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Hydrostatic Zero-Turn

Commercial Riding Mower

Professional Turf Equipment

OPERATOR’S AND SERVICE MANUAL

60” Fabricated Deck

Digital Fuel Injection,

Liquid Cooled

Summary of Contents for 29HP Tank

Page 1: ...Hydrostatic Zero Turn Commercial Riding Mower Professional Turf Equipment OPERATOR S AND SERVICE MANUAL 60 Fabricated Deck Digital Fuel Injection Liquid Cooled ...

Page 2: ...ng Blades 15 Maintenance and Service 16 A Mower Deck 16 B Hydraulic Oil 17 C Electrical System 18 D Tires 20 E Brakes 21 F Hydraulic System 22 G Storage 23 Maintenance Schedule 24 Performance Adjustments 26 A High Speed Tracking Adjustment 26 B Engine RPM Check and Adjustment 26 C Deck Corner Ball Wheel Roller Settings 27 D Deck Center Anti Scalp Roller Settings 27 E Lap Bar Adjustment 27 F Deck L...

Page 3: ...ctors are also dependent upon the awareness concern prudence and proper training of the personnel involved in the oper ation transport maintenance and storage of the equipment WARNING The engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer birth defects or other reproductive harm This unit is equipped wit...

Page 4: ...eep all safety signs legible and properly installed 6 Do not check for hydraulic leaks with any part of the body 7 Do not add fuel to a machine when the engine is running and or the exhaust system is hot 8 Keep machine clean and free of debris grass leaves oil grease etc 9 Place lap bars in neutral start position set park brake disengage P T O turn engine off and remove ignition key before you dis...

Page 5: ...oided Loose connections at the battery terminals can produce sprks and heat connections to the terminals must be kept tight and the terminals and battery surfaces kept clean of acids and corro sion If batteries are re charged or jumped from external sources make sure that the connections are made properly and in the correct sequence connect to the positive terminal of the good battery first then c...

Page 6: ... clothes lines guy wires buildings etc At other times and conditions ROPS and OPDs shall be in their fully upright and locked configurations DANGER Damaged ROPS and OPDs must be replaced prior to operator use 3 Seat belts shall be used and shall be prop erly fastened about the operator s waist at all times except when the ROPS or OPDs are not properly installed and or not properly secured onto the...

Page 7: ...vy duty vinyl fabric it adjusts to recline up to 16 degrees and it will fold forward for transport or protection from the elements of weather lever actuated on operator s left side The armrests are adjustable for operator comfort knob inside armrests actuated from the bot tom Roller bearing single locking tracks provide easy repositioning fore aft up to 5 lever actuated on lower right 3 A mechanic...

Page 8: ...into mower when engine is running ROTATING BLADE DANGER Part Number 777S32840 Part Number 777S32797 Part Number 02003514 WARNING Maximum weight on hitch is 50 lbs Maximum towed load is 500 lbs Never allow passengers on towed equipment Loss of traction can occur on slopes 5 9 maximum grade Travel slowly and allow extra distance to stop Use caution during turns to avoid jack knifing Use extra cautio...

Page 9: ... shutoff valves Ground Speed 0 10 MPH forward 0 4 MPH reverse Net Weight 1170 lbs w 60 deck ENGINE INFO Engine 29HP Digital Fuel Injection Liquid Cooled OHV Kawasaki Type Horizontal Crankshaft V Twin Air Cleaner Dual Element Canister Type Lube System Pressurized with oil filter Hydraulic System 4 quart capacity One quart filter Starter 12 volt electric Blade Brake Clutch Electric TRACTION DRIVE IN...

Page 10: ...hen turning downhill Control the speed and direction of the zero turn machine primarily with the speed directional control lap bar of the downhill side of the machine I E maintain the uphill side lap bar essen tially in a fixed position k Be careful when crossing gravel paths or roadways Always turn off the blade clutch switch and wait until the blades stop rotat ing and raise the cutting deck to ...

Page 11: ... as trac tion can be reduced g Slow down before turning and come to a complete stop before any zero turn maneu ver h Do not stop machine or park machine over combustible materials such as dry grass leaves debris etc 3 To Mow Grass and Produce a Striped Pat tern a Pick a point on the opposite side of the area to be mowed post tree shrub etc b If on an hillside start at the bottom so that the turns ...

Page 12: ...e on each drive wheel when the handle is pulled to the rear The brake must be engaged in order to start the engine 6 Foot Pedal Lift Assist See Figure 3 Located on the right front corner of the mowing deck A two pedal mechanism is provided whereby one pedal first is used to raise to momentarily hold the implement at a desired height if needed and to latch it in the transport or maximum height sett...

Page 13: ...stop DO NOT OVERFILL Space must be left for expansion b Engine Oil Filled at the factory before shipment Pull out the oil dipstick wipe it off and reinsert it Pull it out again and read the oil level If it is below the operating range add oil through the fill tube using a funnel to bring it up to the top of the operating range Note Gasoline Engine Use SAE 10W30 or SAE 10W40 engine oil rated for se...

Page 14: ...n attained If the dimensions are not correct repeat steps c through f above 5 Lubricate all fittings listed in the mainte nance section D Zero Turn Break In And Operating Pro cedures DANGER Reread the When Mowing Safety Precautions The following procedures are suggested for operators of ride on machines which have zero turn capabilities 1 Orientation a Read the entire Operator s Manual b Sit on th...

Page 15: ... RIGHT lap bar forward more than the left side NOTE If one lap bar is in the neutral position and the other is advanced the turn side tire will not rotate and a pivot turn will be executed turf defacement could occur if on grass as well as potential damages to the traction surface and the tire If the lap bar on the turn side is not brought all the way to neutral then the turn side tire will contin...

