CLEOPATRA Cleo Premium Pro 1532 Mounting Instructions Download

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MOUNTING INSTRUCTIONS

Cleo

Premium Pro

Professional s

team generator

90549003

Summary of Contents for Cleo Premium Pro 1532

Page 1: ...MOUNTING INSTRUCTIONS Cleo Premium Pro Professional steam generator 90549003 EN ...

Page 2: ......

Page 3: ...llation work 20 5 1 Important notes for mounting and installation work 20 5 2 Installation overview 21 5 3 Mounting the unit 22 5 3 1 Notes on locating the unit 22 5 3 2 Mounting the steam generator 24 5 3 3 Inspecting the installed unit 25 5 4 Steam installation 26 5 4 1 Overview steam installation 26 5 4 2 Positioning mounting the steam distributor 27 5 4 3 Installing the steam and condensate ho...

Page 4: ... in this documentation please contact Cleopatra B V 1 2 Notes on the mounting instructions Limitation The subject of these mounting instructions is the steam generator Cleo Premium Pro The various accessories are only described insofar as this is necessary for proper operation of the equipment Further information on accessories can be obtained in the respective instructions These mounting instruct...

Page 5: ...ng Please safeguard these mounting instructions in a safe place where it can be immediately accessed If the equipment changes hands the documenta tion should be passed on to the new operator If the documentation gets mislaid please contact Cleopatra B V Language versions Thepresentmountinginstructionsareavailableinvariouslanguages Please contact Cleopatra B V Copyright protection The present mount...

Page 6: ...Pro are familiar and comply with the appropriate regulations on work safety and the prevention of accidents Intended use The steam generator Cleo Premium Pro is intended exclusively for gen eration of steam for a steam bath within the specified operating condi tions see chapter 6 Product specifications Any other type of application without the express written consent of the manufacturer is conside...

Page 7: ...e owner without delay and to secure such a unit against accidental power up Prohibited modifications to the unit No modifications must be undertaken on the Cleo Premium Pro without the express written consent of the manufacturer For the replacement of defective components use exclusively original ac cessories and spare parts available from Cleopatra B V ...

Page 8: ... medium large 400V3 400 V 3 50 60 Hz 5 534 x 8 834 x 15 1534 x 23 2364 x 32 3264 x 45 4564 x 65 6564 x 400V2 400 V 2 50 60 Hz 5 524 x 8 824 x 230V3 230 V 3 50 60 Hz 5 532 x 8 832 x 15 1532 x 23 2362 x 32 3262 x 230V1 230 V 1 50 60 Hz 5 522 x 8 822 x Other heating voltages on request Key model designation Example Cleo Premium Pro 4564 400V3 Product designation Unit model Heating voltage 400V 3 50 6...

Page 9: ...e 230V 1 50 60Hz Water pressure 1 10 bar 3 2 Identification of the unit The identification of the unit is found on the type plate Type designation Serial number 7 digits Month Year Heating voltage Maximum steam capacity per unit Admissible water supply pressure Power consumption Control voltage Field with certification symbols ...

Page 10: ...isplay and control unit 13 Drain key 14 Operation status indicators 15 Unit switch 16 SC pump 17 Water cup 18 Filling and draining hose 19 Water supply hose 20 Overflow hose 21 Inlet valve 22 Drain pump 23 Drain cup 24 Steam cylinder receptacle 25 Drain hose manual drain 26 Steam cylinder 27 Level sensor 28 Steam outlet 29 Electrode plug 30 Drain connector 31 Water supply connector figure shows me...

Page 11: ...bottom via water cup and supply line As soon as the electrodes come in contact with the water current begins to flow between the electrodes eventually heating and evaporating the water The more the electrode surface is exposed to water the higher is the current consumption and thus the steam capacity Steam distributor Steam hose Water cup Overflow hose Filling and draining hose Water supply hose I...

