Eastey VS1620 User Manual Download

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VS1620

L-Sealer & Heat Tunnel Combo

Value Series

User Guide

Summary of Contents for VS1620

Page 1: ...VS1620 L Sealer Heat Tunnel Combo Value Series User Guide...

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Page 3: ...2 Rev G Copyright and Trademarks Copyright 2013 2020 Engage Technologies Corporation All rights reserved All trademarks and brand names are the property of their respective owners Eastey 7041 Boone Av...

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Page 5: ...al Head Height Adjustment 18 Operation 19 Sealer and Tunnel Operation 19 Main Power 20 Conveyor and Blower 20 Tunnel Heater 20 Setting the Tunnel Temperature 21 Blower Speed 21 Conveyor Speed 21 E Sto...

Page 6: ...re Conveyor VSTA0065 VS1620DA 42 Heat Tunnel Support With Flat Belt Conveyor 44 Heat Tunnel Hood Assembly VSTA0066 VS1620DC 46 L Sealer And Frame VSSA0259 VS1620E 48 Film Unwind And Product Tray VSSA0...

Page 7: ...cuitry or the mechanical assemblies of this machinery Heat sealing equipment can become very hot after a period of use Keep hands away from hot surfaces if the machine is in operation or has been runn...

Page 8: ...e machine before doing any maintenance repair or adjustment Crush hazard Do not put your hands or any object on the moving mechanism Shut down the machine before performing maintenance repair or adjus...

Page 9: ...nd shrink wrap a variety of products all on one frame The Eastey L Bar Sealing Machine is very easy to set up and operate System Components Exit Rollers Seal Head Frame Take Away Conveyor Product Tray...

Page 10: ...rial Polyolefin Shrink Film 8in 20cm 18in 45cm width Voltage 220VAC 50 60Hz 30 Amps Machine Weight 650 lbs 295kg Shipping Weight 750 lbs 340kg Energizing Seal Band Time Adjustment See Caution Sealer H...

Page 11: ...ine Dimensions Length A 86 5 in 218cm Width B 32 in 81cm Height C 53 25 in 134cm Tunnel Chamber Dimensions Length 26 in 66cm Width 16 in 41cm Height 7 in 18cm Conveyor Dimensions Length 24 in 61cm Wid...

Page 12: ...nd will require a forklift or several people to move safely off the shipping pallet For shipping purposes the product tray has been disassembled from the L Sealer Assembly The Eastey VS1620 L Sealer a...

Page 13: ...sealing machine is in the operating location adjust the four leveling pads for correct height When installing the L Bar Sealer please be aware of the following considerations 1 The mounting surface is...

Page 14: ...of polyolefin shrink film onto the film roller under the product tray Install the film roll so the center fold is at the back of the machine the operator side is considered the Front of the machine To...

Page 15: ...ack to the operating position against the rubber roller and retighten the pin perforation adjustment knobs The product tray position is adjustable Loosen the product tray adjustment knob and align the...

Page 16: ...und the end roller Immediately after the end roller the shrink film will split with the top of the film traveling over the product tray and the bottom traveling underneath the product tray Film Thread...

Page 17: ...ase the red lever stopper and position the entire sealer and product tray assemblies in line with the shrink tunnel opening centering the product down the center of the tunnel Reset the red lever stop...

Page 18: ...ustment wheel located under the sealing assembly Turn the wheel to move the seal band position up or down Position the sealing band as near as possible to the center of the product to be sealed Seal H...

Page 19: ...el Combo is very easy to operate Become familiar with the control panel for the heat tunnel and timers for the L sealer located on the operator side of the machine Sealer and Tunnel Operation Emergenc...

Page 20: ...rols power for both the tunnel and sealer Conveyor and Blower Press the Conveyor and Blower ON green button to start the conveyor and blower in the heat tunnel To turn the conveyor and blower off pres...

Page 21: ...lue of the selected digit Press the SET button to save the new values Attention Do Not set the temperature higher than 350 Setting the temperature higher than 350 will damage the machine and the produ...

