PK3700 2018-06-29
Page 1 of 4
ORACODE 480 - 480i SERIES
INSTALLATION GUIDE FOR DOOR THICKNESS 1 3/8" TO 2"
!
WARNING
1. Please read and follow all directions carefully.
2. Carefully inspect glass, door frame, door etc., to ensure that the recommended procedures will not cause damage.
dormakaba standard warranty does not cover damages caused by installation.
3. Wear safety glasses when making the holes.
4. All the following operations and testing of the lock to be done with door open.
Tools Required
• Safety Glasses
• 1/2" (13mm) Chisel
• 1/8" (3mm) Drill Bit
• 5/32" (4mm) Drill Bit
• 1" Drill Bit or Hole Saw
• 2 1/8" (54mm) Hole Saw
• Drill
• Awl or Center Punch
• Screwdriver, 1/8" slotted
• Phillips Screwdriver (#2)
• Adjustable Square
• Tape Measure
DOOR PREPARATION
INSTALL STRIKE ON WOOD FRAME
INSTALL STRIKE ON STEEL FRAME
ADJUST BACKSET OF DEADBOLT
INSTALL DEAD BOLT IN DOOR
A = Backset = 2 3/4" (70mm) or 2 3/8" (60mm)
1. Determine which template fits your 480 lock installation, either 2 3/8"
(60mm) or 2 3/4" (70mm) backset.
2. Place appropriate template (supplied) onto door and mark holes.
3. Drill holes as per dimensions on the template, the 1" (25mm) hole to be
on the center line of door thickness.
4. Mortise door edge for dead bolt face plate.
5. Drill 2 1/8" from both sides of the door to prevent unsightly damage.
For maximum
security,
install
reinforcing
plate.
Door stop
2
1
3
Install long screws in
door stop side.
Do not remove tape
Do not remove tape
Slot at the bottom
The dead bolt is pre-set at 2 3/4" (70mm)
backset. Proceed as illustrated to change to
2 3/8" (60mm) backset, if required.
1" (25mm)
2 1/8" (54mm) Hole saw
1A
1B
2
3
1C
PARTS LIST
1. Outside Housing Assembly (1)
2. Bar Code Label (1)
3. Outside Housing Gasket (1)
4. Dead Bolt (1)
5. Inside Trim Assembly (1)
6. Machine Screw, Pan Head, SS, PH #3, 12-24 (1)
7. Machine Screw, Pan Head, ZP, PH #2, 8-32 (2)
8. Machine Screw, Pan Head, ZP, PH #2, 6-32 (2)
9. Split Lock Washer, No. 8, SS 18-8 (2)
10. Split Lock Washer, No. 12, SS (1)
11. Machine Screw, Flat Head, Brass, PH #2, 8-32 x 7/32" (2)
12. Dust Box (1)
13. Striker Plate (1)
14. Wood Screw, PH #2, #8 x 1" (4)
15. Wood Screw, PH #2, #8 x 3” (2)
16. Reinforcing Plate (1)
17. Tail Piece Door 1 3/8" to 2" (1)
18. Cap (1)
19. Override Key (May be shipped separately) (1)
20. Battery Cell, AA Alkaline (3)
21. Key Cylinder (May be shipped separately) (1)
22. Inside Cover (1)
23. Machine Screw, Flat Head, SS 304, PH #2, 6-32 x .750 (1)
LOCK DIAGRAM
When installing the lock, please carefully slide post
through dead bolt holes.
A
