Dover DESTACO CAMCO 1100RNG General Service Manual Download | Manualshive

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GENERAL SERVICE MANUAL

CAMCO INDEX DRIVES

WARNING

This is a controlled document. It is your responsibility to deliver this information to the end user of the DESTACO
CAMCO or FERGUSON product. Failure to deliver this could result in your liability for injury to the user or damage to
the machine. For copies of this manual, call your Customer Service Representative at 800-645-5207

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Summary of Contents for DESTACO CAMCO 1100RNG

Page 1: ...ur responsibility to deliver this information to the end user of the DESTACO CAMCO or FERGUSON product Failure to deliver this could result in your liability for injury to the user or damage to the machine For copies of this manual call your Customer Service Representative at 800 645 5207 ...

Page 2: ......

Page 3: ...cities Approximate 6 Oil Seal Installation Recommendations 6 Gear Reducer Service Data 7 Gear Reducer Lubrication Data 8 Overload Clutch 9 Long Term Reducer Indexer Storage 9 Troubleshooting Guide 10 Recommended Input Configuration 12 Recommended Output Configuration 13 Cam Limit Switch Functions 14 How to Order Parts 15 How to Return Equipment for Repair 16 Indexer Weights 17 Recommended Tighteni...

Page 4: ...n identifying the model you have and the characteristics of your index drive 3 The Troubleshooting Guide will help you diagnose potential problems 4 This manual will explain how to order parts or return an Index Drive to DESTACO for repair IMPORTANT The Bill of Materials listed in the model specific service manual is for a standard unit If you feel you have a special unit or are in doubt please us...

Page 5: ...ans 2 5 diameter 2 The type of cam and output configuration P Parallel cam unit RA Right angle cam unit RAD Right angle cam dial mounting output RD Roller gear cam dial mounting output RG Roller gear cam unit RDM Roller gear cam dial mounting output motorized RNG Ring index drive E Heavy duty right angle cam units dial mounting 3 The number of stops Four 4 stops means the output shaft will make fo...

Page 6: ...uals 100 indexes minute Index Drive Basic Service Requirements 1 The Index Drive oil level should be checked monthly and oil added as required to maintain proper level 2 The oil should be changed as outlined in the lubrication section 3 All grease fittings should be lubricated with the recommended grease once per month 4 All index drive mounting bolts should be checked for tightness after three mo...

Page 7: ...operating temperatures so they must have good resistance to oxidation DESTACO recommends the following General applications Oil that meets API GL 5 and Mil Spec 2105D E parameters such as Mobilube HD Plus 80W90 conventional or Mobil Delvac Synthetic Gear Oil 75W90 synthetic Servo controlled applications use Mobil SHC 634 Exxon Mobil NOTE When the gear reducer and Index Drive have a common oil rese...

Page 8: ...t vertical over input on all models except the Parallel series P in which normal mounting is output horizontal even with input Output Vertical refers to the direction of the center of rotation For dial type indexers this is the position with the dial horizontal Grease filled units are shipped with grease Grease should only need to be added if the unit is disassembled for rebuild or repair C F Cons...

Page 9: ...eal in the bore This also positions the seal correctly on the shaft 12 Check for parts interference from other machine parts that might rub against the seal causing friction and damaging heat Gear Reducer Service Data CAMCO Index Drives use two basic makes of reducers These are CAMCO R180 R225 R260 and Cone 7300C 7350C etc The service data list below is intended to cover both in a general manner F...

Page 10: ...DESTACO NOTE Cone Drive Worm Gear Reducers Mobil 600W Cylinder oil conventional or Mobil SHC 634 oil synthetic CAUTION Do not use oil with EP additives in the reducer CAUTION Newer R180 and R260 reducers date codes K11K and newer require Mobil Glygoyle 460 This oil is not compatible with standard mineral or synthetic oils Mobil Glygoyle 460 or equivalent must be used VISCOSITY Oils recommended for...

Page 11: ... Operation and Maintenance Instruction Manual Note all warnings and cautions cleaned and a light coat of MOBILGREASE XHP222 grease applied to the drive plate and mating surface of the clutch body Also lubricate the spring pockets with a light film of grease CAUTION Heavy lubrication in the spring pockets may lock the plunger due to hydraulic pressure preventing the clutch from disengagement In dus...

Page 12: ...ot warrant any unit rebuilt by the customer SYMPTOM INDEXER APPEARS INACCURATE 1 Check if unit stops in dwell See the assembly drawing for your unit for keyway position in dwell Also refer to cycle cam and limit switch function in this manual 2 Is the output shaft backlash free in dwell Be sure to disconnect all other devices from the indexer output including an overload clutch All indexers must b...

Page 13: ...d due to loose input or output 2 Lack of oil or wrong oil used See Lubrication section of Index Drive Service 3 Frequent or severe overloads 4 Improper input systems where there is not a constant velocity input will cause an erratic output or excessive output vibration This will result in forces several times higher than calculated see input recommendations 5 Defective cam or follower wheel assemb...

Page 14: ...rands available are Thomas Coupling Rexnord Zurn Industries etc Some customers have been successful with rigid couplings but alignment of shaft becomes critical Shaft failures are common in these situations 4 Gears and chains are not very desirable and should be used only if no other method is possible Gears should be set to minimum backlash and maximized in size Unless enclosed and oil lubricated...