Page 12: ...ss theconductivityofthewater increases due to an escalating mineral concentration Eventually an inadmissibly high current consumption would take place if this concentration process were permitted to continue To prevent this concentration from reaching a value unsuitably high for the operation a certain amount of water is perio dically drained from the cylinder and replaced by fresh water Lime mana...

Page 13: ...G 3 8 included in the delivery 6 Filter valve accessory Z261 7 Manometer installation recommended 8 Funnel with siphon building side 9 Water drain hose included in the delivery 10 Service switch heating voltage supply building side 11 Service switch control voltage supply building side 12 Steam hose accessory DS22 DS35 13 Steam distributor accessory W DDS DDL 14 Temperature sensor accessory KTY 12...

Page 14: ... 1x 2364A L 1x 3264A L 1x 4564A L ___ 3 7 Accessories 3 7 1 Accessories overview Accessories for water installation Cleo Premium Pro 522 524 532 534 822 824 832 834 1532 1534 2362 2364 3262 3264 4564 6564 Filter valve 1xZ261 Accessories for steam installation Cleo Premium Pro 522 524 532 534 822 824 832 834 1532 1534 2362 2364 3262 3264 4564 6564 Steam distributor up to max 4 kg h Details see chap...

Page 15: ...e sensor 1xKTY Cleo Premium Pro Remote Terminal 1 Terminal RP for the remote control of up to 8 steam generators Cleo Premium Pro Touch Screen Panel 1xTSP General accessories Cleo Premium Pro 522 524 532 534 822 824 832 834 1532 1534 2362 2364 3262 3264 4564 6564 All weather protective housing Layout according to the separate data sheet ...

Page 16: ... 3 7 2 1Steam distributor DDS22 3 7 2 3 3 8 2 3Steam distributor W22 W35 3 7 2 2 3 7 2 2Steam distributor DDL22 DDL35 ø22 5 mm ø48 5 mm max 19 mm ø43 mm DDL22 ø22 5 mm DDL35 ø35 mm max 18 mm W22 ø43 mm W35 ø61 mm W22 ø22 5 mm W35 ø35 mm ...

Page 17: ...according chapter 3 7 packed separately Spare parts list 3 9 Storing Transportation Packaging Storing Store the unit in a protected area meeting the following requirements Room temperature 1 40 C Room humidity 10 75 rh Transportation For optimum protection always transport the unit in the original packag ing The weight of the units with a steam capacity of more than 8 kg h is more than 20 kg see c...

Page 18: ... 38 kg h 52 m3 26 kg h 41 kg h 56 m3 27 kg h 43 kg h 60 m3 29 kg h 45 kg h Important notes The determined steam capacity based on the above table does not consider any steam loss e g due to condensation in the steam hoses and the steam distributors any heat loss of the unit as well as any absorption or release of humidity of materials located in the steam bath being humidified In addition the calc...

Page 19: ...5 1534 x 23 2364 x 32 3264 x 45 4564 x 65 6564 x 400V2 400 V 2 50 60 Hz 5 524 x 8 824 x 230V3 230 V 3 50 60 Hz 5 532 x 8 832 x 15 1532 x 23 2362 x 32 3262 x 230V1 230 V 1 50 60 Hz 5 522 x 8 822 x Other heating voltages on request 4 2 Selecting the options an accessories For selecting the options and accessories see chapter 3 6 and 3 7 Cleo Premium Pro 4564 400V3 ...

Page 20: ...omply with all local regulations dealing with water steam and electrical installations Safety Some installation work requires removal of the unit covers Please note the following DANGER Danger of electric hazard You may get in touch with live parts when the unit is open The steam generator must be connected to the mains only after all mounting and installation work has been completed and the cover...

