 1 P3 1...

Page 72: ...fied values from the factory settings when connecting the allocated motor output see Section Commissioning with control signal terminals factory setting page 57 Figure 64 LCD display areas Area Descri...

Page 73: ...er levels FLT Fault log Fault Use the OK button to open the selected main menu 2 The numerical first value is always shown from the selected main menu Example Main menu PAR Parameter P1 1 The display...

Page 74: ...p P1 1 P2 1 P3 1 P4 1 S4 1 S3 1 S2 1 S1 1 P14 1 5 By actuating the BACK RESET button you exit main menu PAR arrow flashes see sequence 1 Sequen ce Commands Display Description RUN STOP ALARM FAULT REA...

Page 75: ...ith the Quickstart Wizard use OK button to move further B Free access to all parameters move further using the four arrow buttons a Parameter conceal selection P1 1 1 Factory setting The quick start a...

Page 76: ...quick configuration system parameters S1 1 to S4 3 are also shown after the first setting P1 1 0 activates access to all parameters and the full functionality of all buttons of the keypad free parame...

Page 77: ...pplication menu is activated PNU ID Access right RUN Value Description Factory setting P1 3 P1 1 115 Parameter conceal 1 0 All Parameters All parameters are shown and can be changed 1 Only quick confi...

Page 78: ...inals I O I O Control place 1 P6 2 3 AI1 analog setpoint 1 3 AI1 analog setpoint 1 3 AI1 analog setpoint 1 3 AI1 analog setpoint 1 Setpoint definition 0 10 V of control signal terminal 2 P6 3 0 00 Hz...

Page 79: ...AI2 mA 4 20 mA AI1 V mA PNU ID Access right RUN Value Description Factory setting P1 3 P2 1 379 AI1 Signal range Analog input 0 Depending on the switch position of microswitch S2 FS frequency setpoin...

Page 80: ...this case The scaled input signal AIscal is therefore 23 to 100 as frequency setpoint value 23 fmax fmax P6 4 as a process variable 23 100 actual value for the PID controller P2 5 390 AI2 Signal range...

Page 81: ...al 10 V 20 mA You can deactivate the filter time constant by setting the parameter to 0 0 P2 4 AI1 Filter time constant analog input AI1 P2 8 AI2 Filter time constant analog input AI2 P4 4 AO Filter t...

Page 82: ...type 7 8 9 DI1 DI2 DI_COM S1 24 V 6 50 mA 24 V Out S1 LOGIC Source type LOGIC 7 8 9 DI1 DI2 DI_COM S1 6 50 mA 24 V Out S1 LOGIC Sink type LOGIC 5 GND h Source type LOGIC switch at the voltage source...

Page 83: ...erminal 10 DI3 4 Activated via control signal terminal 14 DI4 5 Activated via control signal terminal 15 DI5 6 Activated via control signal terminal 16 DI6 P3 3 404 Start signal 2 REV 2 Allocation of...

Page 84: ...control signal terminals same as P3 2 P3 11 421 Fixed frequency binary value B2 0 Allocation of the function to control signal terminals same as P3 2 P3 12 1020 Deactivate PID controller 6 Allocation...

Page 85: ...nt of control signal terminal as per P3 2 Counts the activation of the selected digital input DI1 DI6 P3 24 1411 Counter reset 0 Assignment of control signal terminal as per P3 2 Resets the outputs P5...

Page 86: ...vated reversing starter via control signal terminal 10 DI3 a Set P3 9 0 P3 31 1418 DI1 logic control signal terminal 8 0 The logic activates the response of the control signal terminal a figure 73 N O...

Page 87: ...nalog output AO 5 0 10 V AO 18 GND 10 mA f Out PNU ID Access right RUN Value Description Factory setting P1 3 P4 1 307 AO signal Analog Output 1 0 Deactivated 1 Output frequency f Out 0 fmax P6 4 2 Ou...

Page 88: ...ion Factory setting P1 3 P5 1 313 RO1 Signal Relay 1 Output 2 0 Deactivated 1 READY the frequency inverter is ready for operation 2 RUN the inverter of the frequency inverter is enabled FWD REV 3 FAUL...

