Coral JETCLEAN DF Series Operation Manual Download

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CORAL S.p.A.

JETCLEAN DF

12 -

Operations Manual

ANTIPOLLUTION SYSTEMS

Controlled Air Design, LLC

919 607 6765

Summary of Contents for JETCLEAN DF Series

Page 1: ...LL C z 1 w J 0 1 w CORAL S p A JETCLEAN DF 12 Operations Manual ANTIPOLLUTION SYSTEMS Controlled Air Design LLC 919 607 6765 ...

Page 2: ...S 59 3 6 VIBRATION LEVELS 59 3 7 OBLIGATIONS 59 3 8 PROHIBITIONS 59 3 9 INTENDED USE UNINTENDED USE 60 3 10 SAFETY SIGNS USED ON THE MACHINE 61 3 11 WARRANTY 61 4 MACHINE DESCRIPTION 62 4 1 MAIN COMPONENTS 62 4 2 OPERATIONAL DESCRIPTION 64 4 3 TECHNICAL SPECIFICATIONS 66 4 4 OVERALL DIMENSIONS 67 4 5 SAFETY DEVICES 69 5 TRANSPORTATION AND INSTALLATION 69 5 1 TRANSPORTATION 69 5 2 INSTALLATION 69 5...

Page 3: ... so it can be found quickly in any situation The manual forms an integral part of the machine for safety purposes Therefore It must be kept complete in all its parts if it gets lost or damaged it is necessary to order a replacement the machine must be tracked up to its destruction even in the event of moving sale hiring etc It must be kept updated and include any changes made to the machine WARNIN...

Page 4: ...ich has the exact identification of the machine in question CORAL S p A Corso Europa 597 10088 VOLPIANO TORINO ITALY Tel 39 011 9822000 Fax 39 011 9822033 e mail coral coral eu Made in Italy TIPO S N MAX m3 h N Ord Prod kW MIN m3 h V Ph Hz H Stat Pa MAX bar Rpm IP Rpm max kgf dB A FIELD DESCRIPTION TYPE Machine description No Machine serial number S N Serial number PROD ORD Production order No MAX...

Page 5: ...Maschinen 2006 42 CE Die Fa CORAL S p a Corso Europa 597 Volpiano Torino Italien erklärt hiermit daß die Bauart der wie folgt allen einschlägigen grundlegenden Sicherheits und Gesundheitsanforderungen EG Richtlinie Maschinen WPF PCEJHQNIGPFG 4KEJVNKPKGP KPKIG CPIGYGPFGVG JCTOQPKUKGTVG 0QTOGP Ŗ UNI EN 12100 2 2005 5KEJGTJGKV XQP CUEJKPGP Ŗ EN 60204 1 NGMVTKUEJG WUT UVWPI H T PFWUVTKGOCUEJKPGP Ŗ 200...

Page 6: ...y during the maintenance installation and cleaning stages Operators for their part must use personal protective equipment suited to the risk to be addressed The most used are gloves and masks goggles safety footwear etc GENERAL RESIDUAL RISKS Residual risk Description 1 VOLTAGE PRESENCE DANGER There would be a risk of electric shock in the event in which the operator performs maintenance or replac...

Page 7: ...system 3 7 OBLIGATIONS Do not use the machine improperly that is do not use the machine in any manner other than that indicated in the paragraph entitled 3 9 INTENDED USE UNINTENDED USE Perform maintenance operations with the machine turned off Only qualified personnel can operate the machine In particular operators must observe the rules and instructions provided by the employer the manager and t...

Page 8: ...as been designed and built to work safely if it is used within these limits the procedures in the user manual are performed routine maintenance is performed on time and as indicated in the manual extraordinary maintenance is performed promptly when needed the safety devices are not removed or bypassed WARNING It is considered MISUSE if the machine is used to obtain production values different from...