Page 21: ... ON OFF R m i n 3 0 0 m m Z261 125 1250 µS cm 1 10 bar 1 40 C ø 31 mm ø14 7 mm 40 mm G 3 4 G 1 2 G 3 8 min 50 cm R m in 3 0 0 m m min 5 min 20 KTY min 300 mm DS35 DS22 W22 DDL22 DDS22 W35 DDL35 X31 TEMP S 24V GND TEMP IN 24V 1 2 3 4 5 Electric installation see chapter 5 6 Water installation see chapter 5 5 Mounting the unit see chapter 5 3 Steam installation see chapter 5 4 5 2 Installation overvi...

Page 22: ...534 2362 2364 3262 3264 4564 6564 Dimensions Housing dimensions in mm X 428 428 508 508 563 563 563 Y 255 255 345 345 354 354 354 Z 575 575 620 620 640 640 640 Weights Net weight in kg 12 12 19 19 28 28 30 Operating weight in kg 17 17 29 29 65 65 67 min 400 mm m i n 6 0 0 m m min 100 mm min 100 mm min 380 mm Z Y X ...

Page 23: ...rial Install the steam generator in such a manner that it is freely accessible with sufficient space available for maintenance purposes refer to the above illustration for minimum distances The Cleo Premium Pro is protected according to IP21 Make sure the units are installed in a drip proof location and the admissible ambient conditions are complied with The steam generator Cleo Premium Pro may on...

Page 24: ...t the supplied plastic plugs and fix the wall support to the wall with the screws supplied Before tightening the screws adjust wall support horizontally using a spirit level 3 Unlock the screw of the front panel steam side then remove the front panel 4 Unmount the steam cylinder see Cleo Premium Pro operating instruc tions chapter 6 3 1 5 Hang up the unit onto the wall support Then fix the unit to...

Page 25: ...t installed in the correct place see chapter 5 3 1 Is the supporting surface stable enough Is the unit correctly aligned vertically and horizontally Is the unit properly secured see chapter 5 3 2 Has the front panel of the unit been relocated and correctly fixed with the screw ...

Page 26: ...ion 5 4 1 Overview steam installation W22 DDL22 DDS22 W35 DDL35 min 5 R m i n 3 0 0 m m min 300 mm R m i n 3 0 0 m m min 5 min 20 min 300 mm DS35 DS22 KS10 W22 DDL22 DDS22 W35 DDL35 R m in 3 0 0 m m min 20 Ø m i n 2 0 0 m m ...

Page 27: ... steam outlet of the steam distributor with corresponding meas ures to make sure steam bath users can not be burned by the steam flow DetailedinformationontheinstallationofsteamdistributorsDDS DDL and W can be found in the separate mounting instructions for these products ø22 5 mm ø48 5 mm max 19 mm ø43 mm DDL22 ø22 5 mm DDL35 ø35 mm max 18 mm W22 ø43 mm W35 ø61 mm W22 ø22 5 mm W35 ø35 mm DSS22 DS...

Page 28: ... is mounted more than 500 mm above the top edge of the steam generator Initially lead the steam hose with an upslope of at least 20 over a minimum height of 300 mm then lead the hose with a minimum upslope of 20 and or a minimum downslope of 5 to the steam distributor The condensate hose is led down to the humidifier with a minimum slope of 20 in the form of a siphon min hose bend diameter Ø200 mm...

Page 29: ...n upslope of at least 20 over a minimum height of 300 mm above the top edge of the steam gen erator and then down to the steam distributor with a minimum slope of 5 Condensate hose of the condensate drain is led down with a minimum slope of 20 in the form of a siphon min hose bend diameter Ø200 mm directly into a discharge funnel Important Before putting the unit into operation the siphon of the c...

Page 30: ...ose is not permissible Steam hoses must be prevented from sagging condensate pockets if necessary support with pipe clamps trough or wall brackets or install a condensate drain in the steam hose Important When deciding on the length and layout of the hose it should be noted that the steam hose may become somewhat shorter with progressive ageing Important note regarding the IP protection class to m...