Page 89: ...led LOG 1 25 PID controller actual value monitoring Message if the actual value is within the hysteresis set at P9 15 and P9 16 26 External brake actuated Switch threshold set value of P12 8 27 Curren...

Page 90: ...uency monitoring 1 range 0 00 0 00 P6 4 Hz P5 6 346 Frequency monitoring 2 0 Monitoring of the selected frequency range A monitoring message can be implemented via the digital outputs value 11 P5 1 P5...

Page 91: ...C contact P5 10 1331 RO1 logic control signal terminals 22 23 0 Operation of relay contact R13 R14 0 N O contact 1 N C contact P5 11 1332 RO2 logic control signal terminal 24 25 26 0 Operation of rela...

Page 92: ...e Control level I O activated RUN STOP ALARM FAULT READY REF FWD REV I O KEYPAD BUS MON PAR FLT PNU ID Access right RUN Value Description Factory setting P1 3 P6 2 117 Setpoint Source 3 0 Fixed freque...

Page 93: ...3 greater than 0 Hz the acceleration and deceleration time of the drive is reduced to t1 or t2 PNU ID Access right RUN Value Description Factory setting P1 3 Hz t s a fout P6 3 P6 4 P6 3 P6 5 P6 6 t1...

Page 94: ...e P6 8 506 Stop function 0 0 Free coasting The motor carries out an uncontrolled stop coasting after the sart enable FWD REV is switched off or when the STOP button P6 16 is actuated 1 Ramp decelerati...

Page 95: ...test time is only started again with the next error P6 12 719 REAF Start function with automatic restart 0 0 Ramp 1 Flying restart circuit 2 Set as in P6 7 P6 13 731 REAF automatic restart after an e...

Page 96: ...OP button 1 Activated P6 17 1427 Control place 2 3 Assignment of the control levels as at P6 1 Control level 2 is activated via parameter P3 25 P6 18 1428 Setpoint Source 2 2 Assignment of setpoint so...

Page 97: ...nt frequency ranges can be set Figure 83 Setting range for frequency masking PNU ID Access right RUN Value Description Factory setting P1 3 P6 30 759 REAF number of automatic restarts 3 1 10 You can d...

Page 98: ...10 min 230 400 V 4 0 2 3 A 50 Hz 1 0 75 KW cos v 0 67 P7 5 P7 1 P7 3 P7 6 P7 4 Figure 85 Circuits delta star U1 V1 W1 W2 U2 V2 ULN 230 V U1 V1 W1 W2 U2 V2 ULN 400 V PNU ID Access right RUN Value Descr...

Page 99: ...time can be changed at P8 10 0 Deactivated 1 Warning AL 50 Note If the setpoint is restored f 4 mA f 2 V the drive starts up automatically if there is no disconnection by the warning message 2 Error...

Page 100: ...on according to P6 8 P8 6 704 Motor temperature protection 2 The motor temperature protection is designed to protect the motor from overheating It is based on a temperature algorithm and uses the moto...

Page 101: ...al current Ith corresponds with the load current at maximum thermal load rating on the motor In continuous operation at rated frequency fN P7 6 and rated loading the value of Ith corresponds with the...

Page 102: ...be used with output frequencies that are above the cutoff frequency P11 2 field weakening point Figure 88 Underload limit Note The value set here is reset automatically to the factory setting 50 0 if...

Page 103: ...P1 3 P8 15 734 Fieldbus interface error 2 Reaction to a fieldbus interface error slot at the frequency inverter or when the fieldbus interface card is missing when the fieldbus is set as active contro...

Page 104: ...h is evaluated again as a percentage 0 100 If this process data is to be displayed in the physical variable m3 h you can set the conversion with parameter P9 19 a Display factor P9 19 PNU ID Access ri...

Page 105: ...ge 0 00 100 The wake up frequency defines the value below which the actual value must drop before the RUN mode of the frequency inverter is restored P9 14 1017 Sleep mode deceleration time 30 Setting...

