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Summary of Contents for 486.242223

Page 1: ...embly Questions Call 1 866 576 8388 CAUTION Before using this product read this manual and follow all Safety Rules and Operating Instructions o o o o o Safety Assembly Operation Maintenance Parts Sears Brand Management Corporation Hoffman Estates IL 60179 U S A www craftsman com PRINTED IN U S A FORM NO 41900 rev 01 02 12 ...

Page 2: ...he sweeper 2 Do not permit children to operate sweeper 3 Do not permit anyone to ride on sweeper 4 Never attach the hopper rope to any part of your body or clothing Never hold onto the rope while towing the sweeper Attach the rope to the towing vehicle to keep it away from wheels and rotating parts 5 Operate the sweeper at reduced speed on rough terrain near ditches and on hillsides to prevent los...

Page 3: ...atch from the lawn while sweeping CARTON CONTENTS 2 6 12 3 11 2 11 _1o REF PART NO 1 2 49766 3 46777 4 24192 5 23687 6 46776 7 8 QTY 1 2 1 1 1 1 1 DESCRIPTION REF PART NO QTY Sweeper Housing Assembly 9 49768 1 Bag Arm Tube 10 47477 2 Hitch Tube L H Left Hand 11 49765 2 Hitch Bracket 12 48726 2 Hitch Bracket Bent 13 46823 1 Hitch Tube R H Right Hand 14 43938 2 Brush Assembly Right Hand 15 24189 1 B...

Page 4: ...Bolt 5 16 18 x 3 Lg I Hex Bolt 5 16 18 x 2 1 4 Lg J Hex Bolt 5 16 18 x 1 3 4 Lg K Hex Bolt 1 4 20 x 1 L Curved Head Bolt 1 4 20 x 1 M Nylock Nut 1 4 N Nylock Nut 5 16 O Palnut 3 8 PART NO 23368 46867 48365 48366 43055 23353 44481 QTY 2 2 2 2 7 1 2 DESCRIPTION Hitch Spacer 3 4 Clevis Pin 1 4 x 1 3 4 Clevis Pin 1 4 x 1 1 8 Clevis Pin 3 8 x 1 2 Hairpin Cotter 3 32 Hitch Pin Vinyl Cap ...

Page 5: ...ush assembly has one brush retainer marked with either red or black ink Lay out the brush assemblies as shown so that the brush retainers marked with ink are in the middle with the black one on your right and the red one on your left BRUSH RETAINER MARKED RED BRUSH RETAINER MARKED BLACK FIGURE 1 OVERLAP BRISTLES FIGURE 2 STEP 4 SEE FIGURE 3 IMPORTANT Be sure the overlap bristles face out when a br...

Page 6: ... the sweeper Attach the hitch tube using two hex bolts C and nylock nuts G Do not tighten yet HEX BOLT C TUBE MARKED 76R HITCH TUBE R H FIGURE 6 STEP 6 SEE FIGURES 5 AND 6 The hitch tubes are stamped with a 77L for the left tube and a 76R for the right tube The sweeper housing is marked with an L on the left with side and an R on the right side Hold the left hitch tube against the left side of the...

Page 7: ... the pin with the hairpin cotter M __ HEX BOLTS B ____ _ _ HITCH PiN N I HITCH BRACKET i ASSEMBLY _ _ SPACERS I _ BENT HITCH NYLOCK NUTS G _j BRACKET HAiRPiN COTTER M FIGURE 8 STEP 10b SEE FIGURE 9 if the tractor hitch is 10 or more above the ground assemble the hitch brackets as shown in figure 10 insert two hex bolts B through the brackets with the rear he bolt between the cross bolts in the hit...

Page 8: ...LOWER HOPPERTUBE FIGURE 10 STEP 13 SEE FIGURE 11 Unfold the hopper bag reverse the fold of the mesh wind screen and then lay the bag out fiat with the wind screen on top insert the ends of the assembled upper hopper tubes down through the stitched sleeves in the sides of the hopper bag and then slide the tubes back underneath the wind screen STITCHED SLEEVE UPPER HOPPER TUBE HOPPER BAG BOTTOM FIGU...