Page 15: ...id couplings but alignment of shaft becomes critical Shaft failures are common in these situations 3 Timing belt drives if sized properly are an excellent drive Unfortunately proper sized means large and thus can seldom be used on higher speed applications The timing belt drive tends to use up a significant amount of available index drive capacity 4 Gears and chains are not very desirable and shou...

Page 16: ...ype 2 units are typically used when a higher number of stops is required Please remember that DESTACO cannot preset the trip cam Every customer has different requirements which make standardization very difficult Another potential problem is double indexing This can happen if the limit switch does not close the contacts for a sufficient period necessary to energize the holding relay Higher speed o...

Page 17: ... purchaser of drive 5 Approximate date of purchase TO ORDER PARTS contact the DESTACO CAMCO Products Parts Department Phone 847 459 5200 or Fax 847 459 3064 A Describe the part required and the 14 digit part number as listed in the Standard Bill of Materials or a Special Bill of Materials pertaining to your specific unit state which bill is being used Standard or Special bill B Give as much of the...

Page 18: ...pection fees or repair costs Non warranty inspection fees will vary depending on the size of the unit and optional equipment mounted These fees apply only if customer decides not to repair or replace subject unit Please return DESTACO equipment only remove sprockets pulleys etc This will reduce the amount of disassembly time saving labor costs and will provide faster evaluation for quoting price a...

Page 19: ...8 1150E 6000 2721 6 1550E 18000 8164 7 2050E 54000 24494 2 Ring Drive 1100RNG C F C F 1550RNG C F C F Mini Metric Roller Gear Model lbs kg 32RG 2 8 1 3 40RG 6 2 7 50RG 18 8 2 70RG 25 11 3 80RG 65 29 5 Overload Clutches Model lbs kg 0 39 5 2 3 2 3 10 4 5 4 17 7 7 6 25 11 3 7 8 20 9 1 11 40 18 1 18 75 34 0 35 57 25 9 31 123 55 8 Torq Gard Model lbs kg TG3 1 5 0 7 TG6 2 0 9 TG20 3 2 1 5 TG60 6 2 7 TG...

Page 20: ...1 25 7 333 500 746 1120 1213 1820 1 25 12 366 550 826 1240 1340 2010 1 50 6 580 870 1300 1950 2106 3160 1 50 12 563 980 1466 2200 2373 3560 Spiralock Thread 250 20SL 4 3 6 3 6 1 9 11 5 14 Used on 601RDM Housing and input cartridge Thread Size 10 9 12 9 NAAMS STD F 2 3 Thread Size 8 8 NAAMS STD F 2 3 Into Steel Into Aluminum Into Steel Into Aluminum Nm Ft lb Nm Ft lb Nm Ft lb Nm Ft lb M6x1 0 16 12 ...

Page 21: ...on gage The spot faced type gage should be used if the cam follower mounting surface is spot faced If no spot face is present the flatted type gage should be used see gage illustration above 3 Place insertion gage around the outer diameter of the cam follower while pressing onto the follower wheel 4 Refer to the following chart to determine if the steel ball and set screw or the set screw only sho...

Page 22: ...u 875 SET SCREW ONLY 500RPP LIFT H32 1 000 BALL SET SCREW 240LPP H20 625 BALL SET SCREW 240LPP H24 750 SET SCREW ONLY 380LPP H24 750 BALL SET SCREW 380LPP H32 1 000 SET SCREW ONLY If steel balls and set screws were supplied with the original unit continue using steel balls and set screws reuse original set or use set provided in the spare parts kit Table Cam Follower Part Numbers CAM FOLLOWER SIZE...

Page 23: ...8 800RD H28 875 IGS800RDH28 150RPP ROTARY H20 625 IGS150RPPH20 150RPP LIFT H20 625 48A73573000000 150RPP LIFT H24 750 IGS150RPPH24L 300RPP LIFT ROTARY H24 750 IGS300RPPH24 500RPP ROTARY H24 750 IGS500RPPH24 500RPP ROTARY H28 875 IGS500RPPH28 500RPP LIFT H24 750 03A73593000000 500RPP LIFT H28 875 03A73590000000 900RPP RECIP H24 750 99A73565000000 240LPP H20 625 IGS240LPPH20 240LPP H24 750 IGS240LPP...

Page 24: ... 625 thru 750 95A26005320000 SET SCREW 902RDM H20 thru H28 625 thru 750 95A26005320000 SET SCREW 95A67373000000 STEEL BALL 901RDM H32 1 000 95A26005440000 SET SCREW 902RDM H32 1 000 95A26005420000 SET SCREW 95A67373020000 STEEL BALL 1305RDM H28 875 95A26005320000 SET SCREW 95A67373000000 STEEL BALL 1305RDM H32 1 000 95A26005420000 SET SCREW 95A67373020000 STEEL BALL 425RD H20 thru H32 625 thru 1 0...

Page 25: ...23 NOTES ...

Page 26: ...24 NOTES ...

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Page 28: ...STACO marketing destaco com destaco com DESTACO Europe Germany 49 6171 705 0 europe destaco com DESTACO Asia Thailand 66 2 326 0812 info destaco com DESTACO South America Brazil 0800 124070 samerica destaco com All rights reserved Printed in U S A SKU 0061 Revision 5 2016 This publication is for information purposes only and should not be considered a binding description of the product except if c...

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