Page 9: ...er 3 11 WARRANTY The warranty is subject to the following general conditions the packaging must be opened and installation must be performed by authorized and or approved technicians by the Manufacturer the first start up and positive testing of the installed machine must be done in the presence and under the technical guidance of the Manufacturer or his her authorized representative the test repo...

Page 10: ...s made up of the following components POS ELEMENT A CARTRIDGE FILTER B FAN C COUNTER AND SWITCH D PNEUMATIC PLANT CLEANING A B A C D 4 1 1 CARTRIDGE FILTER The fabric filter is non woven polyester which is made by a spun bonded process This manufacturing method allows no variation of air permeability allowing better filtration efficiency and high stability B Q365 Q325 380 418 ...

Page 11: ...ES Ø325 L 400 mm NO OF FOLDS SURFACE 175 8 m2 WEIGHT 270 g m2 MAX OPERATING TEMPERATURE 130 C BIA CLASSIFICATION M USGC 4 1 2 SOUNDPROOF PLENUM OPTIONAL The ejected soundproof plenum 1 can be supplied optionally with the JETCLEAN DF machine It is installed to muffle the noise tested from the engine and from the by the turbulent air movement 1 1 ...

Page 12: ...gh the air intake by the vacuum created inside the casing by the centrifugal fan STEP ACTION A The air passes through the vertical pre chamber in which the first mechanical separation of the particles takes place by decantation B The heavy particles sink to the bottom of the wheeled container C The remaining particles are filtered by the cartridge filter D The finer filter dust settles in the seco...

Page 13: ...igh efficiency is determined by the fact that the solenoid valves obtain the air directly from the tank which injects it directly into the cartridge The high shock wave as a consequence separates the powder by discarding it to the container WARNING The system uses and filtered compressed but not lubricated air in the pressure field of 2 6 bar WARNING To set the TIMER see paragraph 5 4 2 ADJUSTMENT...

Page 14: ...25 L 400 D 325 L 400 D 325 L 400 NO OF FILTERS 1 1 2 2 FILTER TYPE CARTRIDGE CARTRIDGE CARTRIDGE CARTRIDGE FILTER FABRIC TYPE 100 POLYESTER 100 POLYESTER 100 POLYESTER 100 POLYESTER BIA CLASSIFICATION M USGC M USGC M USGC M USGC FILTERING SURFACE 8 m2 8 m2 16 m2 16 m2 FILTRATION EFFICIENCY 99 9 99 9 99 9 99 9 STORAGE CAPACITY FRONT DRUM 9 Lt 9 Lt 12 Lt 12 Lt STORAGE CAPACITY BACK DRUM 15 Lt 15 Lt ...

Page 15: ...67 REPRODUCTION EVEN IN PART OF THE ILLUSTRATIONS AND OR TEXT IS FORBIDDEN www coral eu EC regulation maintenance and user Manual 4 4 OVERALL DIMENSIONS ...

Page 16: ...IONS AND OR TEXT IS FORBIDDEN www coral eu JETCLEAN DF Series edition 01 12 OVERALL DIMENSIONS INLET A B C D JETCLEAN DF1 675 905 1129 938 1 x D 150 JETCLEAN DF2 750 955 1380 1158 1 x D 150 JETCLEAN DF2 750 955 1420 1158 2 x D 150 vers from 2 2 kW ...

Page 17: ...ortation and check the completeness of the delivery Otherwise tell your dealer as soon as possible and no later than 10 days after delivery WARNING Prior to any handling disconnect the machine from the mains supply and from the connections with utilities WARNING It is mandatory to electrically ground the filter by connecting the points of contact with an adequately sized copper wire a section of 2...

Page 18: ...g area represents the area of possible overturning WARNING On the top part the filter is equipped with a grid for the leaking of the filtered air Therefore at the extern installation it is advisable to protect the filter with a canopy to save it from infiltrations of rainwater 5 2 1 ARM FITTING To fit the arm follow the procedure below STEP ACTION 1 Screw the fifth wheel to the arm by means of the...