Page 106: ...alue check signal FBV The FBV Feedback Value Check signal is issued when the actual process value PV drops below the lower limit value P9 16 in RUN mode It remains active until The actual value exceed...

Page 107: ...Off Fan M1 remains in operation and works in linear control mode In a correctly set up system this is the normal operating range If the actual value drops below the limit value P9 16 the FBV output i...

Page 108: ...the output frequency is immediately blocked uncontrolled coasting P6 8 1 causes the drive to perform a controlled deceleration a h The maximum permitted set value for a fixed frequency is limited by...

Page 109: ...ample P3 11 5 DI5 control signal terminal 15 This value can then be called up directly via DI3 Note In the factory setting DI5 control signal terminal 15 is assigned with the error acknowledgement Res...

Page 110: ...Selection of operating modes for cyclical program execution The start of the program execution via a digital input DI1 DI6 is executed according to parameter P3 21 The pause of the program execution...

Page 111: ...Set time for FF0 0 0 1000 s 0 s Fixed frequency FF0 deactivated sequence control P10 9 P10 12 1439 Set time for FF1 0 0 1000 s 0 s Fixed frequency FF1 deactivated sequence control P10 9 P10 13 1440 Se...

Page 112: ...RUN of the sequence control It switches on with the start command and then off after one completed program cycle P10 9 1 P10 9 3 at the end of the program cycle P5 3 18 a With a continuous program seq...

Page 113: ...is decimal program code 192 64 128 assigns the clockwise rotating field REV to fixed frequencies FF6 P10 7 and FF8 P10 8 Figure 95 Example B program cycle executed once P10 9 1 P10 10 192 P10 6 P10 8...

Page 114: ...quency is set to zero according to the Stop function P6 8 before the numerically next fixed frequency value is executed A clockwise rotating field REV can also be assigned here to the individual fixed...

Page 115: ...ned automatically and corresponds with the values of parameter P7 5 nominal motor voltage and P7 6 rated motor frequency If you require other values for the U f characteristic curve you must first set...

Page 116: ...tant as of the cut off frequency defined here As of this cut off frequency the voltage frequency ratio is no longer constant The magnetization of the connected motor is reduced with increasing frequen...

Page 117: ...tivated 1 Active Automatic increase of the output voltage Boost with an increased load and low speed e g heavy starting duty h Caution A high torque at low speed leads to a high thermal load on the mo...

Page 118: ...stator winding u1 i1 the internal motor model calculates the required manipulated variables for the flux variable i and the torque variable iw In the equivalent circuit diagram of the three phase moto...

Page 119: ...h motor frequencies 5 Hz a higher speed stability can be achieved at low switching frequencies Note As a protection against thermal overload MMX reduces the switching frequency automatically if for ex...

Page 120: ...d disappears completely as soon as the rotor movement has ended h DC braking is therefore not suitable for holding loads Nor for intermediate braking Once DC braking has been activated the motor comes...

Page 121: ...6 8 1 Stop function ramp The output frequency a is reduced after the stop command according to the deceleration time set at P6 6 Depending on inertia and the load torque the speed of the motor b is re...

Page 122: ...ng a more powerful frequency inverter From the 1 1 kW 3 3 A at 400 V MMX34AA3D3 rating the internal brake chopper with an external power resistor enables up to 100 of the rated motor torque P12 4 508...

Page 123: ...Brake chopper deactivated 1 Automatic activation in operation RUN 2 Automatic activation in operation RUN and upon stop STOP P12 6 1447 Brake chopper switching threshold 765 This function is only acti...

Page 124: ...1 3 P12 7 1448 Open external brake deceleration time 0 2 Setting range 0 00 320 00 s Condition RUN Start enable If the frequency set here is exceeded the value 26 switches the assigned digital output...

Page 125: ...r Exclusive Or is defined in parameter P13 3 Example Digital output RO1 N O contact R13 R14 is required to indicate during operation that the set current limit has been reached P5 1 24 LOG function fu...