Page 22: ...tely may vary To return the machine back to normal operation once the E Stop has been pressed verify the emergency condition has been cleared then press and turn the E Stop button a quarter turn so it...

Page 23: ...ergized when in the cutting position The energizing time is set by a small timer located on the surface of the shrink tunnel base under the sealer above the lower fan grille The Energizing Time timer...

Page 24: ...the two fixed holders Note During the normal course of operation of the sealer the seal heads will require cleaning from time to time For best results form a ball of accumulated scrap sealing film and...

Page 25: ...the heater switch to Off Once the heater switch is switched off it will take some time this will vary depending on heat settings for the tunnel to cool down completely When the tunnel cools down to a...

Page 26: ...e the PTFE tape is not torn or missing on upper and lower seal areas Replace as needed Check conveyor belt for tears Check the conveyor height adjustment wheel Lubricate chain and screws as needed Che...

Page 27: ...gent and water and let dry DO NOT splash water or other liquids into the machine Never use harsh or abrasive cleaners or chemical agents when cleaning this machine Replacing the Seal Band PTFE Tape or...

Page 28: ...28 Maintenance Silicone Pad and PTFE Tape Front Spring Compensator Under Red Cover Rear Spring Compensator Under Red Cover Ceramic Corner Radius Seal Band Guide Seal Band Ceramic Bead and PTFE Tape...

Page 29: ...l band 4 Loosen the spring compensator set screws to unclamp the seal band and free it at each end 5 Remove the PTFE tape from the ceramic bead on each side of the seal band Discard the PTFE tape as i...

Page 30: ...ssembly 1 Carefully press the silicone pads into the sealer channels The silicone pads should be the same length as the channel extrusions into which they are applied and should meet up with the ceram...

Page 31: ...ion between the spring compensators and ceramic corner radius with no sticking or binding at any point along the band The spring compensators secure each end of the seal band and maintain uniform tens...

Page 32: ...32 Maintenance Reinstall and secure red cover over spring compensator Reinstall and secure red cover over spring compensator...

Page 33: ...annot be pushed by hand Failure under Normal Status Defective motor gear head Driving chain tension too tight Disconnected wire Defective motor Defective contact plug Defective relay unit Defective li...

Page 34: ...ust and clean as necessary Sealing heating temperature does not rise Fuse burned out Disconnected heating wire Defective relay unit power of single phase Replace part as required Unable to adjust temp...

Page 35: ...Ethylene TAPE 36 YARDS 1 VSSA0009 SPRING COMPRESSION COMPENSATOR 2 VSSA0012 MACH COMPENSATOR BUSHING 2 VSSA0013 RED COMPENSATOR COVER 2 VSSA0015 COMPENSATOR ROD 1 VSSA0016 COMPENSATOR SHAFT COLLAR 1 V...

Page 36: ...36 Parts List VS1620 L Sealer Tunnel Combo Unit Main Assembly...

Page 37: ...3 b HEAT TUNNEL SUPPORT WITH FLAT BELT CONVEYOR 44 4 VSTA0066 HEAT TUNNEL HOOD ASSEMBLY VS1620DC 46 5 VSSA0259 L SEALER AND FRAME FOR HOT BAND VS1620 VS1620E 48 6 VSSA0260 FILM UNWIND AND PRODUCT TRAY...

Page 38: ...M504 AP11 2 2 VSCP0021 WELDED FRAME VS1620 AP01 1 3 VSCP0022 RECTANGULAR BRACKETS VS1620 AP02 4 4 VSCP0023 CONTROL PANNEL HOUSING VS1620 HP01 1 5 VSCP0024 CROSS BAR RECTANGULAR BRACKETS LTS504P AM01 3...

Page 39: ...TE VS1620 HP03 1 12 VSCP0031 CONTROL PANEL HOUSING CORNER BRACKET VS1620 HP04 2 13 VSCP0032 CONTROL PANEL FRAME END PLATE LTS504P AM09 1 14 VSCP0033 CONTROL PANEL FRAME WHEEL 5BD01075X25 4 15 VSCP0034...