Page 19: ... Insert the five pole plug 4 For a short time start and stop the machine to check the correct rotation direction indicated by the arrow on the engine 5 4 ADJUSTMENTS 5 4 1 FLOW ADJUSTMENT To adjust the flow of the unit follow this procedure STEP ACTION 1 Acting on the butterfly gate optional mounted on the ducting using the appropriate the knob 5 4 2 ADJUSTMENT OF THE TIMER FOR CARTRIDGE CLEANING ...

Page 20: ...ilter 0 MAIN SWITCH 7 MAINTENANCE WARNING Do not perform any maintenance operations when the machine is in operation or connected to an electricity source We therefore recommended during these phases to disconnect the plug lock the controls to avoid accidental start ups WARNING We recommended not using flammable liquids when cleaning the filters 7 1 ROUTINE MAINTENANCE To ensure correct machine op...

Page 21: ... wheeled collection container WARNING The operations listed above must be carried out by qualified personnel 7 1 2 CLEANING WARNING The incorrect cleaning or replacement of filtering media carries the risk of leakage to the outside environment and of pollutant work 7 2 EXTRAORDINARY MAINTENANCE Operations not included among those listed as routine maintenance are considered extraordinary maintenan...

Page 22: ... systems Intervene at the pause times of the solenoid valves Replace the filtering parts if necessary The fan vibrates The rotor is not balanced Remove and clean the rotor The fan turns but suction is insufficient the rotation direction is incorrect Invert the two phases connected to the engine Start failure Incorrect connection Check the electrical connections 9 SCRAPPING AND DECOMMISSIONING The ...

Page 23: ...re connected to the circuit look scheme under section 7 2 2 REPLACEMENT OF THE PNEUMATIC CLEANING COMPONENTS TIMER 11 SPARE PARTS 11 1 HOW TO REQUEST SPARE PARTS If you need to order spare parts proceed as follows 1 Photocopy the form on the below page 2 Fill in the suggested spaces 3 Contact your local distributor or service office and CORAL S p A spare parts sending a copy of the completed form ...

Page 24: ...RAL S p A Corso Europa 597 10088 Volpiano TORINO ITALY Ph 39 011 9822000 r a Fax 39 011 9822033 044 e mail coral coral eu http www coral eu P I 02695840013 Spare parts request form Goods delivery address Invoice delivery address Applicant name Telephone number Shipment by Fax number Date MACHINE SERIAL NUMBER YEAR OF MANUFACTURE POS NO DESCRIPTION QUANTITY ...

Page 25: ...77 REPRODUCTION EVEN IN PART OF THE ILLUSTRATIONS AND OR TEXT IS FORBIDDEN www coral eu EC regulation maintenance and user Manual 11 2 SPARE PARTS LIST JETCLEAN DF1 ...

Page 26: ...78 REPRODUCTION EVEN IN PART OF THE ILLUSTRATIONS AND OR TEXT IS FORBIDDEN www coral eu JETCLEAN DF Series edition 01 12 JETCLEAN DF2 ...

Page 27: ... NI 1 No 13 JUNCTION W 1 4 NUT M OT NI AIR712 1 No 14 FAN LOCKING WASHER 1 No 15 DF BODY UNIT HOPPER 1 No 16 DF OPENING DOOR 1 No 17 DF INSTRUMENT DOOR FRONT PANEL 1 No 18 DF FRONT BOX 1 No 19 ENGINE UNIT PLATE 1 No 20 DF REAR BOX 1 No 21 ELECTRIC MOTOR 1 No 22 FAN 1 No 23 COUNTER 5 1 LEGRAND 380V 50Hz 1 No 24 WHEEL Ø 80 FIXED BLACK RUBBER 2 No 25 WHEEL Ø 80 UPPER GIR W BRAKE BLACK RUBBER 2 No 26 ...

Page 28: ...CORAL S p A ANTIPOLLUl10N SYSTEMS ...

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