Page 31: ... exclusively copper pipe or stainless steel min DIN 1 4301 To minimize the condensate formation loss the steam pipes must be insulated The minimum bend radius for solid pipes is 5 x internal diameter Connection of the steam pipes to the steam distributor and steam gen erator is effected by means of short lengths of steam hose secured with hose clamps Important Allowance must be made for a pressure...

Page 32: ...ularly upwards before first bend 2 Minimum bend radius of steam hose of 300 mm not maintained forming of condensate 3 Siphon of the condensate hose not at least 300 mm below the steam distributor 4 No condensate drain installed at vertical transition 5 Steam hose not sloped slope min 20 1 2 3 4 5 ...

Page 33: ... been followed Steam hose no sagging condensate pocket or condensate drain withsiphon hosebendwithaminimumdiameterof200mm installed at the lowest point Rigid steam lines properly insulated Correct installation material used Minimum internal diameter maintained Steam hose s securely attached with clamps Heat expansion during operation and shortening of the hose with ageing taken into consideration ...

Page 34: ...34 5 5 Water installation 5 5 1 Overview water installation 125 1250 µS cm 1 10 bar 1 40 C min 50 cm 40 mm G 1 2 ø 31 mm G 3 4 ø14 7 mm G 3 8 Z261 ø 31 mm G 3 4 G 3 8 ...

Page 35: ...as corrosion inhibitors disinfectants etc is not allowed since these additives may endanger health and affect proper operation If the Cleo Premium Pro shall be operated with softened or partly softened water please contact Cleopatra B V The connection material must be pressure proof and certified for use in drinking water systems Important Before connecting the water line the line should be well f...

Page 36: ...nents and pipes properly secured and are all threaded connections securely tightened Is the water system properly sealed Does the water supply installation meet the requirements of the local regulations for water installations Water drain Istheminimuminsidediameterofthedrainpipeof40mmmaintained throughout the entire length Has drain pipe been installed with a downslope of at least 10 Has the heat ...

Page 37: ...5 D D GND 5V 24V X15 D D GND 5V 24V X15 JP1 JP4 JP5 JP1 JP4 JP5 JP1 JP4 JP5 Remote Terminal D D GND 5V 24V X15 JP1 JP4 JP5 from contactor to cylinder JP1 JP4 JP5 J9 J1 J4 J1 X1 X4 X5 J2 J3 Excess temperature switch Temperature sensor 5 6 Electric installation 5 6 1 Wiring diagram Cleo Premium Pro A5 Temperature sensor with excess temperature switch e g KTY A6 Temperature sensor 0 10 V BAT Backup b...

Page 38: ...ad into the unit via the cable openings equipped with cable glands e g option CG cable gland The cable for the heating voltage supply must be lead into the unit from the bottom via the cable opening equipped with the clamp strap Fix the cable with the clamp strap Make sure the cables do not scrub on any components or become a stumbling trap Maximum cable length and required cross section per wire ...

Page 39: ...ly line The supply wiring is to be fed into the unit via the clamp strap on the bottom of the unit Heating voltage Max steam capacity kg h Cleo AT4 Nominal power kW Nominal current A Main fuses F8 A 400V3 400 V 3 50 60 Hz 5 534 3 8 5 4 3x 10 8 834 6 0 8 7 3x 16 15 1534 11 3 16 2 3x 25 23 2364 17 3 24 9 3x 35 32 3264 24 0 34 6 3x 50 45 4564 33 8 48 7 3x 80 65 6564 48 8 70 4 3x 100 400V2 400 V 2 50 ...

Page 40: ...onnected to the respec tive potential free relay contacts of the remote indicator board according to the wiring diagram Error This relay is activated if an error is present Service This relay is activated when the set service interval has expired Steam This relay closes as soon as the unit produces steam Unit On This relay closes as soon as the unit is switched on via the unit switch The maximum c...