Page 40: ...EA PART VS1620 AP03 1 2 VSSA0179 SEALING AREA PART LTS504P AM03 4 3 VSSA0180 SEALING AREA PART LTS504P AP07 2 4 VSSA0181 SEALING AREA PART LTS504P AP06 2 5 VSSA0182 SEALING AREA PART LTS504P AM04 2 6...

Page 41: ...AREA PART 5BF01LTS504PAC01 4 17 VSSA0194 SEALING AREA PART 5BC01KRN250X1 FR90 1 18 VSSA0195 SEALING AREA PART 5CH0151K40GNCT 1 19 VSSA0196 SEALING AREA PART 5CH615GN18K 1 20 VSSA0197 SEALING AREA PART...

Page 42: ...OR INNER HOUSE MIR VS1620 DP02 1 3 VSTA0040 TUNNEL CONVEYOR SHAFT LTS504P DM01 1 4 VSTA0041 TUNNEL CONVEYOR SHAFT 2 LTS504P DM02 1 5 VSTA0042 TUNNEL CONVEYOR PLATE LTS504P DC03 1 6 VSTA0043 TUNNEL CON...

Page 43: ...VEYOR END PLATE MIR VS1620 DP06 1 17 VSTA0054 TUNNEL CONVEYOR PIECE 5BE03UFL004 2 18 VSTA0055 TUNNEL CONVEYOR GEAR 5BF01LTS504PDC01 2 19 VSTA0056 TUNNEL CONVEYOR PIECE 5BE016004ZZ 2 20 VSTA0057 TUNNEL...

Page 44: ...TION REFERENCE Q TY 1 VSTA0038 TUNNEL CONVEYOR INNER HOUSING VS1620 DP01 1 2 VSTA0039 TUNNEL CONVEYOR INNER HOUSE MIR VS1620 DP02 1 3 VSTA0040 TUNNEL CONVEYOR SHAFT LTS504P DM01 1 4 VSTA0041 TUNNEL CO...

Page 45: ...UNNEL CONVEYOR OUTER PLATE MIR VS1620 DP04 1 15 VSTA0052 TUNNEL CONVEYOR END PLATE VS1620 DP05 1 16 VSTA0053 TUNNEL CONVEYOR END PLATE MIR VS1620 DP06 1 17 VSTA0054 TUNNEL CONVEYOR PIECE 5BE03UFL004 2...

Page 46: ...46 Parts List Heat Tunnel Hood Assembly VSTA0066 VS1620DC...

Page 47: ...S1620 DP07 1 2 VSTA0021 TUNNEL HOOD CORNER BRACKET VS1620 DP08 4 3 VSTA0022 TUNNEL HOOD INSULATION PAD LTS504P DC05 2 4 VSTA0023 TUNNEL HOOD SIDE INSULATION PAD LTS504P DC06 4 5 VSTA0024 TUNNEL HOOD I...

Page 48: ...48 Parts List L Sealer And Frame VSSA0259 VS1620E...

Page 49: ...VSSA0128 SEALING AREA PIECE LTS504P EP19 1 16 VSSA0129 SEALING AREA MAIN BODY VS1620 EP01 1 17 VSSA0130 SEALING AREA LONG L BRACKET VS1620 EP02 1 18 VSSA0131 SEALING AREA LONG L BRACKET 2 VS1620 EP03...

Page 50: ...CE 5E107CH36092M 47 VSSA0166 SEALING AREA PIECE VS1620 EC01 1 48 VSSA0167 SEALING AREA PIECE VS1620 EC02 1 49 VSSA0168 SEALING AREA PIECE LTM504 EM09 2 50 VSSA0169 SEALING AREA PIECE LTM504 EM10 1 51...

Page 51: ...ON REFERENCE Q TY 1 VSSA0230 SEALING AREA PART LTM504 GM06 2 2 VSSA0231 SEALING AREA PART LTM504 GM07 2 3 VSSA0232 SEALING AREA PART LTM504 GC01 2 4 VSSA0233 SEALING AREA PART 5BE016200ZZ 2 5 VSSA0234...