Page 126: ...ges set at P5 6 and P5 7 12 PID monitoring For the deviation set at P9 17 13 Overtemperature message 14 Overcurrent control active 15 Overvoltage control active 16 PLC Sequence control active 17 PLC S...

Page 127: ...on select operation 0 Logical operation LOG of the selected functions of parameter P13 1 A and P13 2 B 0 A AND B A and B 1 A OR B A or B 2 A XOR B exclusive A or B PNU ID Access right RUN Value Descri...

Page 128: ...e 0 2 x Ie 2 x Ie Ie Rated operational current of the frequency inverter a Motor rating plate P14 2 1352 Current limit 2PS 7 21 Setting range 0 2 x Ie 2 x Ie 1 5 x Ie P14 3 1350 Motor 2PS nominal spee...

Page 129: ...vated 1 Warning AL16 2 Error F 16 stop function according to P6 8 P14 14 1469 Motor 2PS ambient temperature 40 Setting range 20 100 C P14 15 1470 Motor 2PS cooling factor at zero frequency 40 0 Settin...

Page 130: ...nabling and selection of the relevant parameter group is activated via the digital inputs Motor M1 DI1 FWD control signal terminal 8 operation with parameter group P7 Motor M2 DI1 FWD control signal t...

Page 131: ...nction with deceleration time can be activated with parameter P6 8 1 If the enable signal on the digital input DI1 FWD control signal terminal 8 is switched off the output frequency of the frequency i...

Page 132: ...System load Load as percentage Communication Information on interface RS485 control signal terminals A B S2 11 8081 xx yyy Communication status 0 0001 xx Number of error messages 0 to 64 yyy Number of...

Page 133: ...2 828 Operating days d 0 S3 3 829 Operating hours h 0 S3 4 840 0 0000 RUN counter days S3 5 841 0 24 RUN counter hours S3 6 842 0 0000 FLT counter Error counter User Set S4 1 830 0 15 Display contras...

Page 134: ...R FLT h The values of the operating data display cannot be changed by hand i e by value entry h You can select operational data indicators during operation RUN PNU ID Designation Display value Unit De...

Page 135: ...10 considers the temperature model of the protection function in parameter group P8 a section Protective functions P8 page 95 h Under the system parameters S3 1 to S4 1 see Section System parameter pa...

Page 136: ...EYPAD with the LOC REM button The arrow Y points to menu item REF Actuating the START button enables the RUN mode rotating field direction FWD The STOP button P6 16 1 activates the STOP mode The Stop...

Page 137: ...ion change is carried out in the factory setting P6 14 0 with an automatic stop at 0 Hz For a direct changeover FWD REV you must set parameter P6 14 1 Note The frequency of the REV rotating field dire...

Page 138: ...04 10 MN04020001Z EN 134...

Page 139: ...ted individually for each M MaxTM via system parameter S2 3 and is independent of the physical connection position in the network Serial interface A B The electrical connection between master and the...

Page 140: ...4 4800 4 8 k Baud 5 9600 9 6 k Baud 6 19200 19 2 k Baud 7 38400 38 4 k Baud 8 57600 57 6 k Baud 51 S2 6 813 rw Parity type 0 None l 2 Stop bits 1 Even l 1 Stop bit 2 Odd l 1 Stop bit 0 1 When the fiel...

Page 141: ...nce Master request the master sends a Modbus frame to the frequency inverter Slave response the frequency inverter sends a Modbus frame as a response to the master PNU Value Notes S2 2 1 To activate M...

Page 142: ...request from the master and the response of the frequency inverter is at least 3 5 characters rest time Once the master has received a response from the frequency inverter it must wait for at least th...

Page 143: ...S2 1 is increased by 1 xx number of faulty messages If the time interval between the messages is less than 3 5 characters Exception code Meaning Description 01 Illegal function This function is not su...

Page 144: ...write Holding register Group Register numbers ID range Assignment of the ID numbers Display values 40001 40098 30001 30098 1 98 Parameter list a chapter Appendix Failure code 40099 30099 99 Error lis...