Page 9: ...ag frame strap to the holes in the lower hopper tubes using two clevis pins K and hair cotter pins M BAG FRAME STRAP CLEVIS PiN K FIGURE 14 STEP 18 FIGURE 16 IMPORTANT Do not over bend the support rods during the following step Over bending will cause the steel rods to loose supporting tension Tip the hopper onto it s back to assemble the two hopper support rods Place the ends of each rod into the...

Page 10: ...per tube FIGURE 19 STEP 20 SEE FIGURE 18 Assemble a vinyl cap O onto each bag arm tube Assemble two palnuts H onto the ends of the pivot rod using a hammer HINT To ease assembly of the palnuts place the bag on its side on a solid surface With the bottom end of the pivot rod against the surface tap a palnut onto the top end of the rod Repeat for other end of rod CAP O PALNUT H STEP 22 SEE FIGURE 20...

Page 11: ...e best performance from your sweeper arrange the spacers so that the sweeper bag is approximately level with the ground and approximately 5 to 7 off the ground as shown in figure 21 BRUSH HEIGHT ADJUSTED APPROXIMATELY MID WAY l APPROXIMATELY LEVEL 5 to 7 FROM SURFACE FIGURE 21 GROUP A For vehicles with hitches having 8 to 10 ground clearance GROUP El For vehicles with hitches having 10 to 13 groun...

Page 12: ...t loosen the wing knob and push down on the height adjustment handle to raise the brush or push up on the handle to lower the brush Best adjustment is when the brush setting is 1 2 down into the grass Always mow the grass to an even height before sweeping SWEEPING SPEED Try a starting speed of approximately 3 m p h third gear on most tractors Depending on the conditions it may be necessary to adju...

Page 13: ... coat of grease To remove the right wheel unscrew the wing knob and remove the wheel and washers To remove the left wheel pop off the hub cap using a screwdriver and remove wheel along with the bolt washers step spacer and nut See figures 22 and 23 REMOVING RIGHT SIDE WHEEL WING KNOB WASHER REMOVING LEFT SIDE WHEEL NYLOCK NUT STEP SPACER WASHER BOLT HUB CAP FIGURE 23 CLEANING Clean sweeper housing...

Page 14: ...shaft and the jack shaft Remove the pinion gear washer and drive pin from the end of the brush shaft The drive pin may fall out of the brush shaft when the pinion gear is removed Remove the idler gear and washers from the jack shaft Clean all parts Replace worn parts To reassemble lightly grease the jack shaft and the brush shaft Insert the pin into the hole in the brush shaft Make sure the pin st...

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Page 16: ...rts call Sears Parts Direct 1 800 252 1698 or go to www searspartsdirect com 55 51 46 60 57 49 54 49 12 52 53 57 59 51 46 P 56 61 11 F 1 56 20 _1819 28 27 22 22 7 13 30 29 25 21 10 36 34 35 33 Q 34 47 I 43 47 _ 46 8 _ _ 34 41 34 41 3 19 46 41 37 38 7 41 34 d 16 ...

Page 17: ...lt Hex 3 8 24 x 3 1 2 Lg Spacer Step Nut Nylock 3 8 24 Thread Bolt Hex 5 16 18 x 1 3 4 Lg Bolt Hex 5 16 18 x 3 Lg 1 Brush Shaft 4 Brush 42 8 Retainer Brush Single 4 Retainer Brush Double 4 Bolt Hex 1 4 20 x 1 Lg 8 Bolt Hex 1 4 20 x 3 4 Lg 16 Nut Nylock 1 4 20 Thread 1 Wing Knob 2 Washer 378 x 1 25 x 061 4 Wheel Bearing 43 43224 44 23353 45 23368 46 43055 47 46867 48 48365 49 48366 50 43978 51 4491...

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Page 20: ...To order replacement parts call Sears Parts Direct 1 800 252 1698 or go to www searspartsdirect com ...

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