Page 16: ... mower will slowly move backward The farther you move the levers backward the faster the mower will go back ward i To turn pull the lever back on the side to which you want to turn The farther back you pull the lever the faster and more sharply you will turn Initially you will have to be careful to avoid turning to fast and too far j After you have mastered operating the mower use the second foot ...

Page 17: ...f the PTO belt by moving the belt tensioning rod Note There is a certain amount of spring tension due to the weight of the deck When removing the lift linkage from the deck the ten sion of the springs will go from the deck to the lift handle Not capturing the lift handle while removing the lift linkage from the deck will cause it to snap back d Detach the mower drive belt e Linch Pins Figure 6 Hei...

Page 18: ...nuts from the deck cov ers and remove both covers c Using a 1 2 socket breaker bar or socket rachet insert the male end into the 1 2 opening in the lower idler arm assembly and pull the idler arm clockwise While holding the idler arm back loosen the blade drive belt from the pulley and slide the belt away from the pulley d Remove tension of the PTO belt by moving the belt tensioning rod Loosen the...

Page 19: ...faster drainage Remove nut caps and drain oil from both left and right pumps Replace and retighten nuts Figure 9 Hydraulic pumps Unfasten hose and drain from the bot tom of both pumps j Remove the three screws from the top of the oil filter and replace the oil filter ele ment Coat the sealing surface with Shell Rimula 15W40 oil or equivalent Install the three screws back into the oil filter k Add ...

Page 20: ...aged and both steering levers must be in the neutral position Once the engine is started the seat must be occupied and the parking brake must be released before either of the steering levers can be moved Also the seat must be occupied before the blade clutch switch can cause the blades to rotate 8 Safety Switch Operation Checks The following operational checks should be made daily a Blade Clutch S...

Page 21: ...in straight travel see tire side wall for proper inflation pressure b Keep the valve caps tightened to prevent air pressure loss 2 Leaking Tires When a flat tire occurs repair or replace immediately The normal procedure is to remove the wheel and replace it with a spare Take the leaking tire to a maintenance area and repair If a tire is getting soft park the mower on the nearest level paved area I...

Page 22: ...ts in any hose 2 Hydraulic Oil Tank and Filter Note Change the hydraulic oil and the oil fil ter element after the first 50 hours of operation and every 500 hours thereafter To drain the hydraulic oil tank place a 2 gallon drain pan under the drain plug on the bottom of the hydraulic oil tank Remove the drain plug drain the tank then replace the plug Remove the three screws from the top of the oil...

Page 23: ...bars must be in their Neutral positions for the neutral lock linkage to func tion the spring loaded linkage will force rods in through aligning holes in each lap bar whenever the lap bars are in their Neutral positions Note Both lap bars must be in their Neutral positions for the Park brake interlock mecha nism to function so as to prevent lap bar movement movement that would activate the hydrosta...

Page 24: ...on the carburetor Start the engine and allow it to run out of fuel This will prevent gum and varnish deposits from forming Replace the fuel fil ter g Gasoline Engine Only Remove the spark plugs and pour approximately one ounce of oil into each cylinder Crank the engine one or two turns to spread the oil evenly on the cylinder walls Replace the spark plugs h Clean the battery and make sure it is fu...

Page 25: ...se Shell Rimula 15W40 or equivalent 6 Oil wear points Follow the Oiling Chart 7 Lubricate all grease fittings Follow the Lubrication Chart D Every 100 Hour Checks 1 Change the engine oil filter Every 50 hours under heavy duty operation 2 Check the engine spark plugs E Every 500 Hour Checks 1 Change the hydraulic oil and the hydraulic oil filter F Yearly Checks 1 Check the oil in the hydraulic rese...

Page 26: ...e Pivots Transport Handle Pivots Transport Handle Pin Deck Frame Up and Down Pivots Seat Hinge Steering Lever Linkage Rod End Bearings Lever Return Assembly Rod End Bearings Pump Control Lever Pivots Brake Lever Pivot Brake Lever Control Rod Ends Brake Control Rod Ends LUBRICATION CHART Use a grease gun filled with NO 2 Multipurpose Lithium Base Grease No of Grease Fittings Description EVERY 25 HO...

Page 27: ...ine up to operating temperature 3 Locate the Hour Meter Tachometer Service Minder display on the right hand operator con trol panel see Fig 1 on page 9 of the manual This display defaults to Tachometer mode when engine is running 4 Move the throttle lever to the high speed posi tion and note the RPM reading on the display 5 Move the throttle lever back to the low speed position and again note the ...

Page 28: ...tay in contact with the seat back 2 Lap bars should not contact operator s legs c In the full reverse position 1 Lap bars should not contact the opera tor s legs or torso 2 Set the seat to the preferred operating position a Adjustment lever is located under the front edge of the seat b The seat has five inches of front to rear adjustment available 3 Check factory settings of lap bars for the con d...

Page 29: ...right blade when aligned along the mower centerline The blade to ground height at the rear of the blade tip should be 1 8 to 1 4 higher than the front tip This is referred to as blade pitch The sam height difference should be true for the left blade measured front and back 8 To adjust the blade pitch the deck pitch must be adjusted Loosen the inner jam nuts at the rear of the horizontal threaded r...

Page 30: ...30 WIRING DIAGRAM GD 02002951 ...

Page 31: ...31 ...

Page 32: ...d o MTD Canada Ltd 2955 jean Baptiste Deschamps Ville Lachine Quebec H8T 1C5 or call 1 800 361 5770 or log on to our website at www cubcadet info This limited warranty does not provide coverage in the following cases a Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments control linkages drive system engines and normal...

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