Page 145: ...01 2005 32005 42005 PID actual value 0 01 2006 32006 42006 2007 32007 42007 2008 32008 42008 2009 32009 42009 2010 32010 42010 2011 32011 42011 Bit Description Value 0 Value 1 0 Stop Operation 1 Cloc...

Page 146: ...NB NB NB NB NB NB NB NB NB NB NB NB NB NB 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 MSB LSB ID MODBUS register Designation Value range Type 2101 32101 42101 Fieldbus status word Binary code 2102 32102 421...

Page 147: ...eration message RUN 2 Clockwise rotating field FWD Anticlockwise rotating field REV 3 No fault Fault detected FAULT 4 No warning Warning active ALARM 5 Acceleration ramp Frequency actual value equals...

Page 148: ...03 Function code reading of holding registers 0838 2104 dec The ID number of the first requested register is 2105 dec as the master PLC has an offset of 1 0002 Total number of requested registers 4210...

Page 149: ...05 Slave address 06 Function code here Writing of a holding register 07D0 2000 dec The ID number of the first requested register is 2001 dec as the master PLC has an offset of 1 0003 Content 2 bytes f...

Page 150: ...04 10 MN04020001Z EN 146...

Page 151: ...ery 20 s at 50 C IL A 3 4 4 8 5 6 7 4 9 6 Apparent power at rated operation1 230 V S kVA 0 68 0 96 1 12 1 47 1 91 240 V S kVA 0 71 0 99 1 16 1 54 1 99 Assigned motor rating 230 V 1 P kWh 0 25 0 37 0 5...

Page 152: ...1 5 2 2 HP 1 31 1 2 1 2 3 4 1 2 3 Power side primary side Number of phases single phase or two phase Rated voltage ULN V 208 V 15 240 V 10 50 60 Hz 177 264 V 0 45 66 Hz 0 Input current ILN A 4 2 5 7 6...

Page 153: ...0 25 0 37 0 55 0 75 1 1 1 5 2 2 HP 1 31 1 2 1 2 3 4 1 2 3 Power side primary side Number of phases three phase Rated voltage ULN V 208 V 15 240 V 10 50 60 Hz 177 264 V 0 45 66 Hz 0 Input current ILN A...

Page 154: ...7 3 9 6 11 5 14 9 18 7 Maximum leakage current to ground PE without motor MMX34 N IPE mA MMX34 F IPE mA 45 1 25 1 24 9 Braking torque Default I Ie F30 Brake Chopper with external braking resistance M...

Page 155: ...04 10 MN04020001Z EN Dimensions and frame size 151 Dimensions and frame size FS1 FS2 FS3 Figure 108 Dimensions and frame sizes FS Frame Size b1 b a1 a o b1 b a1 a o b1 b a1 a o b2 c 7 mm 0 275...

Page 156: ...1 5 160 6 30 147 5 79 32 3 9 102 4 02 4 5 0 18 FS1 MMX11AA1D7 MMX11AA2D4 MMX11AA2D8 MMX11AA3D7 MMX12AA3D7 MMX12AA4D8 MMX12AA7D0 MMX32AA3D7 MMX32AA4D8 MMX32AA7D0 MMX34AA3D3 MMX34AA4D3 MMX34AA5D6 90 3...

Page 157: ...r with a fitted 9 V block battery not supplied Technical data for power supply 9 V block battery current consumption around 60 mA 24 V plug power supply unit e g Moeller article no 207874 with 5 5 mm...

Page 158: ...cutouts in the housing of the MMX snap fitting Plug and connection cable are then fitted to the interface of the MMX You can then fit a fieldbus interface card CANopen PROFIBUS DP etc in the cover of...

Page 159: ...rate adjustable 10 Kbit s to 1 Mbit s Maximum cable length depending on the transfer rate without booster 30 m to 2 5 km Addressing adjustable 1 127 Status indication via LEDs Figure 114 CANopen fiel...

Page 160: ...Sub D plug connection Technical data Communication protocol Profidrive Profibus profile for variable speed drives Data transfer RS485 half duplex Figure 115 XMX NET PD A PROFIBUS DP fieldbus interfac...

