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42803987 (11-21-03)

THIS UNIT IS HEAVY. DO NOT assemble without helper.

Some parts may contain sharp edges - especially as noted in
manual. Wear protective gloves if necessary.

Read and follow all safety statements, warning, assembly
instructions and use & care directions before attempting to
assemble and cook.

Tools needed for

assembly:

Phillips screwdriver

Adjustable wrench

CARBON MONOXIDE HAZARD

Burning charcoal inside can kill

you. It gives off carbon monoxide,

which has no odor. NEVER burn

charcoal inside homes, vehicles

or tents.

04201101

01309400

BBQ and Grill

Summary of Contents for 1309400

Page 1: ...d follow all safety statements warning assembly instructions and use care directions before attempting to assemble and cook Tools needed for assembly Phillips screwdriver Adjustable wrench CARBON MONOXIDE HAZARD Burning charcoal inside can kill you It gives off carbon monoxide which has no odor NEVER burn charcoal inside homes vehicles or tents 04201101 01309400 BBQ and Grill ...

Page 2: ...55700473 LID KIT 55700474 LOWER BODY KIT 55700476 HANDLE KIT 55700477 SHELF SLAT KIT 55700478 VENT KIT 55700479 ASH DOOR KIT 55700480 WHEEL KIT 55700481 LOGO PLATE KIT 55700482 LEG KIT 55700483 BOTTOM SHELF KIT 40011231 CARTON 29000463 FIRE GRATE HANGER 29000461 FIRE GRATE 29000460 ASH DRAWER 49400006 COOKING GRATE 4 40003010 TEMPERATURE GAUGE 29000453 LID STOP 45601070 LOCKING CASTER 45601080 NON...

Page 3: ...on to work Open the carton and slit the corners This will give you a protective work surface upon which to start the assembly During assembly refer to page 10 for hardware identification Stand bottom assembly on end Attach legs to one end using two and per leg Turn assembly upside down to attach remaining two legs on opposite end 1 4 20x2 screws 1 4 20 flange nuts Do not fully tighten screws until...

Page 4: ...er with tab into insert in front leg Slide remaining caster into insert in rear leg 4 Front leg Insert into wheel then slide onto bolt Insert bolt into hole in end of rear leg and secure with Repeat this procedure to attach wheel to front leg axle bolt spacer large hitch pin Rear leg Locking caster with tab Leg Insert Axle bolt Wheel Spacer Large hitch pin Front leg Rear leg ...

Page 5: ...US STEPS End cap Insert one end of lid stop wire into hole on side of grill bottom With the aid of a helper position grill lid so that opposite end of lid stop wire can be inserted into hole in side of grill lid Repeat procedure on left side of grill Helper should continue to hold lid in position until secured to grill bottom in next step Shelf slat First Second Third Fourth Grill lid Lid stop wir...

Page 6: ...o grill lid using two and 1 4 20x3 screws 1 4 insulated washers 1 4 20 flange nuts While your helper holds grill lid in position secure lid to hinge on grill bottom using eight and 10 24x1 2 screws 10 24 flange nuts Spacer Insulated Washer ...

Page 7: ...a Tighten just enough to allow vent to slide freely from side to side Repeat on left side of grill lid 10 24 hex nut Vent plate Attach the logo plate by inserting the two pins into the small holes on the front of the grill lid F ress the onto the pins until they are snug against the lid logo plate clips rom inside the lid p Spring Vent knob Logo plate clips ...

Page 8: ...stem through the large hole in front of grill lid Attach the nut provided until snug against lid 12 11 Temperature gauge Attach ash door frame to front of grill bottom using four and 10 24x1 2 flat head screws 10 24 flange nuts Ash door frame ...

Page 9: ...14 13 Attach ask door to frame using two and hinge pins small hitch pins Ash door Small hitch pin Hinge Pin Slide ash drawer into front of grill bottom Ash drawer ...

Page 10: ...re grate hooks point inward toward grate Lower into grill bottom and hang from tabs on each side Fire grate hanger Place cooking grates into grill bottom Use the grate lifting tool provided to lift hot cooking grates Cooking grates Fire grate ...

Page 11: ...complete End Cap Qty 4 Handle Spacer Qty 2 1 4 20 Flange Nut Qty 30 Wheel Spacer Qty 2 10 24 Flange Nut Qty 12 Insulated Washer Qty 2 10 24 Hex Nut Qty 2 Vent Knob Qty 2 Large Hitch Pin Qty 2 Vent Spring Qty 2 Logo Plate Clip Qty 2 1 4 20x2 Machine Screw Qty 12 Axle Bolt Qty 2 1 4 20x2 Carriage Bolt Qty 16 10 24x1 2 Machine Screw Qty 8 1 4 20x3 Machine Screw Qty 2 10 24x1 2 Flat Head Machine Screw...

Page 12: ...allowing the fire to burn down place the cooking grate in the grill Failure to read and follow instructions for lighting charcoal may result in serious personal injury and or property damage Frequency of cleanup is determined by how often the grill is used Make sure coals are completely extinguished before cleaning inside of grill GRILLING GRILL MAINTENANCE Thoroughly rinse with water and allow to...

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