Page 52: ...241 SEALING AREA PART VS1620 GM01 4 13 VSSA0242 SEALING AREA PART VS1620 GM08 2 14 VSSA0243 SEALING AREA PART VS1620 GM02 1 15 VSSA0244 SEALING AREA PART VS1620 GM04 1 16 VSSA0245 SEALING AREA PART VS...

Page 53: ...Parts List 53 L Sealer Takeaway Conveyor VSSA0261 LTS504B P...

Page 54: ...ALING AREA PART LTS504P BM01 2 11 VSSA0216 SEALING AREA PART LTS504P BP12 1 12 VSSA0217 SEALING AREA PART LTS504P BP11 1 13 VSSA0218 SEALING AREA PART LTS504P BP03 2 14 VSSA0219 SEALING AREA PART LTS5...

Page 55: ...2 VSTA0027 TUNNEL HOOD SIDE CORNER BRACKET LTS504P DP15 1 3 VSTA0028 TUNNEL HOOD THREE HOLE BRACKET LTS504P DP16 2 4 VSTA0029 TUNNEL HOOD INNER WALL LTS504P DP17 2 5 VSTA0030 TUNNEL HOOD TOP PLATE LTS...

Page 56: ...N REFERENCE Q TY 9 VSTA0034 TUNNEL HOOD FAN MOTOR 5AF02A40550X207 6 10 VSTA0035 TUNNEL HOOD PIECE 5Y2851 1 11 VSTA0036 TUNNEL HOOD FAN 5AF9112 12 12 VSTA0037 TUNNEL HOOD WASHER 5AG025X76X3 1 13 VSTA00...

Page 57: ...List 57 Exit Roller Assembly VS1620DB ITEM PART NO DESCRIPTION REFERENCE Q TY 1 VSSA0252 SEALING AREA PART VS1620 DM02 3 2 VSSA0253 SEALING AREA PART VS1620 DM03 2 3 VSSA0254 SEALING AREA PART VS1620...

Page 58: ...58 Parts List ITEM PART NO DESCRIPTION REFERENCE Q TY 4 VSSA0255 SEALING AREA PART VS1620 DP10 1 5 VSSA0256 SEALING AREA PART VS1620 DM01 1 6 VSSA0257 SEALING AREA PART 5BE010606ZZ 6...

Page 59: ...A RESET RUN INV2 L1 1 NO 13 5 3 L3 L2 NO T1 NO 2 14 6T3 4T2 NO MC1 L2 L1 1 3 5L3 13 T2 T1 2 4 T3 6 MC2 14 FUSE2 FUSE1 FUSE3 FUSE4 LY2N RY0 RY3 MY2NJ OMRON RY5 OMRON OMRON RY1 RY2 MY2NJ OMRON 45 0V RA...

Page 60: ...in the table above are shown in the Electrical Panel drawing on the previous page and the Electrical Schematics on the following pages DESIGNATOR DESCRIPTION PART NO HEATER 0 7 KW HEATER 0 7 KILOWATT...

Page 61: ...V2 E U V VFD002S21 A GND 39 38 25 RC RA 24 220V 45V E RA RC 23 24 INV1 2P 1 4HP 4 00 d8 3 3 06 d09 3 02 d5 2 01 d1 2 00 d1 SETTING 3 220V 2P 1 4HP 0 7KW X6 MC1 2 2 FUSE3 3600r p m 3600r p m Electric t...

Page 62: ...T1 26 2 DC24V 9 1 OUTPUT 10 8 7 FORTEC RY1 From J001 24V OFF 20 RY2 RY2 21 PB2 PB1 From J001 0V Temperature sensing pin 1 MC2 L S L S T2 Conveyor Button switch Electric switch Transformer trip Seal M...

Page 63: ...Material Authorization number by calling our technical support number toll free at 1 800 835 9344 or 763 428 4846 or Fax 763 795 8867 or e mail info eastey com Once an RMA number has been obtained ret...

Page 64: ...bo please contact your authorized Eastey reseller or Eastey Technical Service at one of the numbers listed below Toll Free Phone800 835 9344 Phone 763 428 4846 Fax 763 795 8867 E mail eastey eastey co...

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