Page 161: ...3 mm2 AWG1 mm2 AWG1 mm2 AWG1 mm2 AWG1 MMX11AA1D7N0 0 MMX11AA2D4N0 0 MMX11AA2D8N0 0 MMX11AA3D7N0 0 20 A 2 x 2 5 2 x 14 3 x 2 5 3 x 14 2 5 14 MMX12AA1D7 MMX12AA2D4 MMX12AA2D8 MMX12AA3D7 10 A 2 x 1 5 2 x...

Page 162: ...1D7 3 AC 240 V 10 6 6 FAZ B6 3 PKM0 6 3 MMX32AA2D4 3 AC 240 V 10 6 6 FAZ B6 3 PKM0 6 3 MMX32AA2D8 3 AC 240 V 10 6 6 FAZ B6 3 PKM0 6 3 MMX32AA3D7 3 AC 240 V 10 6 6 FAZ B6 3 PKM0 6 3 MMX32AA4D8 3 AC 240...

Page 163: ...M12 XP1 20 21 MMX11AA2D4N0 0 1 AC 120 V 1 AC 120 V 11 6 DILM7 DILM12 XP1 20 21 MMX11AA2D8N0 0 1 AC 120 V 1 AC 120 V 12 4 DILM7 DILM12 XP1 20 21 MMX11AA3D7N0 0 1 AC 120 V 1 AC 120 V 15 DILM7 DILM12 XP1...

Page 164: ...0 V 4 DILEM 10 20 MMX34AA4D3 3 AC 400 V 3 AC 480 V 5 6 DILEM 10 20 MMX34AA5D6 3 AC 400 V 3 AC 480 V 7 3 DILEM 10 20 MMX34AA7D6 3 AC 400 V 3 AC 480 V 9 6 DILEM 10 20 MMX34AA9D0 3 AC 400 V 3 AC 480 V 11...

Page 165: ...ter In the Rated operation setting the maximum leakage current can reach ILK 25 6 mA A table 14 At a required maximum pulse frequency fPWM of 16 kHz adjustable at P11 9 the following motor cable lengt...

Page 166: ...F 16 MMX11AA3D7N0 0 MMX12AA3D7N0 0 MMX12AA4D8N0 0 MMX12AA7D0N0 0 MMX11AA4D8N0 0 MMX LZ1 017 rated operation 1 F 10 F 50 F 16 F 1 5 F 30 F 70 F 16 F 1 5 F 50 F 70 F 100 F 16 F 3 F 1 5 MMX12AA9D6N0 0 MM...

Page 167: ...2 22 10 9 5 5 195 10 2 FS3 1 RMS value of the leakage current to EN 60939 Only with MMX LZ1 a rated operation b leakage current 3 5 mA 2 Peak value of the working current to EN 60939 N peak value of t...

Page 168: ...filters MMX LZ1 009 MMX LZ1 015 MMX LZ1 017 MMX LZ3 006 MMX LZ3 009 MMX LZ3 022 Figure 120 MMX LZ external interference suppression filters 157 197 207 4 5 30 50 66 70 90 245 235 195 4 5 45 60 100 30...

Page 169: ...and design of the resistor Pmax Maximum short time rating PDB Continuous rating 100 with duty factor ED Duty factor tC Cycle time maximum 120 seconds The duty factor is stated as a percentage and is...

Page 170: ...ted they comply with degree of protection IP 65 Brake resistors BR2 and BR2 T SAF BR2 and BR2 T SAF series resistors are short circuit proof and intrinsically safe and are mounted in an anodized alumi...

Page 171: ...F 445 428 140 120 120 6 x 12 3 4 BR1036500 T PF 445 428 95 70 95 6 x 12 2 2 BR10561K0 T PF 445 428 140 120 120 6 x 12 3 4 BR1056300 T PF 345 328 95 70 95 6 x 12 1 6 BR1056800 T PF 395 378 140 120 120...

Page 172: ...3400 34 BR2047240 47 240 4 800 16 BR2060200 60 200 1 8 400 8 BR2036400 T SAF 36 400 3 6 800 16 BR2047240 T SAF 47 240 4 250 5 BR2060200 T SAF 60 200 1 8 600 12 BR2065400 T SAF 65 400 4 2100 21 BR2075...