Page 41: ...rminals 24V and TEMP S must be short circuited using a cable bridge J3 CAUTION Do not apply any extraneous voltage to the terminals 24V and TEMP S The cross section of the connecting cable must comply with the applicable local regulations We recommend the use of a shielded cable for the connection of the tem perature sensor and the excess temperature switch Wiring diagram temperature sensor KTY wi...

Page 42: ... PE L1 L1 Q9 230 V 1 50 60 Hz L N PE F9 XE3 230V 12V 12V 230V 230V 230V max 2m L N 8A 250 VAC 8A 250 VAC X27 FAN 0V LIGHT SUPPLY OUT J2 EXT TRAFO IN 24V 0V 18V15V X21 L N N L L N LIGHT 1 LIGHT 2 LIGHT IN F5 230V 1AT 24V 4AT 12V 6 3AT T4 T4 H3 H2 H3 H2 T1 N N PE L1 L1 Q9 230 V 1 50 60 Hz L N PE F9 XE3 Supply FAN Light 24 V 24V 24V 24V 18V 230V L N 15V 0V 8A 250 VAC 8A 250 VAC X27 FAN 0V LIGHT SUPPL...

Page 43: ... be equipped with cable bridges as shown in the wiring diagram The cross section of the connecting cables must comply with the applicable local regulations T1 M5 FAN Cleo Premium Pro ext N N PE L1 L1 Q9 230 V 1 50 60 Hz L N PE F9 XE3 Supply FAN Light 24 V 24V 18V 230V L N 15V 0V 1 Fan Mode 1 Fan Mode X25 NO NO AUX1 AUX2 COM COM FAN 1 2 Fan Mode FAN 2 X26 FAN 0VAC 1 Fan Mode 8 A 250 VAC 8 A 250 VAC...

Page 44: ...led are connected in series via the contacts D and D of terminal block X15 to the humidifier connected to the remote terminal using a two wire cable The maximum cable length between the units is 50 m Cable section 0 5 mm2 The termination of the remote terminal bus is established via the jumpers JP1 JP4 and JP5 on the power boards of the remote terminal and the con nected humidifiers see table belo...

Page 45: ...e of tension passed through cable glands Does the electric installation meet the applicable local regulations for electric installations Is the unit reassembled correctly and the front panel of the control compartment fixed with the screw Internal control voltage supply via option CVI Option CVI mains supply with neutral lead For mains voltages of 400 V 3 50 60 Hz 400 V 2 50 60 Hz and 230 V 3 50 6...

Page 46: ...ent humidity max 75 rF non condensing Admissible air pressure in the steam bath cabin 0 8 kPa 1 5 kPa Type of protection IP21 Conformity CE VDE GOST Dimensions Weights Width in mm 428 428 508 508 563 563 563 Height in mm 575 575 620 620 640 640 640 Depth in mm 255 255 345 345 354 354 354 Net weight in kg 12 19 28 30 Operating weight in kg 17 29 65 67 Water supply connector G 3 4 male thread Water ...

Page 47: ...47 6 2 Unit dimensions Cleo Premium Pro 5 8 Dimensions in mm 115 26 13 164 124 255 60 575 31 G 3 4 50 510 428 230 190 16 29 42 13 30 40 150 40 204 13 217 ...

Page 48: ...48 Cleo Premium Pro 15 23 Dimensions in mm 60 620 31 G 3 4 50 115 155 345 510 508 310 190 16 26 13 209 29 30 40 42 13 210 50 205 255 13 217 ...

Page 49: ...49 Cleo Premium Pro 32 4564 6564 Dimensions in mm 29 30 40 563 365 190 16 60 640 31 G 3 4 50 115 142 190 238 510 42 13 26 13 191 354 255 13 260 52 5 205 217 ...

Page 50: ...Notes ...

Page 51: ... Cleopatra B V ºTechnical modifications reserved ...

Page 52: ...Cleopatra B V Oostzijde 295 1508 EN Zaandam Nederland 31 0 75 647 8200 info cleopatra nl www cleopatra nl www cleopatra wellness com ...

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