Page 173: ...e mains chokes Ratedoperational current of the mains reactor 40 C 50 C 40 C 50 C ILN ULN 50 60 Hz IN IN A V A A MMX11AA1D7 1 AC 120 V 9 2 DEX LN1 013 240 V 10 13 MMX11AA2D4 1 AC 120 V 11 6 DEX LN1 013...

Page 174: ...IN A V A MMX34AA1D3 3 AC 400 V 2 2 DEX LN3 004 500 V 10 4 MMX34AA1D9 3 AC 400 V 2 8 DEX LN3 004 500 V 10 4 MMX34AA2D4 3 AC 400 V 3 2 DEX LN3 004 500 V 10 4 MMX34AA3D3 3 AC 400 V 4 DEX LN3 004 500 V 10...

Page 175: ...32 1 62 MMX11AA2D4 2 4 DEX LM3 005 5 0 37 2 1 2 2 2 MMX11AA2D8 2 8 DEX LM3 005 5 0 55 2 7 1 2 2 2 MMX11AA3D7 3 7 DEX LM3 008 8 0 75 3 2 3 4 3 2 MMX11AA4D8 4 8 DEX LM3 011 11 1 1 4 6 1 4 2 MMX12AA1D7 1...

Page 176: ...3 3 3 DEX LM3 005 5 1 1 2 6 1 1 2 3 MMX34AA4D3 4 3 DEX LM3 005 5 1 5 3 6 2 3 4 MMX34AA5D6 5 6 DEX LM3 005 DEX LM3 008 5 8 2 2 5 3 4 8 MMX34AA7D6 7 6 DEX LM3 008 8 3 6 6 44 6 24 MMX34AA9D0 9 DEX LM3 01...

Page 177: ...educed Advantages of the sine wave filter Length of shielded motor cable max 200 m with mains voltages up to 480 V 10 max 400 m with mains voltages up to 240 V 10 Extended lifespan like that of a main...

Page 178: ...0 4 322 037 2 6 322 055 3 322 075 4 322 1K1 5 SFB400 10 322 1K5 8 322 2K2 11 SFB400 101 SFB 400 16 5 340 037 3 480 V 10 1 5 SFB400 4 340 075 2 5 340 1K5 3 5 340 2K2 5 5 SFB400 10 340 3K0 7 8 340 4K0 8...

Page 179: ...MX12AA2D4 2 4 MMX12AA2D8 2 8 MMX12AA3D7 3 7 MMX32AA1D7 1 7 MMX32AA2D4 2 4 MMX32AA2D8 2 8 MMX32AA3D7 3 7 MMX34AA1D3 1 3 MMX34AA1D9 1 9 MMX34AA2D4 2 4 MMX34AA3D3 3 3 MMX11AA4D8 4 8 SFB 400 10 271590 10...

Page 180: ...p by step through the provided parameters by the quick start assistant The defined values are confirmed with the OK button or they can be changed to suit your application and the motor data PNU ID Acc...

Page 181: ...D 128 S1 4 836 ro Power SW Version 128 S1 5 837 ro Application ID 128 S1 6 838 ro Application revision 128 S1 7 838 ro System load 128 S2 11 808 ro Communication status RS485 in xx yyy format xx Numbe...

Page 182: ...129 S3 5 841 ro RUN counter hours 0 24 h 129 S3 6 842 ro FLT counter Trip Counter 0 0000 129 S4 1 830 rw Display contrast 0 15 129 7 S4 2 831 rw Country specific default settings FS 0 Factory setting...

Page 183: ...Max 100 00 100 00 75 100 P2 4 378 rw AI1 Filter time 0 0 10 0 s 75 0 1 P2 5 390 rw AI2 Signal range microswitches S3 Like P2 1 76 1 P2 6 391 rw AI2 Custom Min 100 00 100 00 76 0 P2 7 392 rw AI2 Custom...

Page 184: ...9 1406 rw Motor potentiometer reduce value like P3 2 81 0 P3 20 1407 rw Motor potentiometer set value to zero like P3 2 81 0 P3 21 1408 rw PLC Sequence control program start like P3 2 81 0 P3 22 1409...

Page 185: ...put 0 Deactivated 1 READY ready for operation 2 RUN enable FWD REV 3 FAULT error message 4 Error message inverted 5 ALARM warning 6 REV anticlockwise rotating field 7 Output frequency frequency setpoi...

Page 186: ...y 0 00 320 00 s 87 0 00 P5 13 1460 rw DO off delay 0 00 320 00 s 87 0 00 P5 14 1461 rw RO1 on delay 0 00 320 00 s 87 0 00 P5 15 1424 rw RO1 Off delay 0 00 320 00 s 87 0 00 P5 16 1425 rw RO2 on delay 0...

Page 187: ...erminals I 0 2 Control unit KEYPAD 3 Field bus BUS 92 3 P6 18 1428 rw Setpoint Source 2 0 Fixed frequency FF0 1 Operating unit REF 2 Fieldbus BUS 3 AI1 analog setpoint 1 4 AI2 analog setpoint 2 5 Moto...

Page 188: ...rw Motor rated operating voltage 180 500 V h Motor rating plate 94 230 400 P7 6 111 rw Motor rated frequency 30 320 Hz h Motor rating plate 94 50 00 60 00 Protective functions P8 1 700 rw Setpoint err...

Page 189: ...I2 100 0 P9 6 334 rw PID controller actual value PV 0 Field bus Option 1 AI1 2 AI2 100 2 P9 7 336 rw PID controller actual value limiting minimum 0 0 100 0 100 0 0 P9 8 337 rw PID controller actual va...

Page 190: ...program cycle continuously 3 Execute program cycle in steps 4 Execute program cycle continuously in steps 106 0 P10 10 1437 rw PLC Sequence control program FWD REV 0 255 106 0 P10 11 1438 rw Set time...

Page 191: ...1 50 P12 4 508 rw DC braking braking time in case of STOP 0 00 600 00 s 118 0 00 P12 5 504 rw Brake chopper only active and visible with braking transistor installed 0 Deactivated 1 Automatic activati...

Page 192: ...15 Overvoltage control active 16 PLC Sequence control active 17 PLC Sequence control single step completed 18 PLC Sequence control program cycle completed 19 PLC Sequence control pause 20 Counter val...

Page 193: ...nimum frequency 2PS 0 00 P14 8 Hz 124 0 00 P14 8 1344 rw Maximum frequency 2PS P14 7 320 00 Hz 124 50 00 60 00 P14 9 1345 rw Acceleration time acc3 0 1 3000 s 124 3 0 P14 10 1346 rw Deceleration time...

Page 194: ...9600 6 19200 7 38400 8 57600 128 5 1 These parameters are overwritten with the bus specific parameters when a fieldbus connection e g CANopen is used The parameter values described in the manual of t...

Page 195: ...equency Hz 130 0 00 M1 2 25 ro Frequency reference value Hz 130 0 00 M1 3 2 ro Motor shaft speed rpm calculated value rpm 130 0 M1 4 3 ro Motor current A 130 0 00 M1 5 4 ro Motor torque calculated val...

Page 196: ...04 10 MN04020001Z EN 192...

Page 197: ...input P3 78 Digital output P5 84 Dimensions 151 164 Display unit 68 Drive system 23 Drives control P6 88 E Earthing 37 EMC 7 compliant installation 35 Guidelines 27 Measures 27 measures in the control...

Page 198: ...1 P14 second parameter set 124 Parameter levels 68 Parameter list Quick configuration Basic 176 Parameter menu 71 Parameters all 179 Analog input 179 Analog output 181 Braking 187 Digital input 179 Di...

Page 199: ...data Cables and fuses 157 Mains contactors 159 THD Total Harmonic Distortion 25 Total harmonic distortion THD 25 U U f characteristic curve P11 111 UL Underwriters Laboratories 7 Units 7 Utilization c...

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